LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994...
Transcript of LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994...
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LIQUOR INDUSTRY
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What We Do
Machines- Optimal PACKAGING solutions for food, beverage, home and personal care industries
Services- Engineering, project management, installation/commissioning and local after sales support for the machines we supply.
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Who we are
Head Office + Sales Office-Singapore-Indonesia-Philippines-Vietnam-Malaysia-Thailand-India -China-Middle East-Saudi Arabia-Ghana
Factory -Italy (2)-India -Malaysia-China
• Established in 1991 at Singapore• 5 Factories, 11 Sales Offices, 450+ employees• Presence in SEA, India, China, Middle East, Africa and Europe
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Clearpack India (CPIN) Operation• India operation since 1994 • Team Strength 200+ with strong service support• Existing plant in Greater Noida since 1994 • New state of art plant with an area of 12,000 sq mtrs also in G. Noida(kasna). fully
operational since H2 2016.
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Manufacturing unit (India)12,000 sq.meter
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Presence/Manpower strength in India
This factory is focussed for secondary and End of line equipment
19 Sales Engineers and Executives 30 Service Engineers (plan to add another 5 within this year)7 people in Corporate Engineering team (this team analyses all customer requirements and proposed technical solutions)
11 sales and service offices (3 offices in North , 3 in West, 3 in South and 2 in East)
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Sales Location -Bangalore-Kolkata
Sales & Service Network in India
Sales + Service Location -Delhi (Greater Noida)-Chandigarh-Gujarat-Mumbai-Hyderabad-Chennai
Service Location -Guwahati-Hardwar-Goa
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Companies in the Group
Sales and service network inAsia , ME & Africa
Manufacturing under licence in India, China, Malaysia(Case packers, Net Weight Filler-Cappers)
shrink wrappers, Palletizers, Conveyors)
Wrap around case packersHigh Speed shrink wrappers
RSC Case packers, Case Erectors, Sealers, Conventional & Robotic Palletizers
Net Weight Fillers, Cappers, Rinsers
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EQUIPMENT, we supply for beverage/Liquor
Stretch blow moulder Depalletiser Rinser/filler/capper Labelling machine(hot melt, adhesive, cold glue) Shrink sleeve labelling Shrink packer or tray shrink packer or pad shrink packer Pick_n_place case packer Palletizer –Conventional sweep type and Robot type Clearpack Conveying system – Air conveyor/Bottle /
CANs/shrink Pack / Case / crate/ Pallet Pallet stretch wrapper Fill level/label/code bottle inspector
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EQUIPMENT, we supply for beverage
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EQUIPMENT, we supply for beverage
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EQUIPMENT
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DEPALLETISER
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EQUIPMENT, we supply for beverage(rigid)
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RINSER/FILLER/CAPPER up to speed of 400 BPM
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Filling- capping (LEVEL)
LEVEL FILLING
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Standalone Cappers & Rinsers
Stand-alone cappers:• Rotary cappers suitable for handling any
kind of press-on caps, plastic screw, aluminium caps, dispensers and triggers.
• Optimized for low and medium speeds, can be supplied as a free-standing or as turret
• Complemented with a wide range of accessories and options for complete line automation.
Stand-alone rinsers:• Single or Multi treatment rinsers (4 Max)• Fixed or diving nozzle options based on
application
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Labelling Machines- shrink sleeve
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We can supply various type of labelling machine from 60 to 1,300 bottleper minute :
100% modular labelling machines
Cold glue
Self-adhesive
Hot melt labelling machines for precut label application
Roll-fed labelling machines(inline and rotary both)
Linerless labelling machines for pre-glued label application
Shrink Sleeve labeller and steam shrink tunnel
Linear self-adhesive labellers
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XYP shrink sleeve labelling machine:
Focus areas- Investment and NPD
projects- Introduction of
innovation as game changers
- Development of cost effective alternatives.
- Knowledge sharing and succession readiness
Our products Our competitive advantage
- Wide range products to meet customer business.
- Innovations track records.- Technical expertise - Relations with key customer and
partners.- Reliable and responsible partner.
Our customers
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Cold glue unit:• Servo drive transmission• Easy & quick change format• Double tensioning pulley for
label magazine & proper labeldispensing
• Available from 2.000 BPH upto 50.000 BPH
Self adhesive unit:• Lubrication-free• Servo drive transmission• High safety system• Easy change over • Patented system for reel
tensioning• Available from 2.000 BPH up to
60.000 BPH
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Hot melt unit:• Glue roller or spray nozzles system• Servo drive transmission• Easy & Quick change format • Available from 2.000 BPH up to 60.000 BPH
Roll feed unit: • Auto lubricated• Servo drive transmission• Electronic and automatic film in liner • Change over data for label and
container from HMI• Patented system for label reel buffer
system• Available from 2.000 BPH up to
60.000 BPH
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Inspection Machines
- Label Inspections outside the labeller for non oriented round and square containers.
