Line Scan Industrial Camera - HuaRay Techen.huaraytech.com/uploads/soft/190820/2_1633425861.pdf ·...
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Line Scan Industrial Camera Quick Start Guide V1.0.0
Transcript of Line Scan Industrial Camera - HuaRay Techen.huaraytech.com/uploads/soft/190820/2_1633425861.pdf ·...
Line Scan Industrial Camera
Quick Start Guide
V1.0.0
I
Preface
Overview
This document briefly describes GigE line scan industrial camera, including product
introduction, networking, basic parameter and quick operation of application software.
Symbol Definition
The following symbols may appear in the document. Please refer to the table below for the
respective definition.
Symbol Note
It indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
It indicates a moderate or low level of potential danger which, if not
avoided, could result in minor or moderate injury.
It indicates a potential risk that, if ignored, could result in damage
to device, loss of data, degraded performance, or unpredictable
results.
It means electrostatic-sensitive device.
It means high-voltage danger.
It means intensive laser radiation.
It means that it can help you to solve some problems or save your
time.
It means the additional information, which is to emphasis or
supplement.
II
Important Safeguards and Warnings
The following description is the correct application method of the device. Please read the
manual carefully before use, in order to prevent danger and property loss. Strictly conform to
the manual during application and keep it properly after reading.
Operating Requirement
Please don’t place and install the device in an area exposed to direct sunlight or near heat
generating device.
Please don’t install the device in a humid, dusty or fuliginous area.
Please install it horizontally or stably, and prevent it from falling.
Please don’t drip or splash liquids onto the device; don’t put on the device anything filled
with liquids, in order to prevent liquids from flowing into the device.
Please install the device at well-ventilated places; don’t block its ventilation opening.
Use the device only within rated input and output range.
Please don’t dismantle the device arbitrarily.
Please transport, use and store the device within allowed humidity and temperature range.
Power Requirement
Please make sure to use batteries according to requirements; otherwise, it may result in
fire, explosion or burning risks of batteries!
To replace batteries, only the same type of batteries can be used!
The product shall use electric cables (power cables) recommended by this area, which
shall be used within its rated specification!
Please make sure to use standard power adapter supplied with the device, or the user
shall undertake resulting personal injuries or device damages.
Please use power supply that meets SELV (safety extra low voltage) requirements, and
supply power with rated voltage that conforms to Limited Power Source in IEC60950-1. For
specific power supply requirements, please refer to device labels.
Products with category I structure shall be connected to grid power output socket, which is
equipped with protective grounding.
Appliance coupler is a disconnecting device. During normal use, please keep an angle that
facilitates operation.
III
Table of Contents
Preface ........................................................................................................................................................ I
Important Safeguards and Warnings ..................................................................................................... II
Table of Contents .................................................................................................................................... III
1 Product Overview ............................................................................................................................... 1
1.1 Product Introduction ...................................................................................................................... 1
1.2 Product Features........................................................................................................................... 1
1.3 Product Structure .......................................................................................................................... 1
1.3.1 Product Dimension ............................................................................................................. 1
1.4 Port Description ............................................................................................................................. 3
1.4.1 Power and I/O Port ............................................................................................................. 3
1.4.2 Network Port ....................................................................................................................... 4
1.5 Packing List ................................................................................................................................. 15
1.6 Indicator Description ................................................................................................................... 15
1.7 Spectral Curve............................................................................................................................. 16
1.8 Environmental Requirements ...................................................................................................... 17
2 Typical Networking ........................................................................................................................... 18
3 Quick Operation ................................................................................................................................ 19
4 FAQ ..................................................................................................................................................... 24
1
1 Product Overview
1.1 Product Introduction
GigE line scan industrial camera adopts high-performance sensor chip and realizes image data
transmission via GigE interface; it is compatible with any application development tool which
meets GigE Vision and GenICam standard. Max transmission rate which is 1 Gbps can satisfy
the requirement of transmission rate in most industrial applications. It can work in various harsh
environments stably with high reliability and cost performance.
1.2 Product Features
Easy installation and convenient operation,
Max transmission distance of GigE interface can be up to 100m.
256M on-board cache, which is used for data transmission or image retransmission under
burst mode.
Support software trigger/hardware trigger/free run mode.
Support gamma correction, black level correction and flat field correction (FFC), LUT and
other ISP functions.
Color camera supports interpolation algorithm, white balance algorithm, color conversion
matrix, chromaticity and saturation.
