Linkage Manual 1c - RB Spraytech Manual-st103.pdf · 2016. 6. 27. · Operator’s Manual Linkage...

Operator’s Manual

Linkage Sprayers 300, 400, 600 & 800 litres

RB SPRAY TECH SDN BHD is a Malaysian owned company specialising in the supply of crop protectionequipment to primary producers.A leader in the design of agricultural sprayers, the company was establishedin 1996 and has grown to become the largest manufacturer and supplier of crop protection equipment inMalaysia.

This manual covers all types of linkage sprayers manufactured by , within the tank capacityrange of 300 to 800 litres, including sprayers of the Slimline, Pasturepak and Prolink series. Information onthe various types of spray booms and associated equipment used with these linkage sprayers is included.

Now that you’re a proud owner, all our services and dealer support are available to youshould you need them. We assure you of our best attention at all times.

RB SPRAY TECH

RB SPRAY TECH linkage sprayers and associated equipment are designed and manufactured to provide ahigh standard of performance and safety and incorporate innovative features. To ensure continued efficientperformance and safe operation, you need to read this manual thoroughly and fully familiarise yourself with allaspects of your sprayer’s operation, maintenance and safety procedures.

RB SPRAY TECH

No liability can be accepted for any inaccuracies or omissions in this publication, althoughdue care has been taken to make it as complete and accurate as possible.The information, illustrations and technical data were considered to be correct at the time ofpreparation.In accordance with our policy of continuous development reserves the rightto make changes at any time without notice.

RB SPRAY TECH

1

Introduction

Warranty

Safety Information

Specifications

Operation

General Spraying Information

Calibrating the Sprayer

Optional Equipment

Lubrication and Maintenance

About Your Warranty 2

New Product Warranty Policy 3

4

7

Attaching to the tractor and PTO drive 8

Starting the Sprayer 8

Control Units - 2 and 3 way, Single lever 9

Spray Booms 11

Boom Filters, Spray Guns and Hose Reels 12

When to spray, field patterns, droplet size 13

Nozzle height, application rate, ground speed 13

Testing, verifying calibration, nozzle maintenance 14

Nozzle selection 15

Foam markers, Boom accessories, Dual stage gauge 17

Cabin control units 18

19

RB SPRAY TECH welcomes any warranty repairand apologises for any inconvenience caused. Seethe next page for the statement of the warrantycoverage offered by RB SPRAY TECH. Thefollowing information will assist your understandingof warranty procedures.

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Any authorised dealer serviceoutlet can perform warranty repairs, however, werecommend that such repairs be carried out by theDealer from whom you bought the machine.

Most warranty repairs are handled routinely, butsometimes requests for repairs cannot be acceptedunder warranty. Normal wear and tear is notcovered by warranty nor does warranty apply if amachine fails prematurely and that failure can beattributed to abuse or neglect.

Whilst will abide by its warrantypolicy under all genuine circumstances, we mustemphasise that such can only apply when ourequipment has been used in applications for whichit was designed and manufactured and that areasonable degree of care and common sense hasbeen exercised by the operator.

Warranty Repair Site

Items Not Covered By Warranty

The warranty provides for repairs to be carried outat the servicing dealer’s normal place of business.An owner may elect to have repairs carried out at hisown residence but, whilst willaccept the actual repair cost of the failedcomponent(s), the travelling costs will not becovered under warranty.

The warranty does not allow for the cost of thefollowing items. These are the responsibility of theowner.1) Labour to travel to and from a broken-down

machine or for any distance charges.2) Labour premiums that might apply for any

repairs that are made outside the dealer’snormal business hours.

3) Transportation costs of the machine to andfrom the service outlet.

4) Freight costs to get parts to and from theservice outlet.

5) Telephone and fax calls made by the owner inconnection with the warranty repair.

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Contents

About Your Warranty

2

This warranty is the only warranty applicable to new products ('Products')and, to the maximum extent permitted by law, is expressly in lieu of any other conditions orwarranties expressed or implied in relation to the Products.

Subject only to legislative obligations to the contrary, shall not be liable forincidental or consequential damage resulting from ownership or use of a Product.

does not authorize any person to create for it any other obligation or liability inconnection with these products.

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TECH

RB SPRAYTECH warrants its authorised Dealer, who in turn warrants the original purchaser (owner)of each new RB SPRAY TECH product that it will repair or replace the product, or, pay the cost ofrepair or replacement, as determined by RB SPRAY TECH without charge for labour or any defectiveor malfunctioning parts in accordance with the warranty limitations and adjustment schedule below.

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The warranty period begins on the date the product is delivered to the first retail purchaser for aperiod of 12 months.

Only conditions resulting directly from defects in workmanship or material under normal use andservice.

The Warranty does cover:

• Conditions resulting from misuse, use of incompatible chemicals, exceeding machinespecifications including overloading, impact damage, negligence, accidental damage orfailure to perform recommended maintenance services.

• Any product which has been repaired by other than an authorisedservice outlet in a way which, in the sole and absolute judgement of ,adversely affect its performance or reliability.

• The replacement of maintenance items such as diaphragms, batteries, V belts andground engaging components, etc.

• Loss of time, inconvenience, loss of use of the product liability to third parties or anyother consequential damages.

• Incidental costs associated with a warranty repair including any travel costs, out ofhour’s labour charges, cleaning costs, transportation costs, freight costs or anycommunication costs.

The repair of a defective product qualifying under this warranty will be performed by any authorisedservice outlet within a reasonable time following the delivery of the product, at the

cost of the owner, to the service outlet’s place of business. The product will be repaired or replaced,using new parts supplied by . , in its absolute discretion, maychoose to pay the cost of replacement or repair of the product.

The owner is responsible for the performance of regular maintenance services as specified in theOwner/Operator Manual applicable to the product. Failure to carry out regular maintenance mayinvalidate warranty.

This Warranty Covers

Warranty Exclusionsnot

New Product Warranty

Warranty

3

Before operating the sprayer read the following safety instructions.

Failure to comply with these warnings may result in serious injury ordeath.

Whilst your linkage sprayer has been designed and manufactured to incorporate allnecessary safety features it is essential that any person who operates or works on the machine is awareof the safety precautions that should be exercised.

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This sprayer is designed and manufacturedsolely for the purpose of applying agriculturalchemicals to crops. Under no circumstancesshould it be used for any other purpose.

Before using this sprayer carefully read andensure you understand the contents of thismanual and any other manual supplied withthe sprayer.

Before operating the sprayer read all thesafety warnings which are carried on variousparts of the machine. Refer to the next pagefor the wording of these warnings.

Never allow an inadequately trained personto attach or operate the sprayer.

Do not operate the sprayer whilst wearingloose clothing, unrestrained long hair,jewellery or anything which could becomeentangled in rotating components or limit yourvision.

Wear ear protection when operating thesprayer on a tractor which is not fitted with asound proofed cabin.

Ensure the linkage capacity of the tractor issuitable for the loaded mass of the sprayer.Refer to the tractor operator’s manual for safeworking loads and relevant tractor safetyinstructions.

Exercise extreme care when operating in hillyor uneven terrain to ensure proper stability.Refer also to the tractor manufacturer’soperating and safety instructions .

Do not operate the sprayer without all thetractor and sprayer safety shields in place.Carefully check that PTO and drivelineshields are correctly installed.

Do not operate the sprayer at speeds greaterthan 540 PTO rpm.

Stop the tractor PTO, apply the parking brakeand switch off the tractor engine beforeapproaching the sprayer or performing anywork on it.

Disconnect the PTO shaft at the tractor andensure the sprayer is properly supportedbefore performing any maintenance work.

refer to thechemical manufacturer’s label and safetyinstructions for safe handling procedures andcorrect method of use. Always use therecommended personal protective clothingand safety equipment.

Always wear gloves when removing andcleaning filters.

Dispose of empty chemical containers inaccordance with the instructions supplied bythe chemical manufacturer.

Ensure that all operators and associatedpersonnel are familiar with the legalregulations and codes of practice that applyto the safe use and storage of spraychemicals.

If service is required contactfor correct maintenance

procedures.

