Linking Drug Stability to Manufacturing Risk Assessment Approaches L. E. Kirsch Stability team...
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Transcript of Linking Drug Stability to Manufacturing Risk Assessment Approaches L. E. Kirsch Stability team...
Linking Drug Stability to ManufacturingRisk Assessment Approaches
L. E. KirschStability team leader
2
Stability in Design Space
• Manufacturing stability measurements: criteria and uses1. Rationality based on understanding of instability2. Correlates to shelf-life3. Correlates to risk: failure to reach desired shelf-
life without exceeding critical instability target
Post-Manuf.Kinetic Model
Lt
End of
Expiry
Manuf. Design Space Model
L0
D0
Correlation between Shelf-life and Manufacturing-stability Measurements
(preliminary long term stability studies)
Shelf-life estimated fromlinear extrapolation of roomtemperature stability data
1
2
3
4
5
6
0 0.05 0.1 0.15 0.2 0.25 0.3
Ext
rap
ola
ted
Sh
elf-
life
(yea
rs)
D0 + L
0 (mole %)
Logistical Regression Model for Stability Risk Assessment
• Shelf-life = Time to 0.4 % lactam (linear extrapolation of long-term stability
data)• Stability failure: Shelf-life < Desired target dating (e.g. 2 years)• Logistical Regression model:
– probability of stability failure as a function of the manufacturing-stability measurements (L0 and D0, mole %)
fail
ure
pro
b
0.00
0.25
0.50
0.75
1.00
.175 .200 .225 .250 .275 .300
D0 + L0
0
1
5
Estimated Stability Risk application of logistical regression model
0.001 0.01 0.1 1 10 100
APIAPIAPI
BLENDBLENDBLENDBLENDBLEND
GRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATION
MILLINGMILLINGMILLINGMILLINGMILLINGMILLINGMILLINGMILLINGMILLINGMILLINGMILLING
Risk of Shelf-life Failure (%)
Lab Bench Lots Intermediate Scale
0.01 0.1 1 10 100
BLENDINGBLENDINGBLENDING
DRYINGDRYINGDRYINGDRYINGDRYINGDRYING
GRANULATIONGRANULATIONGRANULATIONGRANULATIONGRANULATION
TABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLETTABLET
Risk of Shelf-life Failure (%)
6
Stability Risk Design SpacePilot scale-up gabapentin tablets using granulation drying time
and compression force
Stability Risk (%)
<= 1.250
<= 2.500
<= 3.750
<= 5.000
<= 6.250
<= 7.500
<= 8.750
<= 10.000
> 10.000
9
10
11
12
13
14
15
16
17
18
19
20
21co
mp
ress
fo
rce
500 1000 1500 2000 2500
total drying time
Long-term stability• Objectives
1. Demonstrate relationship between Manufacturing-related stability measurement (MSM: D0 and L0) and shelf-life
2. Demonstrate/validate solid state degradation model
3. Construct definitive “Risk-based” Design Space Models
• Current state– Studies underway