LK 2580CH Servis

27
Single Packaged Air Conditioner SERVICE MANUAL MODEL: LK-2580CH

Transcript of LK 2580CH Servis

Page 1: LK 2580CH Servis

Single PackagedAir ConditionerSERVICE MANUALMODEL: LK-2580CH

Page 2: LK 2580CH Servis

Contents

— 2 —

Model Number Nomenclature

Model Number Nomenclature ................................................................................................. 2

General Data ............................................................................................................................. 3

Dimensions............................................................................................................................... 4

Refrigerant Circuit diagram......................................................................................................6

Wiring Diagram......................................................................................................................... 7

Trouble Shooting Guide........................................................................................................... 8

Electric Parts Trouble Shooting Guide................................................................................. 12

Feature of Controller............................................................................................................. 19

Exploded View and Replacement Parts List........................................................................ 24

Specification of Components ............................................................................................... 26

L K - 2 5 8 0 C HH: Horizontal Flow

C: Cooling Only

8 : 380-415V / 50Hz / 3Ø

Development Sequence

Nominal cooling capacity25 : 25 ton

LGSingle Package Air Conditioner

Page 3: LK 2580CH Servis

General Data

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1) Test Condition of ARI Rated Cooling Capacity :Ambient:95°F , Air entering temperature : 80°F DB and 67°F WB

2) ARI standard210/240 or 360 for EER270 for Sound

3) Filters are standard supply.

Nominal ton (Ton) 25Models LK-2580CHElectrical Data ARI Net Cooling Capacity (BTU/hr) 260,000

(W) 76,198(Kcal/h ) 65,524

Voltage (V,PH) 380-415V,3ØM.C.A(with standard motor) Cooling (Amps) 70Power Input Cooling (Watt) 27,000

Performance Air Circulation Nominal CFM CFM 9,500EER Cooling (BTU/hr.W) 9.6Sound Rating Cooling bell 9.2

Features Wired Remote Controller �(Accessory)Time Delay Safety Function �Cooling Operation Mode �Heating Operation Mode(with E/Heater) �Soft Dry Operation �Timer Setting (24-Hour on/off) �Auto rastart mode �Humidifier function �Test function �Defrost -Hot Start -Self-Diagnosis Function �Filter type washable & Anti-fungus

Compressor Type ReciprocatingQuantity 3

Outdoor Coil Type High efficiencyTube size(O.D) (inch) 0.375

(mm) 9.52Row/FPI 2R/16FPILengh (inch) 78.7

(mm) 2,000Face area (sq.ft) 32.81

(m2) 3.05Indoor Coil Type High efficiency

Tube size(O.D) (inch) 0.375(mm) 9.52

Row/FPI 2R/16FPILengh (inch) 55.9

(mm) 1,420Face area (sq.ft) 23.29

(m2) 2.16Outdoor Fan Type Propeller

No. Used/Diameter(in.) 2EA/28Drive Type DirectCFM 12,500No. Motor/Motor output(Hp) 2/1.3Motor RPM 950

Indoor Fan Type centrifugal blower fanNo. Used 1EADiameter/Width(in.) 18/18Drive Type/Motor Step Belt/1No.motors 1EAMotor output(standard/oversized) 7.5Hp/N.AMotor rpm(Standard/oversized) 2890/N.A

Drain Connection Size(in.) 1Dimensions Indoor unit (WxHxD) (inch) 109.2*65.4*74.0

(mm) 2774*1660*1880Weight net (kg) 870

(lbs) 1,918

Page 4: LK 2580CH Servis

Dimensions

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LK-2580CH

EF

D

C

Center Line of Hole A

B

CLEARANCE 34"

CLEARANCE 46"

CLEARANCE 16"(HORIZONTAL)

CLEARANCE 34"

2" Dia. Hole Power Wires1.5" Dia. Hole Other Purpose(3EA)

UNITS LK-2580CH

A

B

C

D

E

F

65.35(1660)

74.02(1880)

109.21(2774)

69.69(1770)

7.68(195)

11.89(302)

Unit: inch(mm)

H I J KL

M

SUPPLY

RETURN

Unit: inch(mm)

UNITS LK-2580CH

H

I

J

K

L

M

25.57(649.5)

15.28(388)

27.34(694.5)

2.40(61)

6.10(155)

57.09(1450)

Page 5: LK 2580CH Servis

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Accessories

WeightsMaximum Unit and Corner Weights (Lbs) and Center of Gravity Dimensions (In.)