Support output of several image data formats, ROI, Binning and mirroring functions etc..
Compatible with GigE Vision protocol and GenICam standard.
Support DC 12V-24V wide voltage power supply.
Conform to CE and FCC certifications.
1.3 Product Structure
1.3.1 Product Dimension
Please refer to Figure 1-1 for product dimension. The unit is mm.
2
Front View
Rear View
3
Side View
Figure 1-1
1.4 Port Description
1.4.1 Power and I/O Port
Those without signal pin shall hang in the air. Prohibit connecting power or GND, in order not to
damage the camera.
Refer to Figure 1-2 for port description, and pin signal definition is shown in Table 1-1 and Table
1-2.
4
Figure 1-2
Pin Signal Description
1 Line1_in- RS422 Input-
2 Line1_in+ RS422 Input +/single-ended input
3 Line3_inout- RS422 Input and output-
4 Line3_inout+ RS422 Input and output +/single-ended input and output
5 Signal ground Signal ground
6 Line5_out- RS422 Output-
7 Line5_out+ RS422 Output +/single-ended output
8 Line2_in- RS422 Input-
9 Line2_in+ RS422 Input +/single-ended input
10 Line4_GPIO Single-ended input /output
11 Line6_out- RS422 Output -
12 Line6_out+ RS422 Output +/single-ended output
Table 1-1
Pin Signal Function
1 Power +12~+24VDC camera power supply
2
3 _ Not connected
4
5 GND DC power ground
6
Table 1-2
1.4.2 Network Port
RJ45 network port is 10M/100M/1000Mbps Ethernet transmission port. It is used for camera
control, data transmission and power supply (POE function).
CAT6 shielded twisted pair network cable shall be used to guarantee transmission quality,
5
prevent excessive retransmission and data packet loss.
1.4.3 Hardware Specification
Data Output Port Fast Ethernet (100Mbit/s) or Gigabit Ethernet (1000Mbit/s)
Synchronization Mode Hardware trigger, software trigger and free run.
Exposure Control Hardware trigger, camera API programming setting
Camera Power +6~+24VDC, <1% ripple, supply power with 6-core Hirose connector1;
Need at least 26AWG cable.
Input/ Output Port
2 RS422 inputs, configurable to single-ended input;
2 RS422 outputs, configurable to single-ended output;
1 RS422 input/output, configurable to single-ended input/output;
1 GPIO (configurable to input or output mode);
Weight About 230g
Lens Port M42 Mount
EMS Standard
Electrostatic discharge (GBT17626.2/IEC61000-4-2):
Metal case contacts 6kV.
Surge (IEC61000-4-5):
Network port 2kV common mode/1kV differential mode (10/700us)
Power port: 2kV common mode (1.2/50us)
EMC Standard Class A
1. Power supply shall conform to SELV and LPS specifications.
1.4.4 Electrical Specification
RS422 input:
Input Voltage Description
Vcm -25.0V~+25V Input common-mode voltage range
VID
+200mV Input differential voltage (A-B). It means logic 1 if it exceeds this value.
-200mV~+200mV Flip the input status here. Logic status is indefinite within this voltage
range.
-200mV Input differential voltage (A-B). It means logic 0 if it is below this value.
Important: regarding products leaving factory before November, 2016, their input common-mode
voltage range is -12V~+12V.
6
120Ω
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
Line1+
RS422 Input
To FPGA
12-core
Socket
GNDSIGNAL GND
Camera
Single-ended input:
Input Voltage Description
-60.0V~+60.0V Limiting voltage. The input shall not exceed this value; otherwise, the
device will be damaged.
+0~+24.0V Input safe working voltage range
3.3V TTL input 1.5V High → low, low → high conversion of determining level
5V TTL input 2.5V High → low, low → high conversion of determining level
12V 6V High → low, low → high conversion of determining level
24V 6V High → low, low → high conversion of determining level
120Ω
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1+
0~24V Input
To FPGA
12-core
Socket
GNDSIGNAL GND
Dangling
Camera
Wiring diagram of typical application of single-ended input:
Important: regarding products leaving factory before November, 2016, their limiting voltage is
-15V~+15V, safe working voltage range is 0~6V, single-ended input only supports 3.3V and 5V levels.
