LLOYDS STEELS INDUSTRIES LIMITED Designers, Engineers and Fabricators of equipment & Packages for Hydro Carbon Sector, Steel Plant, Boilers, Power Plant Equipment, Naval and Design, Engineering and Supply of Industrial Turnkey projects Lloyds Steels –is established in year 1974 at Andheri, Mumbai and subsequently shifted its shop and converted into heavy fabrication, machine building unit at Murbad, Thane Dist. Maharashtra. Work shop is located at Murbad Dist Thane approx 100 KMS away from Head office in Mumbai. Designer and Manufacturer of Heavy Equipment, Machinery and Systems for Hydro Carbon Sector, Oil & Gas, Steel Plants, Power Plants, Nuclear Plant Boilers and Turnkey Projects. Our workshop is accredited with ISO 9001:2015 certification by SGS, UK. Our workshop is also approved / enlisted by international consultants like Thyssenkrupp, Tecnimont, Aker Kvaerner, Jacobs, EIL, PESO, IBR, LINDE, PDIL, TOYO, Technip, MECON, MN Dastur, SMS Group etc. Also Approved by reputed Inspection Agencies like LRA, BV, TUV, EIL, SGS, IRS, ABS, DNV etc. We have successfully achieved ASME Certifications 1. ASME U Stamp 2. ASME U2 Stamp 3. ASME S Stamp 4. R Stamp (NB) Office : Trade World,`C` Wing, Sixteenth Floor, Kamala City Senapati Bapat Marg, Lower Parel , Mumbai 400 013 MAHARASHTRA, INDIA PHONE : 91-22-6291 8111, FAX : 91-22-6291 8260 E Mail : svnagraj@lloyds.in, hsmishra@lloyds.in, sggangishetti@lloyds.in

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❖ EQUIPPED WITH FULL FLAG DESIGN ENGINEERING TEAM WITH 10 ENGINEERS

HAVING MORE THAN 10 YEARS EXPERIENCE AND A STRONG TEAM OF 15

DRAFTSMAN TO DESIGNE ENGINEERING & DRAWINGS PREPARATIONS IN HOUSE

❖ DESIGN TEAM IS EQUIPPED WITH DIFFERENT DESIGN SOFTWARES WITH VALID

LICENCE LIKE –

PVELLITE 2018

AUTOCAD 2019

PLANT3D

INVENTOR PROFESSIONAL

SOLID WORKS

FEW OF CURRENT ASSIGNMENTS/PROJECTS – 1. HPCL MUMBAI REFINERRY – VGO STRIPPER COLUMN(WT-48.5MT)

MOC : SA516Gr.60 HIC + NACE.

2. IOCL GUJARAT REFINERY,VADODARA – RECYCLE GAS SCRUBBER COLUMN(WT-79MT)

MOC : SA516Gr.60 HIC+NACE & VACCUME DRYER (WT-45MT) MOC : SA516 Gr.70).

3. BPCL, KOCHI – HEAT EXCHANGER AIRFIN COOLERS 2NOS.(DESIGN CODE – API661)

4. TECHNIP INDIA LTD. ANDHERI – REACTORS (WT-71MT) MOC : SA516 Gr.60N

5. HPCL MITTAL ENERGY – TOTAL 8 COLUMNS & 3 VESSELS

6. APCL, ASSAM – PRESSURE VESSEL(LOW ALLOY STEEL) (WT-27.5MT)

MOC : SA387 Gr.22 CL2 IMPACT TESTED

7. PETROFAC INTERNATIONAL LLC – TOTAL 3 NOS.COLUMNS (WT – 1000MT )

8. UTKAL ALUMINA INTERNATIONAL LTD. – DIGESTER VESSEL 4NOS. (WT-80MT) EACH

MOC : SA516 Gr.70N.