FRESH AIR HOOD(MANUAL)

Note: 1.Corner weights are given for information only.2. Weights are approximate.

E

CENTER OF GRAVITY

F

A

D

B

C

25 LK-2580CH 2,281 1,918 697 460 328 433 42 30

Tons UnitModel No.

Maximum Weights (lbs) Corner Weights (lbs) Center of Gravity (In.)

Shipping2 Net A B C D E F

Page 6: LK 2580CH Servis

Rdfrigerant Circuit Diagram

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Comp A

Comp B

Comp C

High Pressure Switch(Optional)

Service Valve

Service Valve

Suction Line

Capilliary

Indoor Coil

Outdoor Coil

Circuit A

Circuit B

Circuit C

Low Pressure Switch

: Refrigerant Flow

Page 7: LK 2580CH Servis

Wiring Diagram

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WIR

ING

DIA

GR

AM

HU

MID

IFIE

RT

ER

MIN

AL

B

LOC

K

US

ING

ELE

CT

RIC

HE

ATE

R(O

PT

ION

)E

HT

ER

MIN

AL

B

LOC

K

TE

RM

INA

L B

LOC

K

TE

RM

INA

L B

LOC

K1

TE

RM

INA

L B

LOC

K2

1 2

3 4

N T S R

N T S R

EH

4W

IRE

38

0/4

15

V5

0H

zP

OW

ER

SU

PP

LY

4W

IRE

38

0/4

15

V5

0H

zP

OW

ER

SU

PP

LY

4W

IRE

38

0/

41

5V

50

Hz

PO

WE

RS

UP

PLY

CA

NN

OT

BE

US

ED

WH

EN

US

ING

TH

ER

MO

STA

T

RE

MO

VE

JU

MP

WIR

E W

HE

NC

ON

NE

CT

ING

FIR

E A

LAR

MS

YS

TE

M

FIR

E A

LAR

M

ELE

CT

RO

-ME

CH

AN

ICA

L

TH

ER

MO

STA

T

TR

AN

S

TR

AN

S FAN

OU

T(B

)O

UT

(A)

CO

MP

(A)

CO

MP

(B)

CO

MP

HU

MID

IN

CN

CN

38

54

A2

00

52

B

PO

WE

R

Ry

Ry

Ry

Ry

Ry

Ry

Ry

Ry

HE

ATE

R

(A)

(B)

FU

SE

FU

SE

FU

SE

(5A

250

V)

(5A

250

V)

250V

/3.1

5A

ME

CH

AN

ICA

LT

HE

RM

OS

TAT

AC

24V FA

N

L N 1 2 3 4 5 R G 1 2 Y Y1 W2

W1

CO

MP

1

CO

MP

2

HE

ATE

R1

HE

ATE

R2

AC

24V

AC

13V

AC

24V

MA

IN P

CB

AS

M

FAN

CO

MP

1

CU

T A

ND

RE

MO

VE

AN

TIC

IPAT

OR

(RE

SIS

TOR

)C

ON

NE

CT

ING

WH

TH

CO

NTA

CT

IN

PA

RA

LLE

L

CO

MP

2H

EAT

ER

1H

EAT

ER

2

RE

MO

VE

JU

MP

WIR

E W

HE

NC

ON

NE

CT

ING

TH

ER

MO

STA

T

RE

MO

TE

CO

NT

RO

LLE

RF

ILLE

R T

ER

MIN

AL

4

FIL

LER

T

ER

MIN

AL

3

FIL

LER

T

ER

MIN

AL

2

FIL

LER

T

ER

MIN

AL

1

BR

BR

RD

RD

YL

YL

YL

YL

BL

RD

RD

WH

WH

WH

WH

WHW

H

WH

WH WH

WH

WH

WH

WH

WH

WH

WH

BK

BK

BK

BK

BK

BK

BK

BK

BK C

OM

P(A

)