Before use of any chemicals

Do not enter the sprayer tank under anycircumstances.RB SPRAY TECH

Safety Information

4

The location and wording of the safety decals fitted to linkagesprayers is shown below. It is important that all operators read and follow theinformation on all safety decals before operating the sprayer. Failure to complywith these warnings could result in serious injury or death. Safety decals shouldbe kept clean and legible at all times. If any decals are missing or unreadablethey should be replaced by ordering new decals from yourdealer using the part numbers shown below.

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Safety Information

5

Part Number : ST48

Part Number : ST13

ST10

ST12

ST07

ST48

ST13

ST13

ST39

IMPORTANTP.T.O. SPEED MUST NOT EXCEED 540 R.P.M.ENSURE P.T.O. SHAFT IS CORRECT LENGTH

GREASE TELESCOPIC TUBE ON P.T.O. SHAFT.GREASE UNIVERSAL JOINTS.CLEAN SUCTION STRAINER.

CHECK PUMP OIL LEVEL.FLUSH OUT PUMP WITH WATER AFTER USE.

FOR GENERAL MAINTENANCE,REFER TO INSTRUCTION BOOKS.

EACH DAY

Safety Information

6

Part Number : STEP-131-10000Part Number : ST12

Part Number : ST10

Tanks

Pumps

Pump No. Output Max. Pressurel/min Bar psi

Controls

Filtration

Frame and Hitch

Optional Equipment

Constructed from Polytuff impact resistantpolyethylene.Capacity 300, 400, 600 or 800 litres withcalibrated level indicator.180 degree hitch lid of 390mm diameter withbasket strainer.Continuous by-pass agitation returning to thetank.

Constant displacement oil backed diaphragmpump of varying size depending on sprayerspecification. Output at maximum permitted 540PTO rpm with maximum operating pressure asshown below.

MP 30 29 30 435BP 60/20 58 20 290APS 71 67 50 725

Manual by-pass to tank.Screw type pressure regulator.Glycerine filled pressure gauge. Dual stage onsome models.2 to 4 boom outlets depending on sprayer type.Single lever on/off control on some models.Pressure compensated valves on some models.

Two stage with removable elements on all units.Three or four stage if fitted with optional boomsection filters.Standard mesh shown.Alternatives available.Tank lid strainer 18 mesh.Suction line filter 50 mesh (blue).Boom nozzle strainers 50 mesh.Boom section filters 100 mesh (red).

Heavy duty galvanized steel construction.Category 1 linkage pins on 300, 400, 600 andstandard 800 litre models.

Foam Marker -14LOne Sided, 30LBubbler.Boom -End Taps, Fence Line Kit,

Skimmers.-Solenoid valves with cabincontrol unit.

Note: Max pump pressure only, max operating pressure ofsprayer will depend on type of control valve fitted.

Spray Booms

Spray Guns

Dimensions and WeightsL W, H

M

Field

Brass Spray Gun

Galaxy Spray Gun

Turbine

Field 6

Galvanized steel truss.6 or 12 m. Three section horizontal fold.

On/Off trigger.Maximum pressure 1500kPa.Trigger controlled spraypattern. Maximum pressure5000 kPa.Two handed grip.Maximum pressure 5000kPa.

Length , width height , all in (mm).Mass (kg) with tank empty. To calculate grossmass add 1 kg/litre capacity (eg. 200L= 200kg).

300 litre 1200 740 1070 70400 litre 1020 740 1330 75600 litre 1160 900 1350 91800 litre 1330 980 1370 120

m 206712m 2575

Spray Gun

Sprayer (w/out boom)

Boom (folded)

L W H M

Specifications

7

Attaching to the TractorMost linkage sprayers areequipped to fit tractors with either Category 1 or 2linkages.

Remove the PTO shaft from the sprayer bydepressing the locking pin. Lower the tractorlinkage and attach it to the sprayer’s lower hitch pinsof the appropriate category, then connect the upperlinkage arm using the tractor’s linkage pin. Secureall linkage pins with one of the tractor’s lynch pins.Raise the tractor linkage to the desired sprayingheight and level the sprayer by adjusting the lengthof the top linkage arm.

Clean and grease the splines on the tractor andsprayer PTO stub shafts and install the PTO shaftmaking sure that the spring loaded locking pinsengage in the interference grooves of both stubshafts. Ensure that the PTO shaft guards areattached to the sprayer and tractor.

Set the linkage height so that the ends of the twoshafts are at their closest distance. Install the PTOshaft making sure that there is at least 25mm oftelescopic travel remaining between the male andfemale sections. Raise and lower the sprayer tocheck that the telescopic tubes of the PTO overlapby approximately 1/3rd of their length, and not lessthan 150mm, in all operating positions.

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PTO Shaft LengthNote: Upon delivery of a new PTO drivensprayer it is the selling dealer’s responsibility toinstall and set the PTO driveshaft to the correctlength, as part of the installation service. Thefollowing information is provided for reference.

If the PTO shaft must be shortened cut equalamounts from both male and female shafts andsafety covers. Carefully remove all burrs and swaththen clean and relubricate before reassembling.

When starting the sprayer for the first time conduct atrial run using water to familiarise with the operationof the controls and to check that all systems arefunctioning correctly without any leakage.

When filling the tank ensure that the basket straineris in place and clean. Close the lid securely afterfilling.

Starting the Sprayer

The suction filter is fitted with a shut-off valve whichcloses automatically when the valve cap is screwedoff. This allows the filter cover to be unscrewed andthe element to be removed for cleaning while thereis fluid in the tank. Gloves should be worn whenhandling the filter.

When the sprayer is operating the valve must befully screwed in to open the shut-off valve and allowfluid to pass through the filter. Directional arrows aremoulded into the valve cap to show the opening andclosing operation.

Check the oil level of the diaphragm pump and ifnecessary top up with SAE 20-40 multigrade engineoil. Refer to the pump instruction manual for furtherdetails.

Various types of control units are fitted tolinkage sprayers - refer to the

following pages for the operating details for eachtype - but the general operating information below iscommon to all sprayers.

Before engaging the PTO, the by-pass controlshould be moved to the by-pass position and theoutlet valves should be closed, using either theindividual valve levers or the single lever dependingupon control type.

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operating orpressure position and the pressure can be adjustedby turning the regulator knob and observing thereading on the gauge.

Engage the PTO slowly and allow the sprayer to runin by-pass mode. Once the pump is primed increasethe tractor speed to 540 PTO rpm. The by-passlever can then be moved to the

Operation

8

Depending upon the particular type fitted, the pumpis designed to operate up to a maximum pressure ofeither 15 bar (218 psi) or 20 bar (290 psi). Refer tothe pump identification plate and the specificationspage for details. In either case the pressure rangeused for boom spraying will be between 1 and 4 Bardepending upon the application rate and otherfactors - refer to the Calibration section of thismanual.

Open the outlet valves that are connected to theboom or other spraying device to start spraying.Under most boom spraying conditions, the PTOspeed can be reduced and the pump will still providesufficient flow to suit the particular application ratebeing used. This will save fuel and unnecessarywear on the tractor and sprayer components.

Either a two outlet or a three outlet control unit isused, depending upon the particular sprayer model.However, the operation of all control units is thesame.

The selection of either the by-pass or pressuremode of operation is controlled by the rotary lever“A” - refer diagrams. Moving the lever clockwisethrough its full travel selects by-pass, whichreduces the pumps operating pressure by allowingliquid to bypass the pressure regulator. Note, thisoperation does not fully shut-off the flow to theindividual outlet taps. Moving the lever fullanticlockwise re-directs pressurised fluid to theoutlets.

System pressure is regulated by turning the red (oron some valves black) knob “B” and observing thereading on the pressure gauge. Turning the knobclockwise increases the pressure and turninganticlockwise decreases pressure.

Fluid is directed to the boom lines or other sprayingdevices by the outlet valves “C” which may beoperated individually. The outlet valves of the twoway control are open when the levers is in line withthe direction of flow and closed when they areacross the direction of flow. The outlet valves of thethree way control are open when the levers arevertically down and closed when they are verticallyup. Refer diagrams.