7
0V47
0Ω
+3.3V\+5V
4.7K
5V or 3.3VTTL CMOS logic
Connect TTL/CMOS Logic
0V
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-Core Socket
SIGNAL
GND
Dangling
Camera
Line1+
0V
47
0Ω
+3.3V\+5V
4.7K
5V or 3.3V
TTL CMOS logic
Connect TTL/CMOS Logic
0V
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-core Socket
SIGNAL
GND
Dangling
Camera
Line1+
Main
Circuit of
Sensor
Sensor (NPN Output)
DC5~24V
0V
1K
*
*Pullup resistance of this connection shall be 1K~10K. Select different resistances according to pullup power.
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-core Socket
SIGNAL
GND
Camera
Line1+
Dangling
8
Main
Circuit of
Sensor
Sensor(PNP Output)
0V
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-core Socket
SIGNAL
GND
Camera
Line1+
DC5~24V
DC5~24V
PLC(PNP Output or Source Type)
0V
COM(+)
Internal Circuit
OUT
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-core Socket
SIGNAL GND
Camera
Line1+
DC5~24V
PLC(PNP Output or Sink Type)
0V
COM(+)
Internal
Circuit
OUT
**Pullup resistance of this connection shall be 1K~10K.
Select different resistances according to pullup power.
1K
*
12
0Ω H
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line1-
To FPGA
12-core Socket
SIGNAL
GND
Camera
Line1+
9
RS422 output:
Output Voltage Description
Voc +3.0V Max. output common-mode voltage
VOD
+200mV Output differential voltage (Y-Z). It means logic 1 if it exceeds this value.
-200mV~+200mV Flip the output status here. Logic status is indefinite within this voltage
range.
-200mV Output differential voltage (Y-Z). It means logic 0 if it is below this value.
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line5+
RS422 Output
From
FPGA
12-core
Socket
GNDSIGNAL GND
Line5-
Camera
10
Single-ended output:
Voltage Description
-60.0V~+60.0V Limiting voltage. The user’s external pullup voltage shall not exceed
this value; otherwise, the device will be damaged.
<+3.3V Single-ended output may go wrong.
+3.3V~+24.0V Safe working range of the user’s external pullup voltage 2,3
2. Max. 150mA current can pass the output port. In case of exceeding this value, it may lead to
short circuit protection or even damage the device.
3. In case of 5V, 12V and 24V output, external pullup resistance is needed. Recommended value
range is 1k~10k; power range of pullup resistance shall not exceed the standard.
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line5+ 3.3V Single-
ended Output
From
FPGA
12-core
Socket
GNDSIGNAL GND
Dangling
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line5+
From
FPGA
12-core
Socket
GNDSIGNAL GND
Dangling
User’s
External
Power and
Pullup
Resistance
5V,12V,24V Single-
ended Output
Camera
Camera
Important: regarding products leaving factory before November, 2016, their limiting voltage is
-15V~+15V, safe range of external pullup voltage is +3.3V~+5V.
11
Wiring diagram of typical application of single-ended output:
Internal
Circuit
IN
COM
PLC (Optocoupler Input)
DC5~24V
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line4+
From FPGA
12-core Socket
GND SIGNAL
GND
Dangling
Camera
Line4-
1K*
*In this connection, pullup resistance shall meet current-limiting condition of input terminal, and ensure that camera terminal does not exceed 150mA current at most.
VCC
Internal
Circuit
1K
IN
Non-isolated Input (such as Motion Control Card)
0V
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line4+
From FPGA
12-core Socket
GND SIGNAL
GND
Dangling
Camera
Line4-
1K
*
DC5~24V
*In this connection, pullup resistance shall meet current-limiting condit ion of input terminal , and ensure that
camera terminal does not exceed 150mA current at most.
Indicator Buzzer
*In this connec t ion , pull up res is tance shall m eet current-limiting
condition of input terminal, and ensure that camera terminal does not
exceed 150mA current at most.
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line4+
From FPGA
12-core Socket
GND SIGNAL
GND
Dangling
Camera
Line4-
1K
*
DC5~24V
Important: the following typical applications take 5~24V output as an example. When input terminal
supports 3.3V TTL/CMOS level input, pullup resistance in the figures can be omitted; adopt direct
connection.
12
+Load Power
Inductive
Load
3.3V
GND
1
2
3
4
5
6
7
8
9
10
11
12
Line4+
From FPGA
12-core Socket
GND SIGNAL
GND
Dangling
Camera
Line4-+3.3V
Important: if camera output connects inductive load, such as intermediate relay, adopt built-in
freewheel diode model (or add freewheel diode externally, such as 1N4007). Otherwise, output port
may be damaged due to instantaneous over-voltage.