NO

TE

FIE

LD W

IRIN

G

FAC

TOR

Y W

IRIN

G

BK

: BLA

CK

BR

: BR

OW

NO

R: O

RA

NG

EB

L: B

LUE

RD

: RE

DW

H: W

HIT

EY

L: Y

ELL

OW

MO

TOR

IN

CO

MP

(B)

CO

MP

(C)

CA

PAC

ITO

R

CAP

ACIT

OR

BK

BK

CR

AN

KC

AS

EH

EAT

ER

(A)

CR

AN

KC

AS

EH

EAT

ER

(B)

CR

AN

KC

AS

EH

EAT

ER

(C)

BK

BK

BK

BK

BR

BK

BR

T1

T2

T3

T1

T2

T3

T1

T2

T3

RD

RD

WH

BK

RD

BL

BL

YLBRORBK

BKBK

BKBK

BKORBRYL

12

6

62 4

81

POWER RELAY2

0

62 4

81

POWER RELAY2

0

84

0

BR

BK BKBKBK

BKBK

RDWHBK

RD

MAGNETIC CONTACT(A)

MAGNETIC CONTACT(B)

MAGNETIC CONTACT(C)

POWER RELAY1

BK

BK

RD

WH

BK

RD

BK

BK

BK

LOW

PR

ES

SU

RE

SW

ITC

H(A

-Cyc

le)

LOW

PR

ES

SU

RE

SW

ITC

H(C

-Cyc

le)

LOW

PR

ES

SU

RE

SW

ITC

H(B

-Cyc

le)

THE

RM

ISTO

RIN

(B)

THE

RM

ISTO

RIN

(A)

THE

RM

ISTO

RO

UT

AIR

T.P

MO

TOR

OU

T(A

)T.

P

MO

TOR

OU

T(B

)T.

P

THE

RM

ISTO

RR

ETU

TN A

IR(O

PTI

ON

)

BK

BK

BK

OR

BR

CN-THERMOSTAT

YL

YLBRORBK

BKBK

BKBK

YLBRORBK

Page 8: LK 2580CH Servis

Troubleshooting Guide

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PACKAGE AIR CONDITIONER VOLTAGE LIMITS

1. No cooling and heating operation performed1) Both the blower and the compressor do not work

NAME PLATE RATING MINIMUM MAXIMUM

380 - 415V 342V 456V

2) Only Indoor blowers do not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Other parts except theunit

Magnetic switch forcompressor & fan motor

Operating switch

• Electric supply interrupted• Defective power wiring• Cut off power fuse

Too low voltage

Control point is oncondition of "OFF" due totrouble.

Troubled or defectivecontactor

Measure power sypplywith a tester in case thatthe same power source issupplied to otherequipment except the unit,what and where troubledcan be discovered bychecking the operation ofother equipment.

Measure it with a tester.

Make short-circuit, thenmeasure it with tester.

Check it with the eyes ortester.

• Repair a switch boxand relative instrument.

• Replacement of fuse

• Request a power supplier to repair.

Check the power source.Use a thick cable ifnecessary.

Replace it if necessary.

Repair or replace it.

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Motor

Electric wiring

• Over heated• Wiring short

• Cut- OFF of wiring• Short circuited on

operation

Check it with tester

Check it with a tester.

Repair or replace it.

Rewiring or Repair.

Page 9: LK 2580CH Servis

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3) Only outdoor fan does not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Motor

Electric Wiring

Capacitor Defected Check it with tester. Replace it.

• Over-heated• Wire short

Cut off of wiring

Short circuited on operation

Check how it is insulated.