Two and Three Outlet Control Units

If you wish to stop spraying but leave the tractorPTO running, close the outlet valves “C” and movethe by-pass lever “A” to by-pass mode.

Single Lever Control UnitOperation of by-pass control “A” and pressureregulator “B” is the same as that of the two and threeoutlet controls previously described.

Fluid is directed to the boom lines or other sprayingdevices by four outlet valves which may beoperated individually or as a group. The individualvalves are open when levers “C” are vertically downand closed when vertically up. Raising the singlelever ”D” and swinging it over to the other side of thevalve opens the flow to all valves and swinging itback closes the flow.

Operation

9

THREE WAY CONTROL UNITUsed with BP60 pump (Part No. STCP-044)

THREE WAY CONTROL UNITUsed with MP30 pump ( )Part No. STCP-043

PressureRegulator

"B"

PressureRegulator

"B"

OutletValves

"C"

OutletValves

"C"

OutletValves

"C"

By-passControl

"A"

By-passControl

"A"

Operation

Once the required outlets have been selected usingthe individual valves, spraying may be started andstopped by using the single lever. If you wish to stopspraying but leave the tractor PTO running, closethe single lever and move the bypass lever to by-pass mode.

Spray BoomsA variety of booms may be used with RB SPRAYTECH linkage sprayers depending upon the modeland field application. All have stainless steel spraylines fitted with non-drip fan jet nozzles. Booms arepart of the standard equipment on some models orin other cases they may be installed by the dealer orowner.

On all types of boom, the setting of the correctoperating height is most important to achieve auniform spraying pattern. This needs to be at aheight above the target which will achieve 50%overlap of the spray from adjacent nozzles - referCalibration section of this manual.

Always ensure that the boom is unfolded in a safearea where it will not foul any other objects.

10

SINGLE LEVER CONTROL UNIT(Part No. STCP-046)

PressureRegulator

"B"

OutletValves

"C"

Single Flow Control "D"Swing over to open

all valves

Field Boom

Adjusting Spraying Height

Field booms of 6 or 12 metre width are ofgalavanized steel truss construction. The threesection fold allows the outer arms to break back if anobstacle is contacted and automatically return tothe operating position when passed.

For transport the boom is folded cross by swingingthe outer arms rearwards through 1800 until againstthe fixed centre section, where they are retained bythe action of the hinge springs. The arms are simplyfolded outwards to the spraying position whenrequired.

The rear uprights of the sprayer frame include aseries of holes to enable the boom to be attached ata height suitable for the tractor size and sprayingapplication. Final spraying height is regulated byuse of the tractor linkage control.

To adjust the spraying height first set the sprayer atthe approximate height with the tractor linkage thenadjust the boom lift. Insert a suitable bar through theholes in the winch shaft on the right hand side of theboom support. Lift the locking pawl from the ratchetand wind the winch shaft to the required boomheight. Reset the locking pawl to hold the boom inposition then remove the bar from the winch shaft.

Check that the boom is horizontal. If levelling isneeded this can be done by adjusting the length ofthe lifting cables. Lower the boom to minimumheight and fully unwind the cables. Remove the U-clamp from the cable on the side to be raised, adjustthe cable length and re-tighten the clamp. Raise theboom and check whether it is level.

The boom lift requires little maintenance but careshould be taken to ensure that the linkage arms arenot allowed to become loose, allowing sidewaysmovement of the boom. The lock nuts should bekept sufficiently tight to eliminate side clearancewithout the linkage binding. If the boom heightsetting restricts suspension travel, then thesuspension assembly will have to be raised orlowered on its mountings.

Operation

Boom Filters (optional)Three in-line filters on the mounting frame, eachproviding additional filtration to one section of theboom before the fluid reaches the spray nozzles.These filters may be fitted as optional equipment onother types of booms.

Unscrew the filter bowls and clean the filters daily asdescribed in the maintenance section of thismanual.

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Avoid chemical contamination by wearing gloves.

Spray Guns and Hose ReelsA variety of spray guns and hose reels are availablefor use with linkage sprayers. Ahose reel may be mounted to the rear of the sprayerframe with the inlet end of the hose connected toone outlet of the control valve. Reels contain either50 metres of 8mm hose or 100 metres of 8mm hose,both hose types having a pressure rating of 200 kPa(ST102 models).

Brass Lance, Galaxy or Turbine spray guns can beused in conjunction with a mounted hose reel - referto the Specifications section for details.

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11

General Spraying and Boom Information

When to Spray

Field Patterns

Droplet Size

Results will be best when the wind speed is low,temperature is low and relative humidity high. Anideal time is at sun up when these conditions aremost likely to apply.

For overall coverage, spray two swaths around theouter perimeter of the field to establish a wideheadland on which to turn. Make subsequentpasses across the field following the direction ofdrilling. Turn the sprayer on and off as the boompasses over the headland. Spraying into theestablished headland will only result in chemicalwastage and overdosing.

Although more research is needed to define whichis the optimum droplet size collected by particulartargets, certain generalisations can be made. Thetrend with herbicides has been to apply largedroplets (250 microns) to reduce the risk of drift butsmaller droplets are often the most effective asshown by the following table.

RB SPRAY TECH has a range of standard flat fannozzles designed for a normal operating pressureof 3.0 bar. For larger droplets there is also a range oflow pressure flat fan nozzles designed for a normaloperating pressure of 1.0 bar.

In general the following factors can be varied tochange droplet size.• Reducing pressure increases droplet size.• Reducing the nozzle fan angle (from 1100 to

800) increases droplet size.• For an equivalent pressure and fan angle a

larger size jet produces larger droplets.

To achieve a uniform spray pattern without gaps theoutput from adjacent nozzles should overlap by50% at the point of contact with the surface beingsprayed.

Nozzle Height and Spacing

Application Rate

Ground Speed

The application rate depends on the following:• Speed of travel - increasing speed reduces

application rate and vice versa.• Operating pressure - increasing pressure

increases application rate and vice versa.• Nozzle size - increasing the nozzle size

increases the application rate.

The ground speed read out on modern tractorsshould be sufficiently accurate for spraying but if indoubt check it by the following method.

Measure and mark a distance of 100 metres. Fill thesprayer with water and engage the PTO to simulatenormal spraying conditions. Approach the startingmark at the required spraying speed and accuratelymeasure the time in seconds to reach the finishingmark. The ground speed can be calculated asfollows.

Nozzles on booms are spaced at50 cm intervals with caps offset 50 to the boom axisto avoid interference between adjacent spray fans.They can be supplied in 1100 or 800 fan angle.

The correct spray boom height to achieve 50%overlap is 35 cm for 1100 nozzles and 60 cm for 800but a variation in the order of 5 to 8 cm can beaccommodated without noticeable effect. Theheight referred to is the distance above the targetwhich may be either the vegetation or the groundsurface depending upon the operation.

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12


Spray Pattern and Nozzle Uniformity

Verifying the Calibration

a) Nozzle Test

b) Boom Test

The overlap pattern of the boom, the spray patternof individual nozzles and the uniformity of nozzleoutput can be tested in the following manner.Always keep one new nozzle aside from each set touse as comparator for this test.

1. Install the comparator nozzle, fill the sprayertank with clean water and operate the boom atspraying pressure whilst stationary.

2. Examine the spray pattern from each nozzleagainst a dark background. Replace any thatshow streaks or signs of blockage.

3. Compare individual nozzle outputs by placing acontainer of equal size, such as the

calibrated measuring jug, under eachnozzle and run the sprayer for one minute. Thewater level in each container should be thesame. Replace any nozzle giving more than10% greater output than the comparator. Onceseveral nozzles are worn to this extent it is goodpractice to replace the entire set.

4. Set the boom at the appropriate height for thenozzle angle, ie. 35 cm for 800 and 60 cm for1100. Run the sprayer and check that thepatterns from adjacent nozzles just meet asshown in the diagram on the previous page.

5. Remove and store the comparator nozzle.

After making the above tests to ensure pattern andoutput uniformity are correct, repeat the procedureat 3.0 Bar to compare the actual nozzle output withthat shown on the nozzle selection charts. This maybe done either as a test on an individual nozzle orthe full boom.

