Line Componenets

7/31/2019 Line Componenets

1/28

REFRIGERATION &

AIR CONDITIONING DIVISION

Collection of InstructionsInstructions for Danfoss

Refrigeration & Air conditioning Controls

MAKING MODERN LIVING POSSIBLE

Catalogue


2/28

Contents

Danfoss A/S (RC-CM), 09-2009

Line componentsHE ................. .................. .................. .................. .................. .................. ................... 511OUB ................ .................. .................. .................. .................. .................. ................ 512RD ................. .................. .................. .................. .................. .................. ................... 513FA 15, 20, 25 ............................... .................. .................. .................. ................... ... 514

FIA 15-300, FIA-SS 15-200 ................................ ................... .................. ............ 515BV1, BV2 ................. .................. .................. .................. ................... .................. ...... 520KDC ................ .................. .................. .................. ................... .................. ............... 523DAS ................. .................. .................. .................. ................... .................. ............... 526DMC/DCC Combined Filter Drier/Receiver ... .................. .................. ......... 527DMC/DCC - Cu-plated .................. ................... .................. .................. ............... 528DMT ................ .................. .................. ................... .................. .................. ............... 530DML/DCL ................ .................. .................. ................... .................. .................. ...... 531DCR ................. .................. .................. ................... .................. .................. ............... 533DML/DCL .................. .................. .................. ................... .................. .................. ... 535SG, SGR, SGI, SGRI, SGN, SGRN, SGH, SGRH ........................ .................. ...... 536


3/28

RI6KA202 Danoss A/S (RC-CMS), 03-2005

015R9711

015R9711

511

InstructionsHE

Fig. 1

Fig. 2

Max. working pressurePS/MWP Max. test pressure(one time)

HE 0.5, 1.0, 1.5, 4.0 28 bar (406 psi) 40 bar (580 psi)

HE 8.0 21.5 bar (312 psi) 28 bar (406 psi)

Temperature range60C - 120C

Silver o 55 + Easy ow ux


4/28

INSTRUCTIONS

OUB

040R9573

040R9573

Danoss A/S (RC-CMS), 02-2004 KI53A252 RI6JA102

R 22, R 32, R 134a, R 404A,R 502, et al.

PS/MWP = 28 bar/400 psig

ptest max. = 36.5 bar/525 psig

512


5/28

INSTRUCTION

Liquid distributorTpe RD

069R9501

069R9501

Danoss A/S (RC-CMS / MWA), 08-2004 RI1CA152

DK

GB

D

F

Alle rr skal havesamme lngde

All tubes must beo the same length

Alle Rohre mssen diegleiche Lnge haben.

Tous les tubes doiventtre de la mme longueur

DK

GB

Anbefalet loddemateriale: Silver-Flo 55 + Easy-ow Flux

Recommended soldering material: Silver-Flo 55 + Easy-ow Flux

D

F

Empfohlenes Ltmaterial: Silver-Flo 55 + Easy-ow Flux

Matriau de brasage recommand: Silver-Flo 55 + Easy-ow Flux

513


6/28

DanfossA/S(RC-CMS),02-2004

RI6CA352

Instructions

Instructions

006R9500

006R9500

FA15,20,25

Tilladeligt

drifttryk/Max.workingpressure/

Zulssiger

Betriebsberdruck/Pressiondeservice

max.:PB/MWP=28bar/400psig

755Nm

101Nm

FA15,

20

514

RI6CA352

DanfossA/S(RC-CMS),02-2004

755Nm

101Nm

Tilladeligtdrifttryk/Ma

x.workingpressure/

ZulssigerBetriebsber

druck/Pressiondeservicemax.:PB/MW

P=28bar/400psig

FA25


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Danoss A/S (AC-AKC / rz), 06-2008 DKRCI.PI.FN0.A4.52 / 520H0583

515

InstructionsFIA 15-300, FIA-SS 15-200

148R9509

148R9509

Bemrk:

Ved levering er lterhuset ikke udstyret medlterindsats eller tilbehr.

Note:At delivery the lter housing is not equipped withlter element or accessories

Hinweis:Das Filtergehuse ist bei Lieerung nicht mitFiltersieb oder Zubehr ausgestattet.

Remarque :le botier de ltre est livr sans lment ltrant etsans accessoires.