- Fill Level and Cap Inspection
- Verifies and recognizes text (OCV-OCR)
- Code checking on cans , caps and labels.
- X RAY
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Packmatic Multi pack Bundling machine 10 to 12 ppm
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Packmatic Multi pack Bundling machine 10 to 12 ppm
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SMI (Italy) shrink wrapper20 to 150 ppm
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SMI (Italy) shrink wrapper20 to 150 ppm
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Shrink Wrapping & Bundling
High speed shrink wrapper with abilities to do• Film only, • Pad + Film, • Tray + Film
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MCP-Mechanical Case PackerManufacturing sites – India , Italy and China
• Based on a strong Mechanical arm controlled by a desmodromic Cam
• From 1 to 6 picking heads, changeable different applications
• 500 to 2500 cases/hour • Easy to operate and maintain
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MCP-Mechanical Case PackerManufacturing sites – India , Italy and China
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RCP - Robotic Case PackerManufacturing sites – Italy and China
• Robotic 2-3-4 axis case packers• 1 to 6 Pick up heads, changeable
for different applications• Based on Elau Motion Control
technology •Easy to operate and maintain
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RCFP/MCFP- Monobloc Case PackerManufacturing sites – Italy and China
• Robotic or Mechanical Monobloc case packers
• Case Erecting, Case Packing and Sealing on same frame
• 1 to 2 Pick up heads, changeable for different applications
• Upto 700 cases/ hour• Compact Footprint
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Pick and Place Collaborative Robots (COBOTS)
Collaborative robots can be easily integrated into existing production environments.- Easily programmable- Fast set up- Collaborative and safe. Can be
deployed along side Humans
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Infeed systems (examples)
Bulk Infeed Infeed with Lane Divider Race Track Infeed
Race Track Infeed for bags Special infeeds to suit application
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APSOL Pick up Heads (examples)Manufacturing sites – Italy and China
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Case Erectors & Sealers
Case Erector:• Compact vertical and High
speed horizontal case erectors
• Tape and HM Glue models• Speed range 8 to 40cases/
min (depending on case dimensions)
Case Sealer:• Rugged and Low Maintenance• Tape and HM Glue models• Easy access for tape replacement
Case Sealer
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RSC Case Erectors & Case Sealers
Model CE 30 (30-35cpm)Model ACE 10 / ACE 20
(10 /20 cpm)
Model CS 50HM (40-50cpm) Model CS 25 (20-25cpm)
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INVOLVO Range Manufacturing sites - Malaysia , Italy & India
Swiss Technology since 40 years• INVOPAC - Wrap Around Case Packers• INVOPAC TRAY - Tray Packer• INVOSPEED - High Speed Single Roll Shrink Wrapper
(Film only, Pad+Film, Tray+Film)Invopac Invospeed
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• Can handle both TRAY and full Wrap around case
• Shelf-ready packaging
Wrap Around Case Packer
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INVOPAC - WACP Swiss Design, 40 years exerience Intermittent Running Case Packer For single- and multiple layer Wrap-
Around Cases Trays
Manufacturing site -Malaysia and Italy
Specifications:
Speed: 15-30 cases per minute
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Layer Palletizers
• LAYER Palletizer for Cases, Trays, Film only bundles and Tins.
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Robotic Palletizers
• Flexible & can be used for multiple sizes• Speeds from 600 – 1600 cycles/hr• Compact (low floor space)• Reliable, easy to use, low maintenance
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Robotic Palletizers
• Compact design with low power consumption
• Can handle multiple lines at same time
• Pallet on ground or Fully automated system with Pallet conveyors and Pallet Dispenser
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PALLET STRETCH WRAPPING m/c
25to to 350% stretchability for film possibleSpeed up to 100 pallets/hour
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CONVEYORS
BOTTLE CONVEYORCASE CONVEYOR
ROLLER CONVEYOR
Air CONVEYOR
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Pressureless Combiner
Dosing Conveyor
Singulating Conveyor
Discharge Conveyor
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600 BPMLine layout 1
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1100bpm line layout 2
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Our references-Beverages
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CP group strength = Customer benefit
• Ability to understand customer need and offer Proven and Innovative Packaging solutions. Experience
• Easy to roll out multi Location initiative and solutions• Ease of communication, lower costs, faster
implementation Regional Presence
• Higher equipment uptime, better throughput• Lower operation costs
Well Trained Local Support
• Proven and Reliable European machines at Lower cost, Better ROI
• Save Capital without sacrificing reliability
Manufacturing under Licence in Asia
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