Check it with a tester.

Repair or replace it.

Rewiring or repair.

4) Only compressor does not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Magnetic switch forcompressor motor

Compressor motor

High pressure switch(Option part)

Electric circuit

Defective contact, magnetic coil troubled.

Troubled over-heated (layer short)

Troubled or defective contact or operating

Defective connection ordisconnection of the circuitfor compressor.

Check it with the eyes onwith a tester.

Check how it is insulated.

Check it with a tester.

Check it with a tester.

Repair or replace it.

Replace or repair thecompressor.

Replace it ifnecessary.

Rewiring or pushreset button.

Page 10: LK 2580CH Servis

— 10 —

Note: Use an appropriate measuring instrument for readjustment.

*1: High-pressure switch moves.

*2: Low- pressure switch moves.

2. The Units discontinue after the operation started

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Outdoor coil

In-condensable gasblended.

High pressure switch(Option part)

Refrigerant

Outdoor Fan

Coil is dirty *1

Air intruded into the refrigerant pipe line *1

Improper adjustment

A shortage of refrigerantamount. * 2

Check pressure

Reverse rotation of fan Obstacle

Air short circuit *1

Checking

In the event that difference between thesaturating temperaturecorresponding to highpressure and the temperature of air discharged from the outdoor coil is more than15°C, incondensable gasmay be blended.

Check it with a pressuregauge.

Confirm the wind blowingout upward.

Check it with eyes.

Wash it by means ofsomething like chemicalwashing.

Extract air by vacuumpump, then replenish(charge) the refrigerant.

Read just it to normaloperating pressure. (Note)Don't alternate the specified adjusting pressure. If the adjustedpressure exceed thespecified range, it willcause a great accident.

Replenish the refrigerant. Repair thespot where it is leaked.

If reversed, connectinterchanged wires toeach terminal. Power wirings.

Page 11: LK 2580CH Servis

— 11 —

3. The unit is working, but not cooling and heating sufficiently(Both blower and compressor are working)

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Load

Air flow

Short air volume

Refrigerant

Air passage

Air filter

Much Cooling or Heatingload

Obstacle disturbs Intakeof uniform airflow.

Reverse rotation of blower.

Shortage in the chargedrefrigerant.

Improper or foreign bodies

Clogged with dust

Heat load increased. Window or door has manycracks or gaps.

Checking

Checking

Coil inlet pipe is frosted

Checking

Checking

Do necessary disposalrespectively.

Correct it.

Correct it.

Recharge it. (Repair the leakage spot).

Correct or clear the foreign bodies.

Cleaning

4. All the functions are performed as specified, but very noisy and vibrant

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Compressor

Blower

Screws

Electric troubles(Magnetic contactor)

Others

• Checking

Checking

Checking

Checking

Improper installation Checking

• Replace the compressor

Repair or replace it.Clear the foreign bodies.

Correct

Repair and clean orreplace it.

Correct it.

Liquid refrigerant floodingback from the evaporator.

Faulty Discharge valveand suction valve.

Fan broken.

Foreign matters intruded.

Looseness or fail-off ofscrews

Defective contact.Defective contact point.Rusting and foreignmatters in the iron corecontact face. Defectivecontact of the operating switch.

• Check for refrigerant over-charge.• Check to see if the intake air temperature is

extremely cold.• Check for insufficient air flow quantity.

Page 12: LK 2580CH Servis

Electronic parts Troubleshooting Guide

— 12 —

YES

YES

YES

NO

YES

Is the input voltage oftransformer AC220V?

Is the output voltageof IC02D(7805) on the

main PCB DC5V?

1. Check the Fuse.2. Check the wiring of AC220V.

Is the output voltageof IC01D(7812 ) on the

main PCB DC12V?

OSC01B vibration?

1. Exchange main PCB ASS'Y

1. Exchange remote-controller2. Check or exchange the Main PCB ASS'Y.

YES

NO 1. Exchange the transformer.2. Check the connector of transformer.