Measure the fluid in litres, collected from one nozzleduring one minute. The amount should agree withthe flow rate shown in the Nozzle Selection Chart onthe following pages, for the particular type and sizefitted.

If the volume collected is too low the operatingpressure may be increased and the test repeated,alternatively if the volume is too high the pressurecan be lowered.

1. Partly fill the sprayer tank with water and markthe level or refer to the sight gauge.

2. Run the sprayer at 3.0 Bar for several minuteswith all boom sections operating and measurethe time carefully.

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3. Refill the sprayer tank to the mark using ameasuring jug and record the amount added.

4. The average output for one nozzle in l/min can becalculated as follows. It should agree with the flowrate shown at 3.0 Bar in the nozzle selectionchart, for the particular type and size fitted.

5. If the nozzle output is lower than shown in thechart the pressure may be increased and the testrepeated or, if more than shown, the pressuremay be reduced.

Nozzles are one of the most critical components inthe spraying system and yet are often the mostneglected. Worn or damaged nozzles result in overapplication of expensive chemicals, crop damageand environmental contamination.

They should be examined and checked regularly tothe method shown above. Replace nozzleswhichare not within 10% of the datum. Always keepa quantity of spare nozzles with the sprayer forimmediate replacement in the field whennecessary.

Never attempt to clear a nozzle by blowing throughby mouth and never remove stubborn deposits witha pin, wire or sharp instrument. Blocked nozzlesshould be soaked in clean, warm water with a milddetergent added and carefully cleaned only with asoft brush or airline.

A new nozzle should be kept as a testingcomparator and it is recommended that all nozzlesare renewed once a year or at the first signs ofdeterioration, whichever occurs first.

Nozzle Care and Maintenance

13


Nozzle SelectionRefer to the chemical manufacturer’s information todetermine the recommended application rate inlitres per hectare (l/ha) for your particular situation.Then determine the speed in kilometres per hour(km/hr) at which you intend to spray, taking intoconsideration the ground conditions of the area tobe sprayed.

Using the appropriate chart for your boom select themost suitable nozzle to use at the normalrecommended pressure of 3.0 Bar. The leadingdigits in the nozzle number indicate whether it is an800 or 1100 fan angle and the last two digits refer tothe size of the opening. Nozzles are colour codedfor easy identification.

All booms other than theFieldmaster boom are fitted with TP nozzlessuitable for a pressure range from 2.0 to 4.0 Bar.The chart below applies to these booms.

The Fieldmaster is fitted with XR “Extended Range”nozzles suitable for a wider range of operatingpressures from 1.0 to 4.0 Bar. The chart on the nextpage applies to these.

For sprayers fitted with a Vineyard boom refer to thecalibrating chart supplied with the boom. Ifnecessary obtain this information from your

dealer.

Examples of how to use both charts are given on thenext page.

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14

ST SPRAY NOZZLE SELECTION CHART

02F80RG

02F80YE

03F80UB

04F80RE

05F80LB

06F80GY

08F80WH

02F110RG

02F110YE

03F110UB

04F110RE

05F110LB

06F110GY

08F110WH


Using The Calibration ChartsFor example, a rate of 96 l/ha can be achieved at aground speed of 10 km/hr using 3.0 Bar pressurewith either an 02F80YE or 02F110YE yellow nozzle- refer to the Teejet TP nozzle selection chart on theprevious page. An almost identical rate of 95 l/hacan be achieved at the same speed and pressurewith an VP02F80 or VP02F110 yellow nozzle - referto the nozzle chart below. Of course the spray boomwill have to be set to a different height depending onwhether an 800 or 1100 nozzle is chosen.

If the exact application rate does not appear in thechart it can be achieved by slightly adjusting thespeed or pressure. For example, if a rate of 100 l/hais required rather than 96 l/ha (or 95 l/ha), it can beachieved with the same yellow nozzles by reducingthe speed to 9.5 km/hr or increasing pressure toapproximately 3.2 Bar.

Alternatively, the same rate of 100 l/ha could also beachieved with a larger nozzle and faster operatingspeed. By referring to the ST nozzle chart on theprevious page it can be seen that an 03F80UB or03F110UB blue nozzle will give this rate at a littleunder 14 km/hr and 3.0 Bar (the rate shown on thechart at 14 km/hr is 103 l/ha ). Similarly an VP03F80or VP03F110 blue nozzle will also give 100 l/ha at alittle under 14 km/hr and pressure of 3.0 Bar (therate shown on the chart below at 14 km/hr is 101l/ha.)

It can thus be seen that a variety of choices exist formost application rates and the final selection ofnozzle, speed and pressure will depend upon thefactors which best suit your conditions.

Always perform a calibration check to confirm yournozzle selection, as described on page 13.

15

ST SPRAY NOZZLE SELECTION CHART

VP01F80

VP015F80

VP02F80

VP03F80

VP04F80

VP05F80

VP06F80

VP01F110

VP015F110

VP02F110

VP03F110

VP04F110

VP05F110

VP06F110

Optional Equipment

Foam Markers

Boom End Taps

All linkage sprayers can be fittedwith 14L or 30L Foam markers. Refer to the FoamMarker Operator’s Manual for installation andoperating procedures relevant to the type of markerfitted to your sprayer.

The end tap is a simple 1/2” BSP connection andon/off tap with hose elbow which can be screwedinto the end of the boom sprayline to allow directflushing of any chemical residues after spraying isfinished. Before resuming spraying ensure that thetap is closed to avoid loss of chemicals.

RB SPRAY TECH

Boom Fence Line KitThe fence line kit includes a 1/2” BSP connection,on/off tap and adjustable swivel nozzle holder whichcan be screwed into the end of the boom spray lineto direct chemical to the base of a fence without therisk of the boom contacting. It can be fitted inconjunction with an end tap.

Boom Height SkimmerSkimmers can be easily fitted to any

boom to help maintain a uniform sprayingheight over uneven terrain and are normally fitted inpairs at the same location on each side of the boom.

Drill the outer arm section of the boom at therequired location and attach the mounting bracketwith two bolts. Install the skimmer in the bracket andadjust so that it is in light contact with the ground atthe required spraying height.

RB SPRAYTECH

Tighten the two clamping screws firmly.

Dual Stage Pressure GaugeThe dual stage gauge features an expanded scaleof dial markings at the low pressure end to enableaccurate setting of both high and low operatingpressures. It is standard equipment on Prolink andPaddockmaster sprayers and is available as anoption for all other models.

Cabin Mounted Boom On/Off ControlThis cabin control can be used with 3 section spraybooms to enable spraying to be stopped and startedfrom the tractor seat by operation of electricsolenoid valves. Each boom section can beselected individually by operating one of the “on/off”switches. When this option is ordered the solenoidvalves are factory fitted.

Install the control unit in a convenient location in thetractor cabin using the hardware provided. Connectthe electrical cable provided directly to the battery.

The connections are:Positive = Red or BrownNegative = Black or Blue

If the cable needs to be extended it is important touse wire of the same diameter.

Run the control loom to the sprayer through aconvenient outlet in the tractor cabin ensuring it

16

Optional Equipment

does not rub on any sharp edges, or use a rubbergrommet. Connect the tractor loom to the sprayerloom with the quick release coupling. Ensure theloom is clear of the PTO shaft and tractor wheels.

ST Electric Spraying ControlsThis control system can be used with 2, 3 or 5section booms, depending on Control model. Itenables spraying to be stopped and started,spraying pressure to be regulated and boomsections to be selected individually or as a group bythe operator from the tractor seat.

The proportional pressure regulating valve ensuresthe application rate remains constant if travel speedincreases or decreases by up to 15% whilst in thesame tractor gear.

An adjuistable pressure compensator on eachboom section valve ensures that spraying pressureremains constant when one or more boom sectionsare opened or closed.

When this option is ordered the solenoid valves arefactory fitted. The Operator’s Manual supplied withthe unit provides full instructions.

17

Lubrication and Maintenance

Daily Maintenance

General

PTO Shaft

Before carrying out any maintenance, please switchoff the tractor and disconnect the drive shaft.