FilterposeStrmretning

Filter bagFlow direction

FiltersackDurchussrichtung

Manchon fltrantSens du dbit

Nm LB-odLB-eet

LB-tPieds-livres

DN 15-20 22 16

DN 25-32-40-50 44 32

DN 65 75 53

DN 80 44 32

DN 100 75 53

DN 125-150 183 135

DN 200-300 370 272

Installation

Fig. / Abb. 1 Fig. / Abb. 2

Fig. / Abb. 3 Fig. / Abb. 4

Vedligeholdelse / Maintenance / Wartung / Maintenance

D

FIA 15-300FIA-SS 15-200

FIA 15-200


8/28


516

ENGLISH

Installation

RerigerantsApplicable to all common rerigerants,including R717 and non-corrosive gases/liquids dependent on sealing materialcompatability.The lter is only recommended or usein closed circuits. For urther inormation

please contact Danoss.

Pressure and temperature range

60/+150C (76/+302F)

FIA 15-300:The lters are designed or a max. workingpressure o 40 bar (580 psi g)

FIA 15-65 (special), FIA-SS 15-65:The lters are designed or a max. workingpressure o 52 bar (754 psi g)

FIA 80-200 (special), FIA-SS 80-200:The lters are designed or a max. workingpressure o 50 bar (725 psi g)

FIA 15-300, FIA 15-200 (special), FIA-SS:The lters are designed or a max. workingpressure o 40 bar (580 psi g)

Installation

The lter must be installed with the topcover downwards, and the ow must be

directed towards the top cover as indicatedby the arrow on the lter housing (g. 1).The lter element must be inserted aterwelding.

The lter is designed to withstand a highinternal pressure. However, the pipingsystem should be designed to avoid liquidtraps and reduce the risk o hydraulicpressure caused by thermal expansion. Itmust be ensured that the lter is protectedrom pressure transients like liquidhammer in the system.

Recommended ow direction

The lter must be installed with the owtowards the top cover as indicated by thearrow on the side o the valve body (g.1). Flow in the opposite direction is notacceptable.

WeldingThe top cover should be removed beorewelding (g. 2) to prevent damage tothe gasket between the lter body andtop cover. Only materials and weldingmethods, compatible with the valvehousing material, must be welded to thevalve housing. The lter should be cleanedinternally to remove welding debris on

completion o welding and beore thevalve is reassembled.

Removing the top cover can be omittedprovided that:The temperature in the area between thevalve body and top cover during weldingdoes not exceed +150C/+302F. Thistemperature depends on the weldingmethod as well as on any cooling o thelter body during the welding itsel.

(Cooling can be ensured by, or example,wrapping a wet cloth around the lterbody.) Make sure that no dirt, welding

debris etc. get into the lter during thewelding procedure.The lter housing must be ree romstresses (external loads) ater installation.

Filters must not be mounted in systemswhere the outlet side o the lter is opento atmosphere. The outlet side o the ltermust always be connected to the systemor properly capped of, or example with awelded-on end plate.

AssemblRemove welding debris and any dirt rompipes and lter body beore assembly.

Check that the lter element has the rightsize beore it is inserted in the top coverAnd check that there is no damage on thegasket.

Place the lter element (pos. D) romunderneath. The element has a slight orcet into the housing, no gaskets or O-ringsare used.

I magnets have been chosen as accessory,these should be tted on the top coverbeore replacing the cover.

TighteningTighten the top cover with a torquewrench, to the values indicated in the table(g. 3).

I the drain valve has been chosen asaccessory, the drain plug should bereplaced by the drain valve.

Colours and identifcationThe FIA valves are painted with a red oxideprimer in the actory. Stainless steel valvesare not painted. Precise identication othe valve is made via the ID plate on thetop cover, as well as by the stamping onthe valve body. The external surace o thevalve housing must be prevented againstcorrosion with a suitable protective coatingater installation and assembly.

Protection o the ID plate when repaintingthe valve is recommended.FIA-SS lters are not painted and do notrequire any protective coating.

Maintenance

Mounting o accessor:Filter bag (fg. 4)A 50 lter bag (pos. E), especially or

commissioning o the plant, can replacethe normal lter element.

When mounting the lter bag, which isheld in place by a lter holder, the utmostcare must be taken to place the lter bagcorrectly in the lter as shown in g. 4.The ow must go into the lter bag cavityand out or else the bag will not unctionproperly.Above described unction will only be validdepending that the proper ow directiono the lter valve has been used.