NO

NO

NO

YES

Is the output voltageof IC01A(7036) on the

main PCB DC5V?

NO

1. Exchange IC01D(7812) on the main PCB.2. Check the D01D~D05D, R05C on the main PCB.

1. Exchange IC01A(7036) on the main PCB.

Is the output voltage oftransformer AC24V & AC13V?

1. Exchange OSC01B.2. Check the pattern around OSC01B on the main PCB.

Is the input voltageof remote-controller

DC12V?

YES

NO

YES

Is the power ON?NO

1. Check the FUSE.2. Check the input voltage of Main PCB ASS'Y.

1. Check or exchange the IC01D on the Main PCB.2. Check or exchange the Connector (RED, BROWN) of the remote controller.

1. Exchange IC02D(7805) on the main PCB.2. Check the D01D~D05D, R05C on the main PCB.

Possible trouble 1 : The unit does not operate.

Possible trouble 2 : The remote-controller does not operate.

Page 13: LK 2580CH Servis

— 13 —

YES

NO

YES

NO

NO

Is the connection betweenMAIN PCB and remote-controller

correct?

Is there Check(F**) onthe remote controller LCD?

1. Check or repair Connector wiring.2. Exchange the Connector.

Is the input power voltage ofremote-controller DC12V?

Do Keys have troubles?

Exchange remote-controller.

Exchange remote-controller.

NO

YES 1. Replace the pressed key.2. Exchange the Knob or Key.

YES

NO

1. Remove cause of Check.2. Reenergize the power supply.

YES

YES

Is there OSC01B vibration on the remote-controller

PCB?

NO

1. Check or exchange IC01D (7812) on the MAIN PCB.

1. Exchange OSC01B2. Check the pattern around OSC01B on the remote-controller PCB.

Is any key on the remote-controllerkeeping pressed?

1. Check Keys.2. Repair or exchange Key.

Is there trouble in theremote-controller PCB

ASS'Y?

NO

YES

NO

Are there trouble inLCD parts?

YES1. Check crack, damage of LCD.2. Check LCD pattern.

1. Check or repair all IC with dust or moisture on the PCB.2. Exchange remote-controller PCB.

Possible trouble 3 : Key input of remote-controller does not respond.

Possible trouble 4 : LCD display on the remote-controller shows some trouble.

Page 14: LK 2580CH Servis

— 14 —

YES

YES

YES

NO

YES

Is the cooling mode?

Is the outputvoltage of IC02D on the MAIN

PCB DC5V?

1. Press cooling operation key.2. After reenergizing power supply, press power "ON/OFF" button.

YES

NOIs the unit operating? 1. Press power ON/OFF button.

Is the outputvoltage of IC01M's 13/12(COMP B)PIN

on the MAIN PCB DC0V?

Is the magnetic contactorfor compressor ON?

1. Check Compressor and Capacitor for Compressor.

NOTE: 3ø model has not capacitor for compressor.

YES

NO 1. Set following. 'Set Temp. < Room Temp.'

NO

NO

1. Check or exchange IC01D, IC02D on the MAIN PCB.

NO

YES

Is the voltagebetween A/B(COMP B) of CN-COMP

and NEUTRAL 220V?

NO

1. Check or exchange IC01M.2. Check 3-minutes time delay.

1. Check or exchange RY4/RY5(COMP B).

Set Temp. < Room Temp.?

1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

Possible trouble 5 : No cooling operation performed.

Page 15: LK 2580CH Servis

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Is the heater LCD "ON"?

Is the outputvoltage of IC02D on the

MAIN PCB DC5V?

1. Reconnecting power supply.Press Heater Key.

Is the heater operation? 1. Select heater operation mode.

Is the outputvoltage of IC02M's 11PIN on the

MAIN PCB 0V?

Is the magnetic contactor forheater ON?

Check or exchange E/Heater.

1. Set following. 'Set temp. > Room temp.'

1. Check or exchange IC01D, IC02D on the MAIN PCB.

Is the voltagebetween A/B(Heat B) of CN-HEAT(CN6)

and NEUTRAL 220V?