During the first few days of operation, beforestarting each day check that all hardware is tightand inspect the unit for leaks while running andtighten all hose clamps.

Grease the PTO shaft with multi-purpose grease atthe time intervals shown below. This is the amountof lubrication recommended for normal operation.More frequent inspection and lubrication may beneeded under very dusty conditions.

Pump

Filters

Tank and Spray Lines

Check the oil level in the viewer daily and ifnecessary top up with SAE 20-40 multigrade engineoil.

Clean all filters daily or as stated below. Morefrequent cleaning may be found necessarydepending upon circumstances. The best methodfor cleaning filters is to wash them with a soft bristlebrush. Check for any tears or holes and replace ifdamaged.

Check and if necessary clean the basket strainerunder the tank lid before each fill. Always clean thesuction filter before each tank refill and at the end ofthe day. Close the stop valve by pushing the cap inand turning it in the direction indicated on the capout, then unscrew the filter cover to remove the filterelement - refer diagram in Operation section.Ensure the ‘O’ ring is in good condition whenrefitting.

At the end of each day run clean water through thepump and lines to purge them of chemicals. Rinseout the tank to remove powdered material.

Never leave chemicals in the tank that may settle tothe bottom, harden and break into lumps as thismay block the suction filter.

Slide the PTO shaft apart, clean the telescopictubes with kerosene and apply multi-purposegrease to the sliding surfaces, then reassemble.This is most important in dusty conditions.

Drain the oil from the diaphragm pump annually, orat the end of each spraying season, and refill withSAE 20-40 multi-grade engine oil.

Remove the pump heads, carefully inspect thediaphragms and replace if necessary. Also checkthe inlet and outlet valves, seats and springs forwear, damage or chemical corrosion and replace asnecessary.

Check the air pressure in the surge chamber at theend of the pump which smooths out the pulsationsin fluid flow. The air pressure behind the chamber’sdiaphragm should be set in accordance with thespraying pressure being used, as shown in the chartbelow.

Weekly MaintenancePTO Shaft (Every 20 Hrs)

Annual MaintenanceDiaphragm Pump

Adjust the pressure at the valve fitting on thechamber using using a compressed air hose fittedwith a tire valve connection and a reliable pressuregauge.

Refer to the pump instruction manual for furtherdetails on the above maintenance operations.

The cabin control units used with boom solenoidvalves and foam markers include a fuse to protecttheir electrical circuits.

If the electrical system fails to operate remove thefuse and check whether it has blown. If so, firstlocate and rectify the fault, then replace the fusewith one of the correct 8 amp rating. A blown fusemay indicate that an electrical lead has rubbedthrough on a sharp surface.

At the end of each season generally inspect thesprayer for any signs of damage and check that allbolts are securely tightened.

Electrical Fuses

Hardware

18

19

ST 102 - 300, 400, 600, & 800 LITER - Linkage Sprayer

30

31

13

32

10B

36

37

38

33

35

34

1/1A

25

27

26

24

23

21

20

19

2214 12

15

14

11

10A

7

17

12

18

161C

1B

28

1/1A

3/10

29

9A

15A/23A

ST 102 - 300, 400, 600, & 800 LITER - Linkage Sprayer

SPARE PARTS LIST

REF PART NO. QTY DESCRIPTION ST (SPRAYER) TANK(L)

1 22-29 2 HOSE CLIP (SIRIUS 3V) 101/102 300-400

1A 25-35MM 2 HOSE CLIP (GCP 3V) 101/102/103 600-800

1B 22-29MM 2 HOSE CLIP 101/102/103 300-800

1C 25-35MM 2 HOSE CLIP 101/102/103 300-800

2 STGF-101-10000 1 HOSETAIL (300-400L) 101/102 300/400

2 STGF-101-10001 1 HOSETAIL (600-800L) 101/102/103 600/800

3 STAF-091-10000 1 WASHER (600-800L) 101/102/103 600/800

4 431-0300I 1 TANK 300L 101/102/103 300

4 431-0400I 1 TANK 400L 101/102/103 400

4 431-0600I 1 TANK 600L 101/102/103 600

4 431-0800I 1 TANK 800L 101/102/103 800

5 STAF-091-10002 1 TANK LID 101/102/103 300-800

6 STAF-091-10003 1 BASKET FILTER 101/102/103 300-800

7 STAF-091-10007 1 O RING FOR TANK LID 101/102/103 300-800

8 STGF-101-10002 1 1¼ BSP COMPLETE 101/102/103 300-800

9 STGF-101-10003 1 WASHER 101/102/103 300-800

9A STGF-101-10003 1 WASHER 101/102/103 300-800

10 STAF-091-10001 1 WASHER (300L-400L) 101/102 300/400

10A STAF-091-10001 1 WASHER 101/102/103 300-800

11 448-04 1 FRAME 03-04 101/102/103 300/400

11 448-06 1 FRAME 06-08 101/102/103 600/800

12 A2-70 7-11 SCREW NUT 101/102/103 300-800

13 STHC-111-10000 2 CAT 2 NUT 101/102/103 300-800

13 STHC-111-10001 2 SPRING WASHER 101/102/103 300-800

13 STHC-111-10002 2 CAT 2 PIN 101/102/103 300-800

13 STHC-111-10003 2 COTTER ASSY 101/102/103 300-800

14 STEP-131-10000 1 PTO SHAFT 101/102/103 300-800

15 186-25A(1) 0.61MTR SUCTION HOSE(91D270MM-OD310MM) 101/102/103 300-800

15A 186-25A(2) 7 INCH HOSE 101/102/103 600/800

16 STAF-091-10005 1 FLY NUT 101/102/103 300-800

17 STGF-101-10004 1 WASHER 101/102/103 300-800

18 STAF-091-10006 1 HOSETAIL 101/102/103 300-800

19 STCP-042-10028 4 SAFETY COVER NUT( BP60) 101/102/103 600/800

19 STCP-041-10039 4 SAFETY COVER NUT(MP20-30) 101/102 300/400

20 STCP-041-10085 1 SAFETY COVER MP30 101/102 300/400

20 STCP-042-16500 1 SAFETY COVER BP60 101/102/103 600/800

21 STCP-041-10000 1 COMET PUMP MP 30 WT COVER 101,102 300/400

21 STCP-042-10000 1 COMET PUMP BP 60 WT COVER 101,102,103 600/800

22 STCP-041-10016 1 1 INCH 3/8 CARDAN KIT 101,102 300/400

23 HP 719795(1) 2 MTR BLACK HOSE (ID160MM-OD190MM) 101/102/103 300-800

23A HP 719795(2) 7 INCH HOSE 101/102 300/400

24 STCP-043-10011 1 ELBOW REMOTE CONTROL 101/102/103 300-800

25 STCP-044 1 GCP 3V OUTLET CONTROL 20 BAR 101/102/103 600/800

25 STCP-043 1 SIRIUS 3V OUTLET CONTROL 101/102 300/400

26 STTF-121-10004 2 BLUE FITTING 1/2 8MM 101/102 300-800

27 HM 06 2 HOSE CLIP 102 300-800

28 STGF-101-10005 1 FILTER 101/102/103 300-800

29 STGF-101-10006 1 1'1/4 BSP BACK NUT 101/102/103 300-800

30 STGF-101-10008 1 REDUCING NIPPLE 101,102,103 300-800

10B STAF-091-10001 1 WASHER 101/102/103 300-800

31 STTK-020-10000 1 TANK 10LITER 101/102/103 300-800

32 STGF-101-10007 1 TAPS FOR HAND WASH 101/102/103 300-800

33 STGF-101-10009 1 FLY NUT 101,102 300/400

34 STGF-101-10010 1 WASHER 101,102 300/400

35 STGF-101-10011 1 HOSETAIL 101,102 300/400

36 STCP-044-10066 1 NIPPLE 103 600/800

37 STCP-044-10067 1 T-JOINT 103 600/800

38 STCP-044-10068 2 COMPLETE TAP LEFT 103 600/800

20

SIRIUS 3V - Pump Control Unit (Use with 300 & 400 Litre model)

21

SIRIUS 3V - Pump Control Unit (Use with 300 & 400 Litre model)