Dismantling the valve (fg. 3)

Beore servicing the lter valves, isolate itrom the system and remove all rerigerantby evacuation to zero pressure. check orrerigerant pressure beore unscrewing andremoval o the top cover.The lter element should be removedwithout any use o tools

CleaningClean the lter element using anappropriate solvent by ushing andbrushing. The use o strong acids cannot berecommended. the lter element shouldbe wiped or blown dry beore inspection. Ithe element is damaged or the sediments

cannot be removed, the lter elementshould be replaced.

AssemblRemove any dirt rom the body beore thevalve is assembled.

Replacement o gasketIt is recommended to always change thegasket or the top cover (pos. C) and drainplug.

Check that the lter element is correctlyplaced beore remounting the top coverand bolts (pos. A).

Tightening (fg. 3)Tighten the top cover bolts (pos. A) witha torque wrench according to the table ing. 3

Use only original Danoss parts, includinggaskets or replacement. Materials onew parts are certied or the relevantrerigerant.

In cases o doubt, please contact Danoss.Danoss accepts no responsibility orerrors and omissions. Danoss IndustrialRerigeration reserves the right to makechanges to products and specicationswithout prior notice.

Note:At delivery the lter housingis not equipped with lterelement or accessories


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DKRCI.PI.FN0.A4.52 / 520H0583 Danoss A/S (AC-AKC / rz), 06-2008

517

Name and Address o Manuacturer within the European CommunitDanoss Industrial Rerigeration A/SStormosevej 10PO Box 60DK-8361 HasselagerDenmark

DeclarationWe hereby declare that below-mentioned equipment are classied or Fluid Group I (all rerigerants (toxic, non-toxic, ammableand non-ammable)), and that all are covered by Article 3, paragraph 3.

For urther details / restrictions see Installation InstructionDescription o Pressure Equipment

Rerigerant regulating valve, with straight or angled bonnet arrangementTpe FIA, FIA-SS

Nominal bore DN 25 mm. (1 in.)

Reerences to Technical Standards and Specications usedprEN 12284 DIN 3158AD-Merkbltter DIN 3840

DECLARATION OF CONFORMITyThe Pressure Equipment Directive 97/23/EC

Authorised Person or the Manuacturer within the European Communit

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 07/01/2003

148B9722 - rev. 1


10/28


518


Description o Pressure Equipment

Rerigerant lter valve, with straight or angled bonnet arrangementTpe FIA and FIA-SS

Conormit and Assessment Procedure Followed





148B9723 - rev. 2

Name and Address o the Notifed Bod which carried out the InspectionTV-Nord e.V.Grosse Bahnstrasse 3122525 Hamburg, Germany (0045)

Name and Address o the Notifed Bod monitoring the Manuacturers Qualit Assurance SstemTV-Nord e.V.Grosse Bahnstrasse 3122525 Hamburg, Germany

Reerences o Harmonised Standards usedEN 10028-3 EN 10213-3 EN 10222-4

Reerences o other Technical Standards and Specifcations usedprEN 12284 DIN 3158AD-Merkbltter 2000 DIN 3840

Category II III

Module D1 B1 + D

Certicate ID D1: 07 202 0511 Z 0111/1/HB1: 0124 P 0201/1/0

D: 07 202 0511 Z 0111/1/H

Nominal

bore

Standard

applications DN 32-80 mm (1 - 3 in.) DN 100-200 mm (4-8 in.)

Nominal bore FIA DN 32-200 mm (1 - 8 in.); FIA-SS DN 32-200 mm (1 - 8 in.)

Classied or Fluid Group I (all rerigerants (toxic, nontoxic, ammable and nonammable)).For urther details / restrictions - see Installation Instruction.

Temperature range FIAFIA-SS

60C/+150C (76F/+302F)60C/+150C (76F/+302F)

Maximum allowableworking pressure

Standard applicationsHigh pressure applications

40 bar (580 psi)52 bar (754 psi)


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DKRCI.PI.FN0.A4.52 / 520H0583 Danoss A/S (AC-AKC / rz), 06-2008

519



Rerigerant lter valve, with straight or angled bonnet arrangementTpe FIA






148B9732 - rev. 0

Name and Address o the Notifed Bod which carried out the InspectionTV-Nord e.V.