1. Check or exchange IC02M.

1. Check or exchange RY13/RY14(Heat B).

Set temp. > Room temp.?

1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

YES

YES

YES

NO

YES

YES

NO

YES

NO

NO

NO

NO

YES

NO

Possible trouble 6 : No heater operation performed.

Page 16: LK 2580CH Servis

— 16 —

Is the indoor fan operation?

Is the outputvoltage of IC02D on the

MAIN PCB DC5V?

1. Press cooling or fan operation or heater operation key.

Is the outputvoltage of IC02M's 12PIN on

the MAIN PCB 0V?

Is the magneticcontactor for humidifier ON?

Check the humidifier.

1. Press humidifier Key.

1. Check or exchange IC01D. IC02D on the MAIN PCB.

Is the voltagebetween 1PIN of CN-HUMID and

NEUTRAL 220V?

1. Check or exchange IC02M.

1. Check or exchange RY3.

Is the HUMID LCD "ON"?

1. Check the wiring or Magnetic contactor.2. Exchange Magnetic contactor.

YES

YES

YES

NO

YES

YES

NO

NO

NO

NO

YES

NO

Possible trouble 7 : No humidifier operation performed.

Page 17: LK 2580CH Servis

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Is the unit operating?

Is the outputvoltage of IC02M's 14PIN on

the MAIN PCB 0V?

Is the "Power relay" forindoor motor ON?

Check the indoor motor.

1. Press power ON/OFF button.2. Reconnect the power supply.

1. Check or exchange IC01M.

1. Check the wiring of "Power relay".2. Exchange "Power relay".

YES

YES

YES

NO

NO

NO

YES

Is the voltagebetween 1PIN(IN) of CN-FAN(IN) and

NEUTRAL 220V?1. Check or exchange RY10.

NO

Is the compressor operating?

Is it cooling operation? 1. Press power "ON/OFF" button.2. Select cooling operation.

1. Set following. Set temp. < Room temp.2. Wait, if the unit has operating with 3-minute time delay.

YES

NO

YES

NO

Is the outputvoltage of IC02M's 13/12(OUT FAN B)

on the MAIN PCB 0V?

Is the "Power relay" foroutdoor motor ON?

Check the outdoor motor A/B.

1. Check or exchange IC02M.

1. Check the wiring of "Power relay".2. Exchange "Power relay".

YES

YES

NO

NO

Is the voltagebetween OUT A/B of CN-FAN and

NEUTRAL 220V?1. Check or exchange

RY11/RY12(OUT FAN B).

YES

NO

Possible trouble 8 : Indoor motor does not operate.

Possible trouble 9 : Outdoor motor does not operate.

Page 18: LK 2580CH Servis

— 18 —

Is the heater LCD "ON"?

Is the outputvoltage of IC02D on the

MAIN PCB DC5V?

1. Reconnecting power supply.Press Heater Key.

Is the heater operation? 1. Select heater operation mode.

Is the outputvoltage of IC01M's 16PIN on the

MAIN PCB 0V?

Is the magnetic contactor forheater OK?

Check or exchange E/Heater.

1. Set following. 'Set temp. > Room temp.'

1. Check or exchange IC01D, IC02D on the MAIN PCB.

Is the voltagebetween 1PIN of CN5 and

NEUTRAL 220V?

1. Check or exchange IC01M.

1. Check or exchange RY1.

Set temp. > Room temp.?

1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

YES

YES

YES

NO

YES

YES

NO

YES

NO

NO

NO

NO

YES

NO

Possible trouble 10 : No heater operation performed.