13
GPIO:
As input:
Voltage Description
+30.0VDC Limiting voltage. The input shall not exceed this value; otherwise, the
device will be damaged.
+0~+5.0VDC Safe working voltage range during input (during external pullup,
minimum voltage is 3.3VDC)
+0~+0.8VDC Logic 0
>+0.8~+2.0VDC Flip the input status here. Logic status is indefinite within this voltage
range.
>2.0VDC Logic 1
The user’s external circuit shall be able to inject max. 2mA current, while the voltage doesn’t exceed
+0.8VDC. During high-level input, injection current of the port doesn’t exceed 100uA.
FPGA Input
Camera
ISO_GND
+3.3 to +5VDirect Current
Input Buffer
270Ω
GND
GND
3.3V
47K
5.6K
10K
1N5819
PGB1010603
GND
BC847B
BC857B
12
11
10
9
8
7
6
5
4
3
2
1
12-core Socket
When using 5V TTL logic level input:
14
FPGA Input
Camera
Input Buffer
Switching Value Direct Input Circuit
GND
GND
3.3V
47K
5.6K
10K
1N5819
PGB1010603
GND
Logic GateBC847B
BC857B
12
11
10
9
8
7
6
5
4
3
2
1
12-core socket
15
As output:
Voltage Description
+30.0VDC Limiting voltage. The output shall not exceed this value; otherwise, the
device will be damaged.
+3.3~+24VDC Safe working voltage range during output
<3.3VDC I/O output may go wrong.
As output, max. 50mA current can be injected into IO port.
Camera
Pullup Resistance
Switching Value Direct Output
Circuit
GND
GND
3.3V
47K
5.6K
10K
1N5819
PGB1010603
GND
FPGA Output
ISO_GND
+3.3 to +5Vdirect current
Voltage Signal Output
BC847B
BC857B
12
11
10
9
8
7
6
5
4
3
2
1
12-Core Socket
1.5 Packing List
When opening the external packing box, please check whether there are obvious damages on
the device.
1.6 Indicator Description
For indicator description of industrial camera, please refer to Table 1-3.
Status Indicator Status Description
Normal
Red Fast flash red Device booting.
Blue Low-light blue IP has been allocated; application software API is not
connected to device.
16
Status Indicator Status Description
High-light blue Application software API is connected to device. Free
mode, no image transmission.
Fast flash blue Application software API is connected to device. Free
mode, image transmission.
Slow pulse blue Use trigger mode.
Red blue Alternate flashing red
and blue Firmware upgrading.
Abnormal Red Solid red
Device abnormity: such as no stream, firmware
upgrade failure and etc.
Slow pulse red Network disconnected.
Table 1-3
1.7 Spectral Curve
Figure 1-3 Line Scan Black and White Spectral Response Curve
17
Figure 1-4 Line Scan Color Spectral Response Curve
1.8 Environmental Requirements
GigE line scan industrial camera has the following environmental requirements:
Temperature and Humidity
Ambient temperature doesn’t exceed 50℃. Air-conditioning is preferred.
Case temperature during work: 0℃～60℃.
Ambient humidity during work: 20%～80% non-condensing.
Storage temperature: -30℃～+80℃.
Storage humidity: 20%～80% non-condensing.
The device is installed indoors stably; sufficient heat dissipation space is reserved around
the device.
Ensure certain air flow.
18
2 Typical Networking
The typical networking mode is point-to-point connection; it can be connected via network cable
directly and no other network medium is needed between PC and camera, as shown in Figure
2-1.
After connection, client installed in PC can detect online camera, add PC and camera to the
same network segment and operate the camera.
Figure 2-1
19
3 Quick Operation
Please ensure that MV View application program has been obtained and installed.
Step 1 Open the software.
Double click desktop shortcut to open application software. The software will
automatically detect all the online devices. The interface is shown in Figure 3-1.
Figure 3-1
Step 2 IP setting.
Select the device which needs to be connected, click , configure valid IP for the
detected device and make sure the device IP and local computer IP are in the same
network segment, as it is shown in Figure 3-2. Click to save settings after
completion.
20
Figure 3-2
Step 3 Device connection.
Click to connect the device. After it is successfully connected, click to
preview the image, as shown in Figure 3-3 and Figure 3-4.
Click to disconnect the device.