Grosse Bahnstrasse 3122525 Hamburg, Germany (0045)



Reerences o other Technical Standards and Specifcations usedprEN 12284 DIN 3158AD-Merkbltter DIN 3840

Category III IV

Module B1 + D B + D

Certicate IDB1:D: 07 202 0511 Z 0009/H-0001

B1:D: 07 202 0511 Z 0009/H-0001

Nominelbore

Standardapplication

DN250 mm. (10 in.) DN 300 mm. (12 in.)

Nominal bore DN250 - 300 mm. (10 - 12 in.)

Classied or Fluid Group I (all rerigerants (toxic, nontoxic, ammable and nonamable))For urther details / restrictions - see Installation Instruction

Temperature rangeMaximum allowableworking pressure

PS36 bar (522 psi) at 90C 60C (130F 76F)PS40 bar (580 psi) at 60C + 60C (76F +140F)PS36 bar (522 psi) at +60C + 80C (+140F +176F)PS32 bar (464 psi) at +80C +120C (+176F +248F)PS28 bar (406 psi) at +120C +150C (+248F +302F)


12/28520

Danoss A/S

INSTRUCTIONS

BV 1

BV 2

R 717 (NH3), HFC, HCFC, CFC

BV 1 BV 2 Coil

BV 1 & BV 2

Connections DN 10/DN15

Max. working pressure, PB = 28 bar (Pe)

Test pressure p' = 42 bar (Pe)

Medium temperature = 40C 105C

EVRST:

Min. opening dif. pressure = 0

Max. opening dif. pressure

with 12 W coil: 21 bar

with 10 W coil: 14 bar

RI.0X.Q2.02 07-2000


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RI.0X.Q2.02 Danoss A/S, 07 - 2000 AC-RCM

BV 1

BV 2

No. Part Material DIN

1 Ass. Armature Stainless steel X2CrNi 19-112 Gasket Aluminium3 Screw M6x20 Stainless steel RS A2-70 912

W 1-4301

4 Cover Stainless steel EN 10204W 1-4308

5 Ass. Diaghphram/ Stainless steel/

armature teon tissue

6 Washer Stainless steel X5CrNi18-10W 1-4301

7 Valve seat Stainless steel 18/8 Free cutting st.W 1-4305

8 Spindle manual Stainless steel 18/8 Free cutting st.W 1-4305

9 O-ring Chloropren Chloropren

10 Valve Block Stainless steel SANMAC 304/304LEN10088-3W 1-4307

11 Cap Stainless steel 18/8 Free cutting st.W 1-4305

12 O-ring Chloropren Chloropren

13 Rubber gasket Chloropren Chloropren

14 Crinkled spring Spring steel Spring steelwasher

15 Cap Plastics Plastics

16 Strainer insert Stainless steel Stainless steelFA-15 tissue tissue

17 Rerig. Gasket Klingersil C4430 C4430

18 Strainer housing Stainless steel 18/8 Free cutting St.W 1-4305

EN 10088

19 Gasket Aluminium 30,255

20 Orice Stainless steel X10CrNiS 18-9W 1-4305

21 Rerig. Gasket Klingersil C4430 C4430

22 Shat sealing Stainless steel EN 10088W 1-4305

23 Spindle Stainless steel X10CrNiS 18-9W 1-4305

24 Sealing nut Stainless steel W 1-4305

25 Sealing ring Stainless steel

26 Teon gasket Teon Teon

27 Cap 6F Stainless steel 18/8 Free cutting st.W 1-4305

28 Sealing ring Stainless steel 18/8 Free cutting st.W 1-4305

29 Glass Glass Glass

30 O-ring Chloropren Chloropren31 Washer Stainless steel

Part list is reerring to drawings both at the previous and this page

521


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AC-RCM RI.0X.Q2.02 Danoss A/S, 07 - 2000

Rerigerants:Applicable to all common non-amable rerigerants, including R717 and non corrosive gasses/liquids dependent on sealing mate-rial compability.

Installation:The valve must be installed in ow direction (arrow).It is recommended to disassemble the valve beore welding and/orto use a wet cloth wrapped around the valve body to prevent heatgeneration rom welding to damage the internal parts o the valve.

Service:At servicing and maintenance o the complete valve, it is re-commended to change the orice, manual spindle, diaphragm andarmature in the solenoid valve part as well as the orice and spindleassembly in the regulating unit.Spare part set containing these components can be ound in thespare parts manual.