Page 19: LK 2580CH Servis

Features of Controller

— 19 —

1. Main Controller Circuit Diagram

Page 20: LK 2580CH Servis

— 20 —

2. Feature of Main Controller

Page 21: LK 2580CH Servis

— 21 —

3. Feature of Remote-Controller PCB ASS'Y

4. Feature of Remote-Controller LCD

Page 22: LK 2580CH Servis

— 22 —

5. Error Mode & Corrective Method

6. Principal part list of controller

7. Principal part list of Main PCB ASM 8. Principal part list of Remote Controller

Error mode

F01

F04

F05

F02

F03

Cause of error

OPEN/SHORT ofroom temp. sensor

OPEN/SHORT ofoutdoor pipe sensor

OPEN/SHORT ofindoor pipe temp. sensor

OPEN/SHORT ofoutdoor roomtemp. sensor

CommunicationError

RemarkSensing condition of error

Voltage of sensing: Over 4.8VVoltage of sensing: Less than

0.5V

Voltage of sensing: Over 4.8VVoltage of sensing: Less than

0.5V

1. Check the voltage of "CO1H"on the remote controller.

2. Check the temp. sensor ofremtote controller.

1. Check the voltage between PIN1 and 2 of CN-A cycle/CN-Bcycle ON the main PCB.

2. Check the temp. sensor ofremtote controller.

1. Check the voltage between PIN 3and 4 of CN-A cycle/CN-B cycle.

2. Check the temp. sensor ofindoor pipe.

1. Check the voltage betweenPIN 1 and 3 of CN-TEMPOUT on the main PCB.

2. Check the temp. sensor ofoutdoor room.

1. Check the connecting wirebetween main PCB remotecontroller.

2. Check the input voltage ofremote-controller.

3. Check the wiring of remote-controller.

Roomtemp.(25°C) = DC 2.5V

Pipe temp.(25°C) = DC 2.5V

Pipe temp.(25°C) = DC 2.2V

Roomtemp.(25°C) = DC 2.2V

Input voltage ofremote-controller

= DC 12V

Voltage of sensing: Over 4.8VVoltage of sensing: Less than

0.5V

Voltage of sensing: Over 4.8VVoltage of sensing: Less than

0.5V

Communication interruptionbetween remote controller andMain PCB for 2 minutes.

Method of SVC

LK-2580CH 6871A20085E 6711A20007B 6323AQ2333T 6323AQ2333U6323AQ3214M

6323AQ3214H 6171AQ2138E Cooling Only(OPTIONAL)

Model Main PCBASM

Remotecontroller

Pipe Sensor A

Pipe Sensor A/B

Return AirSensor

OutdoorRoom Sensor

PowerTrans Remark

No Part No Part Name Remarks1 0ITO874000E MICOM(Main) MICOM2 6920AQ9033F Relay3 6212AQ9002J Oscillator4 6900AQ9028D Fuse5 6102A90001A Varistor

No Part No Part Name Remark1 OITO641010B MICOM(Remote Controller) MICOM2 6304A30001C LCD3 6871A20043A Remote C PCB ASM Cooling Only4 6871A20043H Remote C PCB ASM Heat Pump

Page 23: LK 2580CH Servis

— 23 —

9. Explanation of principal function■ Flow Chart

Power ON?

Cooling Mode?

Time delay mode

Cooling operating

Set Temp. < Indoor Temp.

YES

YES

YES

NO

YES

YES

Stop condition?

YES

1. Initialize "micom".2. A/D convert.3. Main PCB: Waiting cooling operation.4. Remote controller: Waiting input.

YES

START(Power supply)

Go to A

Fan only operating

Stop condition?

YES

Go to A

Dehumidification Mode?

Dehumidification operating

YES

Stop condition?

YES

Go to A

Set Temp. > Indoor Temp.

Heater operating

YES

Heater operation mode?

YES

Stop condition?