Figure 3-3
21
Figure 3-4
No. Parameter Description
1 Menu bar. Please refer to Table 3-2 for details.
2 Detect the list of all online devices, which are GigE, USB and CameraLink.
: Refresh. Click this icon to refresh online device information manually.
: Connectable status of the device.
: Not connectable status of the device. Before use, please configure device IP;
ensure that device IP and local computer IP are in the same network segment.
: Connected status of the device. MV Viewer can only connect and operate
one camera.
3 Display port info and device info of the selected device.
4 Setting info of present device, including video stream, image stream, display
stream, image position, gray and RGB value.
22
No. Parameter Description
5 Tool bar to adjust the image.
: Play key. According to need, click and select FreeRun, Single Frame
and Multi-frame modes in pull-down menu.
FreeRun, Single Frame and Multi-frame playing modes can be switched in
pull-down menu only when the image is paused.
: Stop key.
: Save the image.
: Zoom in key to zoom in the image.
: Zoom out key to zoom out the image.
: Display 100% image.
: Display video image according to window size.
When the image is zoomed in or out, click this icon to display video image
according to actual window size.
: Up and down mirror image.
: Left and right mirror image.
6 : Maximize window.
: Restore window size.
: Minimize window.
: Close application program.
7 : Unfold all combined parameter info.
: Combine all unfolded parameter info.
8 Parameter visibility.
According to need, click and select beginner, expert or guru roles in pull-down
menu. Every role corresponds with different parameter items.
9 Parameter items of this camera under different roles. Figure 3-4 is parameter item
under the role of guru.
10 Parameter explanation zone.
Click one parameter item (No. 9 in Figure 3-4) to display explanations about this
parameter.
Table 3-1
23
Menu Description
File
Open Execute “File> Open” command, pop up “Open” dialog box,
choose a file and click “Open”. The file will be opened.
If it is inconvenient to search amidst numerous files, click
“File Type” button in the right; choose one specific file
type (such as .mvcfg) in pull-down menu. Dialog box only
displays this type of files, so as to reduce search scope.
Corresponding operations can be done only when the image
is paused or stopped.
Open Recent “File> Open Recent” sub-menu includes 10 files used by the
user in MV Viewer recently. Click one file name to open it
directly.
Corresponding operations can be done only when the image
is paused or stopped.
Save Save revisions to current file.
Corresponding operations can be done only when the image
is paused or stopped.
Save as Use “File> Save as” command, in order to save current file
in another place with another name.
Corresponding operations can be done only when the image
is paused or stopped.
Event Event Monitor Include device parameter update, event message channel,
buffer stream and other event notices.
Image Save Images Save video streaming data as images.
Save Current Image Save the last frame of video streaming data as images.
Config
Communication
Control
Set connection overtime and detection interval.
Buffer Options Set buffer quantity of video streaming data.
Corresponding operations can be done only when the image
is paused or stopped.
Display Set to display data stream or not.
Display Chunk Data Set to display ChunkData info or not.
Restore Default
Preferences
Restore default preferences of menu bar.
Save GenICamXML Save XML file of the device.
Language Choose Chinese or English.
Help Context Help View context help of current software.
About View version info of current software.
Table 3-2
24
4 FAQ
1. Application program fails to discover the device.
Reason analysis:
The camera fails to boot up normally.
Network cable connection is abnormal.
The camera and client are not in the same LAN.
Solutions:
Reboot the camera, check if network connection is abnormal and indicator light is normal;
make the camera and client in the same LAN.
2. Application program can discover the camera but connection fails.
Reason analysis:
The camera fails to boot up normally.
The camera and client are not in the same network segment.
Another client has connected to the camera.
Solutions:
Reboot the camera, try to modify the IP to make the device and client in the same network
segment; or close the other clients and connect to the local client.
3. In the application program, the preview interface is all black.
Reason analysis:
Lens iris is turned off.
Camera runs abnormally.
Solutions:
Open lens iris, power off and reboot the camera device.
4. It fails to enable hardware trigger.
Reason analysis:
Hardware trigger connection is wrong.
Trigger mode fails to select hardware trigger.
Solutions:
Select correct trigger mode and make sure hardware connection is correct.
5. The image is reverse when the client software checks image.
Reason analysis:
25
The installation direction is wrong during device installation.
Solutions:
You can correct the image via “Property ﹥ ImageFormatControl ﹥ReverseX (Horizontal
Flip) or Reverse Y (Vertical Flip)” in the client software.