9. TWO NOS. LOWER SHELLS OF BOF - ONE FOR JSW(WT-49.25MT) & SECOND FOR

BHUSHAN STEEL(WT- 52.26MT) THROUGH SMS, GERMANY

10. 12 NOS. LADDLES FOR JSW DOLVI THROUGH SMS, GERMANY (WT – 72 MT EACH)

DESIGN & ENGINEERING INHOUSE CAPABILITIES

INTRODUCTION

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WORKSHOP DETAILS

SHOP A B C D

BAY SIZE & COVERED

AREA

2 Bay - 21m W x 48m L Each 4600 Sq Mtr.

15m W x 150m L 2250 Sq Mtr

20m W x 170m L 3400 Sq Mtr

2000 Sq Mtr

FACILITY Stress Relieving furnace

6m x 6m x 14m (W x H x L )

Light Machine Shop Normalizing furnace

2m x 2m x 3.5m (W x H x L )

Light Fabrication shed having

capacity crane 3MT And open Area for

Assembly

SS Fabrication Heavy Fabrication &

Assembly Heavy Fabrication

&Assembly

Assembly of Hydraulic

equipment Dished End &Cone Dished End & Cone

Plate Bending Machine & Hydraulic Press 1000MT

Hydraulic Press 1000MT Heavy Plate Bending

Hydraulic Press 2000MT

CRANE Bay 1 - 1x15T, 1x20T Bay 2 - 1x20T, 1x15T

5,10,15,20,25 T 1x25T, 2x50T &

2 x10T

TOTAL OPEN SPACE

200 SQ MTR 4800 SQ MTR 6085 SQ MTR

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PRODUCT BOUQUET

Process Plant Equipment & Systems

Turnkey Projects for industrial application

Power Plant Equipment & Systems

Steel Plant Equipment & Systems

Nuclear Plant Equipment & System

WHR Steam Boilers

Marine / Truck / Wagon Loading Arms

Steering Gear & Stabilizer Systems with Controls.

Hydraulic Systems for Steering Gear & Stabilizer servicing and up gradations.

Doors & hatches for Naval Ships.

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We at Lloyds Steels do Design, Manufacture, Supply, Install and provide services for

Heavy equipment and systems for sectors as follows :

FOREIGN COLLABRATIONS/TEAMING AGREEMENT

Technip FMC Technologies SA,

France

Marine, Truck / Wagon Loading

Arms

L3 Calzoni S.r.l, Bologna, Italy.

Steering Gears with controls

for Naval Ships

Fincantieri Genova, Italy

Fin Stabilizers with controls for

Naval Ships

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PROCESS / POWER PLANT EQUIPMENT

Power Plant equipment • Boilers – WHRB and FBC type • Surface condensers, • HP, LP Heaters • Steam Drum • In-plant interconnecting piping IBR & non IBR • Blow down tanks Heaviest & Largest items Fabricated at shop Heat exchanger 1 Largest Tube sheet : 145 + 120 mm - BARC, Mumbai (Lip Type) 2 Max No. of Tubes : 11878 Nos. - Hindustan Organic - UHDE / Perstopp 3 Heaviest Heat exchanger : 104 MT (Stacked Unit) – IFFCO, Aonla & NFL, Vijaipur / PDIL Pressure vessel 1 Highest Shell Thickness : Stainless Steel 110 mm - DRDO, Secunderabad NPOL, Kochi 2 Heaviest Equipment : 330 MT (Clad Steel) 3 Shop Fabricated : Max. 130 MT - Madras Fertilizers Ltd. - Bureau Veritas

Hydro carbon equipment • Pressure vessels, Columns, Heat

exchangers, • Reactors • Digesters • Scrubbers and Accumulators • Air, Gas, Liquid Drying Plants • Horton Spheres

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Client : Tecnicas Reunidas Pvt Ltd. - Bangalore

End User : BPCL-Kochi Item 2 Nos. Vent Stack for Waste heat Boiler Package in SRU

Size 6.5M Dia x 86 M Ht Wt of Each Stack -420 MT

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STRIPPER-4.9 MTR DIA x 58 MTR HT – SA 516 GR70+ HIC +NACE- WT 465 MT

IF -V-302

IF-V-206

DEBUTANIZER -5 MTR DIA x 50 MTR HTSA 516 GR 70- WT -313 MT

DEPROPANIZER-7MTR DIA x 45.3 MTR HT-SA 516 GR 70- WT-382 MT

CLIENT : BPCL – KOCHI SUPPLY & ERECTION OF FCCU UNIT - COLUMNS

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IF-V-501

Sub Order by Tecnicas Reunidas Two Trains of each Comprising of following : AA Waste Heat Boiler – 43 TPH Design Pr / Temp -24 Kg/ cm 285 0C BB Thermal Incinerator – Length 20.7 m Total Wt 70MT, Design Temp 343oC CC Vent Stack – Dia 6.35 m/4.18/m/2.15m, Height 85m Total Wt 415 MT DD – Associated Structural / Technological Platform Piping, Ducting, Instrumentation

Vent Stack under Erection WHRS Boiler under Erection

WHRS Boiler Package for SRU BPCL Kochi

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Process Plant /Power Plant Equipment

◄ Stabilizer Column 2.8/1.8 M Dia x 36 meters long for MSQ Up gradation of IOCL Haldia Through PLL New Delhi

Digestor Vessels

◄ for Utkal Alumina

at Raigada Orissa.