22

SPARE PARTS LIST

NO PART NO. DESCRIPTION QTY MODEL NO PART NO. DESCRIPTION QTY MODEL

1

STCP-044-10019 Plug 1 40Bar 38 STCP-041-10050 Deliv ery Hook 1

STCP-043-10013 Plug 1 30Bar 39 STCP-043-10039 Deliv ery Hose Tail 1

STCP-043-10014 Plug 1 15Bar 40 STCP-043-10040 Deliv ery Hose Tail Kit 1

2 STCP-043-10015 Adjustable Nut 1

3

STCP-043-10016 Special Washer 1Solo/Only OPTIONAL

40Bar NO PART NO. DESCRIPTION QTY MODEL

STCP-043-10054 Special Washer 1 Solo/Only 44 STCP-043-10041 Deliv ery Hook 1

15Bar 45 STCP-043-10051 Mounting Coupling 1

4 STCP-043-10017 Lev er 1 46 STCP-043-10043 O-Ring 2

5STCP-043-10018 Spring (Wire 03,2) 1

40Bar 47 STCP-041-10061 Elbow Quick Coupling 1

30Bar 48 STCP-043-10044 Locking Nut 1

STCP-043-10055 Spring (Wire 02,8) 1 15Bar49 STCP-043-10045

Helbow Remote1

6 STCP-043-10002 Special Washer 1Solo/Only Elbow Quick Coupling

40bBar

7 STCP-043-10003 Valv e Guide 1 OPTIONAL

8 STCP-043-10004 Viton® O-Ring 1 NO PART NO. DESCRIPTION QTY MODEL

9 STCP-043-10005 O-Ring 1 50 STCP-043-10041 Deliv ery Hook 1

10 STCP-043-10019 Regulation Valv e Body 1 51 STCP-043-10051 Mounting Coupling 1

11 STCP-043-10006 Viton® O-Ring 1 52 STCP-043-10043 O-Ring 2

12 STCP-043-10008 Pressure Valv e 1 53 STCP-043-10046 Straight Quick Coupling 1

13 STCP-043-10052 Valv e Seat 1 54 STCP-043-10044 Locking Nut 1

14 STCP-041-10005 O-Ring 155 STCP-043-10047

Straight Remote1

15 STCP-043-10020 Control Ass.bly Body 1 Control Kit

16 STCP-041-10015 O-Ring 2

17 STCP-043-10021 Right Tap 2 OPTIONAL

18 STCP-043-10022 Right Deliv ery Hose Tail 2 NO PART NO. DESCRIPTION QTY MODEL

19 STCP-043-10023 Gasket 2 60 STCP-043-10048 Hose Tail Fix ing Plate 1

20 STCP-043-10024 Ring Wing Nut 2 61 STCP-043-10049 Nut 4

21 STCP-043-10025 Right Complete Tap 2 62 STCP-043-10051 Mounting Coupling 1

22 STCP-043-10026 Wing Nut 1 63 STCP-043-10050 Screw 4

23

STCP-043-10027 Suction Elbow Tail 1

30Bar-40Bar 64 STCP-043-10041 Deliv ery Hook 1

P48- P48AP 65 STCP-041-10061 Elbow Quick Coupling 1

APS51 66 STCP-041-10015 O-Ring 2

STCP-043-10028 Suction Elbow Tail 1

15Bar - 30Bar 67 STCP-043-10044 Locking Nut 1

BP20/15 - BP40K68 STCP-043-10011

Elbow Remote Control1

MP20 - MP 30 Kit

24 STCP-043-10029 O-Ring 1

25 STCP-043-10030 Pin 1

26 STCP-043-10031 Hook 1 OPTIONAL

27 STCP-043-10024 Left Wing Nut 1 NO PART NO. DESCRIPTION QTY MODEL

28 STCP-043-10023 Gasket 1 70 STCP-043-10048 Hose Tail Fix ing Plate 1

29 STCP-043-10022 Left Deliv . Hose Tail 1 71 STCP-043-10049 Nut 4

30 STCP-043-10032 Left Tap 1 72 STCP-043-10051 Mounting Coupling 1

31 STCP-044-10068 Left Complete Tap 1 73 STCP-043-10050 Screw 4

32

STCP-043-10033 Pressure Gauge 1 40Bar 74 STCP-043-10041 Deliv ery Hook 1

STCP-043-10034 Pressure Gauge 1 30Bar 75 STCP-043-10046 Straight Quick Coupling 1

STCP-043-10035 Pressure Gauge 1 15Bar 76 STCP-041-10015 O-Ring 2

33 STCP-043-10036 'Y''Coupling 1 77 STCP-043-10044 Locking Nut 1

78 STCP-043-10053Straight Remote

1VERSION Control Kit

NO PART NO. DESCRIPTION QTY MODEL

35

STCP-043-10034 Pressure Gauge 130Bar

P48 - P48AP

STCP-043-10037 Pressure Gauge 130Bar

MP20 - MP30

STCP-043-10038 Pressure Gauge 1 15Bar

MP30 - Diaphragm Pumps (Use with 300 & 400 Litre model )

23

24

MP30 - Diaphragm Pumps (Use with 300 & 400 Litre model )

SPARE PARTS LIST


1 STCP-041-10020 Screw 4

2 STCP-041-10021 Pressure Accumulator 1 MP30

STCP-041-10090 Pressure Accumulator 1 MP20

3 STCP-041-10091 Diaphragm 1

4 STCP-041-10001 Diaphragm Support Cap 1

5 STCP-041-10022 Pump Crankcase 1

6 STCP-041-10023 Nut 4

7 STCP-041-10002 Volum.Comp.Diaphragm 2

8 STCP-041-10003 Volumetric Compensator 2

9 STCP-041-10024 Flat Gasket 2

10 STCP-041-10025 Air Valv e 1

11 STCP-041-10027 Gasket 2

12 STCP-041-10028 Roller Bearing 1

13 STCP-041-10004 Connecting Rod Washer 1

14 STCP-041-10029 Connecting Rod Ring 2

15 STCP-041-10030 Eccentric 1 MP30

STCP-041-10086 Eccentric 1 MP20



18 STCP-041-10033 Ball Bearing 1

19 STCP-041-10034 Oil Seal 1

20 STCP-041-10035 Key 1

21 STCP-041-10036 6 Holes Shaft 1

22 STCP-041-10037 O-Ring 1

23 STCP-041-10038 Support Cov er 1

24 STCP-041-10039 Screw 4

25 STCP-041-10040 O-Ring 2

26 STCP-041-10005 O-Ring 2

27 STCP-041-10087 Connecting Rod Assembly 1

28 STCP-041-10041 Piston 2 MP30

STCP-041-10042 Piston 2 MP20

29 STCP-041-10043 Piston Sleev e 2 MP30

STCP-041-10044 Piston Sleev e 2 MP20


STCP-041-10046 Diaphragm 2


31 STCP-041-10007 Disc 2

32 STCP-041-10008 Diaphragm Holder Screw 2

33 STCP-041-10048 Gudgeon Pin 2 MP30

STCP-041-10088 Gudgeon Pin 2 MP20

34 STCP-041-10049 Inner Seeger 4

35 STCP-041-10050 Deliv ery Hook 1

36 STCP-041-10009 Screw 2

37 STCP-041-10010 U-Bolt 2

38 STCP-041-10011 Plug 2

39 STCP-041-10051 O-Ring 2

40 STCP-041-10052 Suct./Deliv . Valv e Cage 4

41 STCP-041-10012 Spring (w ire 06,6) 4

42 STCP-041-10053 Suction/Deliv ery Valv e 4

43 STCP-041-10054 Suct./Deliv . Valv e Seat 4

44 STCP-041-10051 O-Ring 4

45 STCP-041-10013 Suct./Deliv .Valv e Ass.y kit 4

46 STCP-041-10055 Pump Manifold 2

47 STCP-041-10056 Washer 4

48

49

50

51

52

53

54

STCP-041-10092

STCP-041-10058

STCP-041-10059

STCP-041-10060

STCP-041-10014

STCP-041-10061

STCP-041-10015

Screw

Pump Mounting Bracket

Wing Nut

Sraight Hose By -pass Tail

O-Ring

Elbow Quick Coupling

O-Ring

8

2

1

1

1

1

2

NO MODEL

55

56

57

58

PART NO.