YES

NO

NO

NO NO

NO

NO

NO

NO

A

YES

Go to A

Page 24: LK 2580CH Servis

Exploded View and Replacement Parts List

— 24 —

• Exploded View

346810

249950

261704546810

549610

268714

554031

669200

554031

267110

W0CZZ

666000

559010

152302

354210

263230

330870

263230

435311

359011

342800

552101

Page 25: LK 2580CH Servis

— 25 —

152302 FILTER(MECH), A/C 5230A20003H

249950 CONTROL BOX ASSEMBLY, SINGLE 4995A10022B

261704 TRANSFORMER, POWER 6171AQ2138E

263230 THERMISTOR ASSY 6323AQ2333T

263230 THERMISTOR ASSY 6323AQ2333U

263230 THERMISTOR ASSY 6323AQ3214H

267110 REMOTE CONTROLLER ASSEMBLY 6711A20007B

268714 PWB(PCB) ASSY, MAIN 6871A20085E

330870 DRAIN PAN ASSEMBLY 3087A20006D

342800 BEARING 4A00131B

346810 MOTOR ASSEMBLY, INDOOR 4681A20031E

354210 EVAPORATOR ASSEMBLY, FIRST 5421A20035F

359011 FAN ASSY, BLOWER 5835A20003D

435311 GRILLE ASSEMBLY, DISCHARGE(OUTDOOR) 2A00144L

546810 MOTOR ASSY, OUTDOOR 4681A20026D

546810 MOTOR ASSY, OUTDOOR 4681A20026E

549610 MOUNT ASSEMBLY, MOTOR(OUTDOOR) 4961A20007A

552101 TUBE, CAPILLARY 3H01535Z

554031 CONDENSER ASSY, BENT 5403A20023G

554031 CONDENSER ASSY, BENT 5403A20023J

554160 COMPRESSOR ASSY, FINAL 5417A20007F

559010 FAN ASSY, PROPELLER 5901A20004D

566000 SWITCH, PRESSURE 6600A20004C

666000 SWITCH, MAGNET 2A01031A

669200 RELAY 6920AP3400A

W0CZZ CAPACITOR, DRAWING 0CZZA20001E

• Replacement Parts List

LOCATION DESCRIPTION PART No. REMARKSNo.

Page 26: LK 2580CH Servis

Specification of Components

— 26 —

COMP P/No 5417A20007FModel name H25G104DBVE

*RLA (A) 14.5**LRA (A) 115

Q'ty 3INDOOR MOTOR P/No 4681A20031E

Output 7.5 (Hp)Shaft Dia 28 (mm)

RPM 2890OUTDOOR MOTOR P/No 4681A20026D, 4681A20026E

Output 1.3 (Hp)Shaft Dia 19 (mm)

RPM 950Q'ty 1/1

OUTDOOR FAN P/No 5901A20004DDiameter O.D 710 (mm)

INDOOR BLOWER P/No 5835A20003DDiameter*width 450*454 (mm)

MOTOR PULLY P/No 3A00217SType VARIABLE

BLOWER PULLY P/No 4561A30003EType "REC-B" TYPE

Outside Dia. 406(mm)V-VELT P/No 4400A30002N

Type "REC-B" TYPELength 30.3 (inch)

LOWER PRESSURE SWITCH P/No 6600A20004CSpec. OFF : 2.0kgf/ON : 3.5kgf

Rated Voltage DC 24VMaker SAGINOMIYA

CAPACITOR for COMP P/No -Spec. -

CAPACITOR for ***IDM P/No -Spec. -

CAPACITOR for ****ODM P/No 0CZZA20001ESpec. 20µF/450V

FILTER P/No 5230A20003HSize 750*717(mm)Q'ty 4

CAPILLIARY TUBE P/No 3H01535ZSpec. I.D1.2*720(mm)Q'ty 30

TRANS FORMER P/No 6171AQ2138ESpec. AC 220V, 450mA

CONTACTOR for COMP. P/No 2A01031ASpec. 30A, 220V CONTROL

RELAY for IDM P/No 6920AP3400ASpec. 220V, 25A

RELAY for ODM P/No 6920AP3400ASpec. 220V, 25A

MODEL LK-2580CH

*RLA : RATED LOAD AMPER**LRA : LOCK LOAD AMPER

Page 27: LK 2580CH Servis

P/No.: 3828A20134A

September, 2001

Printed in Korea