◄ Surface condensers 2 nos for 2 x 40 MW Steam Turbine for LSIL Wardha

No of tubes: 7300

Tube size 7/8” ODx 1.2 Thick x 8500 Long. Wt – 120 MT

Material – SA 249 TP 304

Tube sheet size 3150 Dia x 90 Thick

Hydro carbon equipment • Pressure vessels, Columns, Heat exchangers, • Reactors • Digesters • Scrubbers and Accumulators • Air, Gas, Liquid Drying Plants • Horton Spheres

Power Plant equipment • Boilers – WHRB and FBC type • Surface condensers, • HP, LP Heaters • Steam Drum • In-plant interconnecting piping IBR & non IBR • Blow down tanks

Heat exchanger 1 Largest Tube sheet 145 + 120 mm BARC, Mumbai (Lip Type) (Main Loop Cooler for Light Water Reactor) 2 Max No. of Tubes 11878 Nos. Hindustan Organic

UHDE / Perstopp 3 Heaviest Heat exchanger 104 MT (Stacked Unit) IFFCO, Aonla & NFL, Vijaipur / PDIL

Pressure vessel 1 Highest Shell Thickness Stainless Steel 110 mm DRDO, Secunderabad NPOL, Kochi 2 Heaviest Equipment 330 MT (Clad Steel) (Shipped in 3 Pieces) 3 Shop Fabricated Max. 130 MT Madras Fertilizers Ltd. Single piece wt. Bureau Veritas

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Marine /Truck / Wagon Loading / Unloading Arms

◄ LNG MARINE LOADING ARM AT PETRONET DAHEJ (16” x 75 feet ) – 4 Nos

• Lloyds Steel in Technical cooperation agreement with FMC Technologies France supplies various Marine, Truck / Rail Loading arms for LPG, Petroleum / Chemical products & Sulpher loading arms, Piggable and Manifold systems.

• FMC provides design and drawings and backup guarantee.

• Supply of critical components by Technip FMC.

• Fabrication, total system assembly, Hydro test and Yard testing at LSIL works.

• Erection and commissioning by LSIL.

• Lloyds Steel has references of,

Marine Loading Arms – 115 Nos

Truck Loading Arms - 922 Nos

Wagon Loading Arms – 1184 Nos

◄ 4x 16” Dia x 70 Feet Long & 2 x 12” dia x 70 feet long RCMA type, Electro Hydraulically Operated Marine Unloading arms at Chennai Port Trust for Unloading of Crude & POL products.

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Steel Plant Equipment & Projects

Equipment manufactured for Steel Plant

Ball Grinding Mills & Rotary Dryers

Equipment for Steel Melting Shop

Hot Rolling Mill equipment

Equipment for Continuous Slab Casters

Rotary Kiln, Cooler & ABC/DSC equipment for Sponge Iron Plant

Cold rolling mill equipment

Tunnel Furnace equipment

Manufacturing of equipment based on client design and drawings

Such as Roll on shield & Steam generator supporting structure.

Major jobs executed

1. Refurbishing of Complete DCR Mill at TCIL Jamshedpur.

2. 4 HI Cold rolling Mill for LSIL Wardha Including AGC and flatness control.

3. Tunnel furnace supply / erection at Ispat Industries Limited Dolvi Raigad.

4. Charging and discharging machine for RSP Plate Mill project. Trhrough Tenova Hypertherm..

5. Tin Bath Casing & Technological Structures for Float Glass Furnace at Saint Gobain Glass Works Sriperimbudur through STTP/CTP, France

6. Down Coiler equipment for LSIL and Welspun

7. EAF equipment for Uralmass Russia through SMS India.

EAF equipment, VD Vessel for KSPL project through SMS India.

8. Sponge iron plant Kiln / Cooler and other items manufacturing, supply and erection /Commissioning for Welspun, Topworth Steels, Gopani, LMEL Ghugus.

9. 1.20 MTPA Pellet Plant Supply Erection and Commissioning of complete plant on turnkey basis based on basic design of BSDI China for AISCO Barbil Orissa.