STCP-041-10062

STCP-041-10063

STCP-041-10064

STCP-041-10016

DESCRIPTION

Shaft

Screw

Screw

Cardan Kit

QTY

1

3

3

1

OPTIONAL


60 STCP-041-10065 Key 1

61 STCP-041-10066 Shaft 1

62 STCP-041-10063 Screw 3

63 STCP-041-10064 Screw 3

64 STCP-041-10067 Cy lindric Cardan Kit 1

OPTIONAL

NO PART NO. DESCRIPTION QTY MODE

66

STCP-041-10068 Pulley 1



67 STCP-041-10071 Screw 3

68

STCP-041-10017 Pulley Kit 1



OPTIONAL


70 STCP-041-10073 Safety Valv e 1

71 STCP-041-10074 Safety Valv e Coupling 1

72 STCP-041-10015 O-Ring 2

73 STCP-041-10075 Safety Valv e Kit 1

OPTIONAL


81 STCP-041-10076 Spring (w ire O2,5)+Hook 1

82 STCP-041-10077 TorqueArm-QuickCoupling 1

83 STCP-041-10078 Hook 2

84 STCP-041-10079 Chain 2

85 STCP-041-10080 Hook 2

86 STCP-041-10064 Ex agonal Screw 3

87 STCP-041-10089 Hex agonal Screw 4

88 STCP-041-10082 Quick Coupling 1

89 STCP-041-10083 TorqueArm-QuickCoup.Kit 1

MAINTENANCE KIT


101 STCP-041-10019 Ordinary Maintenance Kit 1

25

GCP3V - Pump Control Unit (Use with 600 & 800 Litre model)


26

SPARE PARTS LIST

NO PART NO.

PART NO.

DESCRIPTION QTY MODEL


MODEL

1 STCP-041-10060 Straight Hose By -pass Tail 1

60 STCP-043-10048 Hose Tail Fix ing Plate 1

2 STCP-041-10059 Wing Nut 1

61 STCP-043-10049 Nut 4

3 STCP-041-10014 O - Ring 1

62STCP-043-10051 Mounting Coupling 1

4 STCP-044-10004 Nipple 1

STCP-044-10057 Mounting Coupling 1

5 STCP-044-10005 O-Ring 1

63 STCP-043-10050 Screw 4

6

STCP-044-10054 Pressure Valv e Seat 1 40 Bar


STCP-044-10006 Pressure Valv e Seat 1

30 Bar

65STCP-041-10061 Elbow Quick Coupling 1

20 Bar

STCP-042-10021 Elbow Quick Coupling 1

15 Bar

66 STCP-041-10015 O-Ring 2

7 STCP-044-10053 Screw 1

67 STCP-043-10044 Locking Nut 1

8 STCP-044-10055 pressure Valv e 1

68STCP-043-10011 Elbow Quick Coupling 1

9 STCP-044-10008 Regulat.Valv e Diaphragm 1

STCP-044-10058 Elbow Quick Coupling 1

10 STCP-044-10009 Guide 1

11 STCP-044-10010 Regulat.Valv e Body 1

PTIOO NAL

12 STCP-043-10030 Pin 1


13 STCP-044-10011 O-Ring 1


14 STCP-044-10012 Plate 1

71 STCP-043-10049 Nut 4

15 STCP-043-10049 Nut 4

72STCP-043-10051 Mounting Coupling 1

16 STCP-044-10065 Spring (w ire 03,7) 1

STCP-044-10057 Mounting Coupling 1

17

STCP-044-10013 Spacer 1Solo/Only

73 STCP-043-10050 Screw 4

40 Bar


STCP-043-10002 Spacer 1Solo/Only

75STCP-043-10046 Straight Quick Coupling 1

20 Bar

STCP-044-10059 Straight Quick Coupling 1

18 STCP-044-10014 Lev er 1

76 STCP-041-10015 O-Ring 2

19

STCP-044-10015 Adjustable Nut 140 Bar


30 Bar

78STCP-043-10053 Straight Remote Control Kit 1

STCP-044-10016 Adjustable Nut 120 Bar

STCP 044 10060 Straight Remote Control Kit 1

15 Bar

20 STCP-044-10001 Spring (w ire 01,2) 1

21 STCP-044-10018 Screw 1

22 STCP-044-10019 Plug 1 40 Bar

STCP-043-10013 Plug 1 30 Bar

STCP-044-10020 Plug 1 20 Bar

STCP-043-10014 Plug 1 15 Bar

23 STCP-044-10021 Pressure Gauge 1 40 Bar

STCP-044-10022 Pressure Gauge 1 30 Bar



24 STCP-044-10003 M/F Reduction 1

25 STCP-041-10015 O-Ring 2

26 STCP-043-10024 Wing Nut 1

27 STCP-043-10022 Deliv ery Hose Tail 1

28 STCP-043-10023 Gasket 1

29 STCP-043-10032 Left Tao 1

30 STCP-044-10068 Complete Left Tap 1

31 STCP-043-10024 Wing Nut 2


33 STCP-043-10023 Gasket 2

34 STCP-043-10021 Right Tap 2

35 STCP-043-10025 Complete Right Tap 2

36

STCP-044-10027 Control Assembly Body 1 40 Bar

STCP-044-10028 Control Assembly Body 1

30 Bar

20 Bar

15 Bar

40 STCP-044-10029 Elbow Coupling 1

41 STCP-044-10030 Elbow 2

OPTIONAL

OPTIONAL

NO DESCRIPTION QTY

4

4

3

9

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

4

3

4

2

L

Self Locking Devices

ocking Nut 1

2

4

5

4

0

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

5

3

0

3

S

Nipple

crew 4

1

4

51

5 S

S

T

T

C

C

P

P

-

-

0

0

4

4

4

4

-

-

1

1

0

0

0

0

3

3

1

4

M

Straight Remote Kit

ounting Coupling 1

1

4

52

6 S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

4

5

1

6

D

Elbow-60

eliv ery Hook 1

1

4

53

7 S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

4

3

9

6

Nut

Nut

4

1

4

54

8 S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

4

3

8

7 Elbow Remote Kit

Hose Tail Fix ing Plate 1

1

OPTIONAL




81 STCP-043-10040 Deliv ery Hose Tail Kit 1

OPTIONAL



84 STCP-043-10050 Screw 4

85 STCP-044-10031 Mounting Coupling 1


87 STCP-043-10049 Nut 4


89 STCP-044-10061 Remote Kit 1

90 STCP-044-10033 Nipple 1

91 STCP-044-10062 Straight Remote Kit 1

92 STCP-044-10056 Elbow - 60 1

93 STCP-044-10036 Nut 1

94 STCP-043-10010 Elbow remote Kit 1

OPTIONAL



97 STCP-043-10050 Screw 4

98 STCP-044-10063 Mounting Coupling 1


100 STCP-043-10049 Nut 4


102 STCP-044-10039 Elbow - 60 1

103 STCP-044-10036 Nut 1

104 STCP-044-10064 Elbow Remote Kit 2

OPTIONAL


1

1

1

1

0

4

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

3

-

-

1

1

0

0

0

0

4

4

8

1

Hose Tail Fix ing Plate 1

1

1

1

1

1

1

5

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

4

4

9

0

Nut 4

1

1

1

1

1

2

6

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

3

-

-

1

1

0

0

0

0

5

4

1

4

Mounting Coupling 1

1

1

1

1

1

3

7

S

S

T

T

C

C

P

P

-

-

0

0

4

4

3

4

-

-

1

1

0

0

0

0

5

4

0

1

Screw 4

1


SPARE PARTS LIST

27

Delivery Hook

Elbow Coupling

Elbow Remote Kit

Locking Nut

BP 60 - Diaphragm Pumps (Use with 600 & 800 Litre model)

28

29

BP 60 - Diaphragm Pumps (Use with 600 & 800 Litre model)