Capacit

Type kv value Connections

m3/h

BV 1 1.52*) DN 10

BV 1 DN 15

BV 2 0.36*) DN 10

BV 2 0.77*) DN 15

*) Fully open valves

Capacitk

v-curves or BV 2

The curves are based on subcooled liquid ahead o valve (no

fashgas)

Number o spindle

rotations rom

closed valve

522


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Danoss A/S (RC-CMS/MWA), 06-2005 DKRCI.PI.FQ0.A1.02 / 520H0589

148R9532

148R9532

Instructions

523

KDC 65 - 200 (2 - 8 in.)

1

4

Nm LB-eet

DN 65 75 53

DN 80 44 32

DN 100 75 53

DN 125-150 183 135

DN 200 370 272

3

2

5

32

31

30

15

M8

15


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DKRCI.PI.FQ0.A1.02 / 520H0589 Danoss A/S (RC-CMS/MWA), 06-2005

524

Installation

RerigerantsApplicable to all common non-ammablererigerants, including R717 and non-corrosive gases/liquids dependent onsealing material compatibility. Flammablehydrocarbons are not recommended.The valve is only recommended or usein closed circuits. For urther inormation

please contact Danoss.

Temperature rangeKDC: 50/+150C (58/+302F).

Pressure rangeThe valves are designed or a max. workingpressure o 40 bar g (580 psi g).

Installation (Fig. 1)The valve must be installed with thespindle vertically upwards (g. 1).

The valve is designed to withstand a highinternal pressure. However, the piping

system should be designed to avoid liquidtraps and reduce the risk o hydraulicpressure caused by thermal expansion. Itmust be ensured that the valve is protectedrom pressure transients like liquidhammer in the system.

Flow direction (Fig. 3)Important: The ow direction must be romthe cone side towards the branch.

Welding (Fig. 4)Remove the actuator beore welding toprevent damage to the gasket betweenthe valve body and bonnet, as wellas the teon gasket in the valve seat.Only materials and welding methods,compatible with the valve housingmaterial, must be welded to the valvehousing. The valve should be cleanedinternally to remove welding debris oncompletion o welding and beore thevalve is reassembled.

Avoid welding debris and dirt in thethreads o the housing and the bonnet.

The valve housing must be ree romstresses (external loads) ater installation.

KDC valves must not be mounted insystems where the outlet side o the valveis open to atmosphere. The outlet side othe valve must always be connected to thesystem or properly capped of, or examplewith a welded-on end plate.

Assembl (Fig. 5)Remove welding debris and any dirt rompipes and valve body beore assembly.Remove disassembly bolt (pos. 32) atermounting the bonnet and the bonnetbolts have been tightened. The purpose othe bolt is to secure insert rom alling out

during disassembly and avoid damage othe Teon seat when bonnet is mounted.

Note! Always pull the valve seat back inopen position beore assembling the valve.

Use DN10 steel pipe or a pilot line. It couldbe either connected directly to the valveusing NPT thread or using adapter orcutting ring.

Tightening (Fig. 5)Tighten the bonnet with a torque wrench,to the values indicated in the table (g. 5).

Colours and identifcationThe KDC valves are painted with a redoxide primer in the actory. Precise

identication o the valve is made via theID ring at the top o the bonnet, as wellas by the stamping on the valve body.The external surace o the valve housingmust be prevented against corrosionwith a suitable protective coating aterinstallation and assembly. Protection othe ID ring when repainting the valve isrecommended.

Maintenance

Dismantling the valve (Fig. 4 and fg. 5)Do not remove the bonnet while the valveis still under pressure.

Evacuate the pipe system in which thevalve is installed. Remember to evacuatererigerant rom both sides o the valve(inlet and outlet). Use service port (pos. 15)on the valve to evacuate rerigerant romabove the cone.

Mount the dismantling bolt (pos. 32),the hexagon ange nut (pos. 31) and thenylon ring (pos. 30) as shown on g. 5, andtighten the nut (pos. 31) a ew rounds inorder to redraw the valve cone rom theseat. Remove the bolts. Remove the valvetop (actuator).

- Check that the O-ring has not beendamaged.

- Check that the Teon seat is ree oscratches and impact marks.

Assembl (Fig. 5)Remove welding debris and any dirt rompipes and valve body beore assembly.Mount the hexagon screw (pos. 32), thehexagon ange nut (pos. 31) and thenylon ring (pos. 30) as shown on g. 5,and tighten the nut (pos. 31) a ew roundsin order to redraw the valve cone romthe seat. Remove disassembly bolt atermounting the bonnet and the bonnetbolts have been tightened. The purpose othe bolt is to secure insert rom alling outduring disassembly and avoid damage othe Teon seat when bonnet is mounted.