13 Discharging machine for RSP Furnace roof for JSW though SMS India

Cooling bed and plate transfer equipment for 4.5 meter wide Plate mill Project Welspun Anjar

WHR and FBC BOILERS

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Waste Heat Boilers 9.7TPH for VDU unit & 18.7TPH for CDU Unit for IOCL- Paradip Refinery

For Sponge iron plant Lloyds Steel executed 90 TPH AFBC boiler Boilers references

55 TPH – 1 No For LMEL Ghugus Chandrapur 40 TPH – 1 No For Mid India Engg. Ltd. Gandhidham

12 TPH – 8 Nos For Gopani Iron & Power, Tadali & LMEL Ghugus, 90 TPH – 1 No AFBC Boiler for LMEL Ghugus Chandrapur

4 x 12 TPH WHR Boilers at LMEL Ghugus, Chandrapur

Client : HPCL- Vizag, Eqpt : WHR Boiler, Capacity : 6.1TPH Scope : Design, Engg, Manufacture, Supply, E&C incl E&I,

and refractory works

Nuclear Power Corporation India Ltd.

Project : NPCIL, Kakarapara 3&4 & Rajasthan Atomic Power Plant 7&8 Item :Tanks & Vessels (344 Nos.) for •Moderator System •Fuel Handling System •Primary Heat Transport •Main Plant Air Conditioning & Ventilation Package. Design Code : ASME SEC III Subsection Class -1NB , Subsection Class-2NC/ND Test Performed : Helium Test

Project: Heavy Water Vapor Recovery Dryer System for NPCIL at Tarapur Atomic Power Plant 3 & 4 D2O Recovery & Reuse consisting of 6 Dryers- Dual Fixed Bed type with following categories Main Dryers : 3 Nos. Purge Dryer : 1 No. Auxiliary Dryers : 2 Nos.

Project : Common Service Package for NPCIL at KAPP 3&4 & RAPP 7 &8 Item : Tanks & Vessels (54 Nos) 20 Nos with Wrapping & Coating Design Code : ASME SEC III Subsection Class - 2 ND Seismic Qualification : Class I & II (SSE & OBE)

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Marine Equipment For Indian Navy

◄ Hydraulic Power Pack Assembly For Steering Gear

Client : GRSE Ltd., Yard : 3016,17,18,20 : P28

Steering Gears with controls.

INS Kukri , Ship by MDL, INS Kripan, Khanjar Ship by GRSE Kolkata

INS Brahmaputra Betwa and Beas Ship by GRSE Kolkata

INS Kora,Kirch, Kulish and Karmuk

4 nos of ship sets Steering gears with controls for P28 ASW Corvett Class

Ship by GRSE Kolkata.

◄ Engine Assy. Under Testing

Client : GRSE Ltd., Kolkata , Yard : 2039 : P25A

INS Kora Class Corvette

Fin Stabilizers with controls.

CGS Varaha , Varad and Vigraha

INS Brahmaputra Betwa and Beas Ship by GRSE Kolkata

Lloyds Steel manufactured equipment for Steering gears and Fin stabilizers for Indian

Navy ships

First time built indigenously (in 1985-86)

Built to strict Naval Standards under approval from CIWE, DQA (WP) & CQAE

Built to special Quality Assurance Plan

After sales service for over a decade

Assured supply of Spares ,Fitting out at MDL & GRSE

◄ Power Pack Unit for Fin Stabilizer

Coast Guard Offshore Patrol Vessels

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Certification

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Certificate of Authorization ASME U,U2,S & NB-R Stamps

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EIL & PDIL - Enlistment

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PESO & IBR Approvals

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IBR Certificate for Manufacture Boilers & Heat Exchangers

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Ministry of Defense – Warship Projects – Registration

CONTACT US

Corporate Office : 16th Floor, ‘C’ Wing, Trade World, Kamala city, Senapati Bapat Marg,

Lower Parel, Mumbai 400 013, Maharashtra - India.

Tel : +91-22-62918111,

Fax : +91-22-62918260

E-Mail : svnagraj@lloyds.in

: hsmishra@lloyds.in

: sggangishetti@lloyds.in

: nckarnik@lloyds.in

: infoengg@lloyds.in

Website : www.lloydsengg.in

Factory : A 6/3, 5/5 & 5/4 MIDC Industrial Area, Murbad Taluka Dist: Thane 421401, Maharashtra, India Tel : +91-2524222271/ +91-9270901141 Fax : +91-2524222273