SPARE PARTS LIST

NO PART NO. DESCRIPTION Qty

1 STCP-042-10024 Pump Crankcase 1

2 STCP-042-10067 Volum.comp.Diaphragm 1



5 STCP-042-10003 Spacer 2

6 STCP-042-10004 Connecting rod ring 2


8 STCP-042-10025 Non-Throughshaft 1


10 STCP-042-10026 Oil Seal 1

11 STCP-042-10027 Flange 1

12 STCP-042-10028 Screw 2

13 STCP-042-10064 Oil Dipstick 1

14 STCP-042-10008 O-Ring 1

15 STCP-042-10029 Connecting Rod Assembley 1

16 STCP-042-10030 Piston 2

17 STCP-042-10031 Piston Sleev e 2

18


S

S

T

T

C

C

P

P

-

-

0

0

4

4

2

2

-

-

1

1

0

0

0

0

6

6

5

6

D

D

i

i

a

a

p

p

h

h

r

r

a

a

g

g

m

m

2

2

19 STCP-042-10010 Disc 2

20 STCP-042-10011 Diaphragm Holder Screw 2

21 STCP-042-10032 Gudgeon Pin 2

22 STCP-042-10033 Inner Seeger 4

23 STCP-042-10034 Screw 4

24 STCP-042-10035 Washer 4

25 STCP-042-10012 Pressure Accumulator 1


27 STCP-042-10014 Diaphragm Support Cap 1

28 STCP-042-10036 Pressure Accumulatore 1

29 STCP-041-10023 Nut 4

30 STCP-041-10025 Air Valv e 1

31 STCP-041-10027 Gasket 2

32 STCP-042-10037 Pressure Accumulator Kit 1

33 STCP-042-10038 Suct./Deliv ery Valv e Cage 4

34 STCP-042-10039 Spring 4

35 STCP-042-10040 Suction/Deliv ery Valv e 4

36 STCP-042-10041 Suct./Deliv ery Valv e Seat 4

37 STCP-042-10042 O-Ring 4

38 STCP-042-10015 Suct./Del.Valv e Ass.y Kit 4

39 STCP-042-10043 Pump Manifold 2

40 STCP-042-10035 Washer 4

41 STCP-042-10044 Screw 8

42 STCP-042-10045 Elbow Suction Coupling 2

43 STCP-042-10016 Screw 2

44 STCP-042-10017 U-Bolt 2

45 STCP-042-10046 Hose Clamp 1


47 STCP-042-10047 Suction Hose 1

48 STCP-042-10019 O-Ring 3

56 STCP-041-10078 Hook 2

57 STCP-041-10079 Chain 2

58 STCP-041-10080 Hook 2

59 STCP-042-10052 TorqueArmforQuickCoup. 1

60 STCP-042-10053 Screw 2

61 STCP-041-10076 Spring(w ire02,5)+hook 1

62 STCP-042-10054 Special Bolt 1

63 STCP-042-10055 Collar 1

64 STCP-042-10056 Quick Coupling 1

65 STCP-042-10057 Washer 1

66 STCP-042-10058 Hex agonal Screw 1

67 STCP-042-10059 TorqueArmforQuickCoup.Kit 1

VERSION


75 STCP-042-10060 NON-Throughshaft 1


77 STCP-041-10065 key 1

78 STCP-042-10062 Oil Seal 1

OPTIONAL


80 STCP-042-10063 Safety Valv e 1

81 STCP-041-10074 Safety Valv e Coupling 1

82 STCP-041-10015 O-Ring 2

83 STCP-042-10022 Safety Valv e Kit 1

MAINTENANCE KIT


101 STCP-042-10023 Ordinary Manitenance Kit 1

49 STCP-042-10048 Wing Nut 1

50 STCP-042-166 Suction Hose Tail 1

51 STCP-042-10050 Pump Mounting Bracket 2


53 STCP-042-10051 Compression Ring 2

54 STCP-042-10021 Elbow Quick Coupling 1

55 STCP-041-10015 O-Ring 2


ST 101 - Tractor Sprayer (Assembly 300 - 400 Litre model)

30

11

3

17

29

11

11

1

2

11

11

18

20

19

3

21

27

3pcs.

27

2pcs.

S3

3pcs.

15

27

4pcs.

28

1pc.

28

1pc.

25

1pc.

26

1pc.

16

15

109

29

713

8

512

64

4

24

33

22

14

28

1pc.

29

29

CODE PART NO. QTY DESCRIPTION

BEARING 8105-AN3-2 1 SET BEARING 8105-AN3-2

BEARING 8105-AN3-2 1 SET BEARING 8105-AN3-2

ST 10112 4 SMALL SPRING

STTF-121-10000

STTF-121-10001

STTF-121-10002

FRD110/0.80/3

2 UNION Y HOSE CONNECTOR

17

18

19

20

21

3 MALE STRAIGHT CONNECTOR

2 MALE STRAIGHT CONNECTOR

5 ENVIROGUARD YELLOW 110

STTK-011-10023 7 NOZZLE WASHER

STTK-020-10003 7 SMV NOZZLE CAP 3/8

STGV-221-10002 7 CF VALVE YELLOW 1 BAR

CR001 1 CRADLE SHAFT

CR002 1 MACHINING BUSH

STTF-121-10003 2 MALE ELBOW CONNECTOR 8 MM 3/8

D/0.46/1 2 DEFLECTOR YELLOW

ST 10105 1 BIG SPRING

Y-100 (3) 5 METER YELLOW HOSE

1

2

3

11

14

22

27

13

10

7

8

9

4

12

5

6

23

28

26

25

24

15

16 ST1R-081-10001 1 FRONT FRAME

ST1R-081-10002 1 CURVE AUTOMATIC ARM

ST1R-081-10003 1 MIDDLE ARM

ST1R-081-10004

ST1R-081-10009

1

1

MAIN ARM

PLATE

ST1R-081-10005

ST1R-081-10010

1

1

1

1

CURVE ARM ROD

BOLT AND NUT

ST1R-081-10006

ST1R-081-10011

MAIN ARM ROD

NUT

ST1R-081-10007

ST1R-081-10012

1

12

2 NOZZLE BACK BOOM 1M

BOLT AND NUT

ST1R-081-10008

ST1R-081-10013

7

1

CF VALVE BUSH

BOLT AND NUT


SPARE PARTS LIST

31


CODE PART NO. QTY DESCRIPTION

ST1R-081-10019 1 HOSE REEL STAND

ST1R-081-10020 2 HOSE REEL

YH-100 (1) 2 X 50 METERS YELLOW HOSE

J0002

STIC-032-10000

STIC-032-10001

STIC-032-10002

2 UNIVERSAL COUPLING

2 UNIT BRASS TVA COMPLETE

2 UNIT BRASS LANCE

2 BRASS ELBOW

STIC-032-10003 2 NOZZLE RING NUT

STIC-032-10004 2 WASHER

FRD110/1.20/3 2 NOZZLE

YH-100 (2) 2 X 2.8 METERS YELLOW HOSE

1

2

3

11

10

7

8

9

4

5

6

1

2

4

3

11

6

5

7

9

8

10

SPARE PARTS LIST

4 HOSE REEL ASSEMBLY

32


33

1

10

7

24

14

11

6

6

5

8

13

12

3

9

15

13 STAF-094-10025 GASKET 2 PCS

14 STAN-161-10002 100-MESH GREEN FILTER 2 PCS

15 STAF-094-10024 DRY CPLG CAP 2 PCS

SPARE PARTS LIST


1

2

3

4

56

7

8

9

10

11

12

34

YOUR KEY TO SMART TECHNOLOGY

RB Spray Tech Sdn Bhd (627487-P)

Head Office

No. 44, Lorong Sanggul 1E, Bandar Puteri Klang, 41200 Klang, Selangor Darul Ehsan, Malaysia.Tel: 603-5162 5746, 51625745 Fax: 603-51615741 E-mail: [email protected]; [email protected]

www.rbspraytech.com

Linkage Manual 1c - RB Spraytech Manual-st103.pdf · 2016. 6. 27. · Operator’s Manual Linkage...

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Transcript of Linkage Manual 1c - RB Spraytech Manual-st103.pdf · 2016. 6. 27. · Operator’s Manual Linkage...