Note! Always pull the valve seat back inopen position beore assembling the valve.

ENGLISH


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DKRCI.PI.FQ0.A1.02 / 520H0589 Danoss A/S (RC-CMS/MWA), 06-2005

525



Rerigerant discharge check valveTpe KDC


Nominal bore DN 65-200 mm. (2 - 8 in.)

Classied or Fluid Group I (all rerigerants (toxic, nontoxic, ammable and nonamable))For urther details / restrictions - see Installation Instruction

Temperature range andmaximum allowableworking pressure

Standard application PS40 bar (580 psi) at 60C/+150C (76F/+302F)



Name: Michael Breumsoe Title: Production Manager


148B9743 rev. 1

Category II III

Module D1 B1+D

Certicate IDD1: 07 202 0511 Z0009/1/H-0002

B1: 07 202 0124 Z0657/4/0D: 07 202 0511 Z0009/1/H-0001

Normal bore DN65-80 mm. ( 2 - 3 in.) DN100 - 200 mm. (4 - 8 in.)

Name and Address o the Notifed Bod which carried out the InspectionTV-Nord e.V.Grosse Bahnstrasse 31

22525 Hamburg, Germany (0045)



Reerences o other Technical Standards and Specifcations usedprEN 12284 DIN 3158

AD-Merkbltter DIN 3840


18/28

DanfossA

/S(RC-CMS),02-2004

RI6AV202

Instructions

Instructions

023R9527

023R9527

DASBurnoutdrier

Forusewi

thHFC,

HCFCandCFCrefrigerants.

MWP:35bar/500psig

1.

System

pumpdown

2.

SealRem

oval

3.

Mounting

Note!

Insta

llburnoutdrierascloseas

poss

ibletothecompressor.

4.

Installation

Note!

DonotinstallSchrader

valvesbefo

rebrazing.

RI6AV202

Danfos

sA/S(RC-CMS),02-2004

Initial

pressuredrop

Refrigerant

Evaporatortemperature

40F/4.4C

20F/6.7C

0F/17.8C

20F/28.9C

40F/40C

R22,R404a

,

R407c,R50

7

3/0.2

2/0.15

1.5/0.1

1/0.07

0.5/0.04

R134a

2/0.15

1.5/0.1

1/0.07

0.5/0.04

R410A

4/0.3

3/0.2

2/0.15

1.5/0.1

1/0.07

5.

SchradervalveInstallation

Max.5inch-lbs

(1Nm)

6.

Schradercapinstalla

tion

Initialpressuredrop:

Recordinitialpressured

ropandcheckagainafter72hoursofoperation.Replacedrier

ifthepressuredrop(PSI/Bar)acrossthecoreexceedsthefollowingvalues.

Note!

Max.workingpressure(PB/MWP)shallnotbelessthanthepres

sureoutlinedinsect.

8.2ofANSI/ASHRAE15

fortherefrigerantusedinthesystem.A

ftercharging,the

systemshouldbemarkedwiththerefrigerantandtheoilused.

526


19/28

Danoss A/S (RC-CMS), 01 - 2005 RI6AZ202

InstructionsInstructions

0

23R9530

0

23R9530

DMC / DCCCombined Filter drier / Receiver

Symbol ConnectionMax. working

pressure1/4

5/16 3/8 1/2

610 psig /42 bar

DCC: R12, R22, R502 et al.DMC: R134a, R404A, R407C, R410A, R507 et al.

Note!Max. working pressure (PS/MWP) shall not be less than the pressure outlined insect. 8.2 o ANSI / ASHRAE 15 or the rerigerant used in the system.Ater charging, the system shall be marked with the rerigerant and the oil used.

527


20/28

RI6A1G6S Danoss A/S (RC-CMS), 02-2004

023R9534

023R9534

528

InstructionsDCC / DMC Filter Drier

DCC: R12, R22, R502 et al.DMC: R134a, R404A, R407C, R410A, R507. R22 et al.

Copper plated solder versionsVerkuperte LtaushrungenVersions braser avec placage cuivreAcero chapado de cobre para soldarVersioni ramate a brasare

SymbolSymbolSymboleSmboloSimbolo

ConnectionAnschlussRaccordConexinConnessione

Max. working pressureMax. zul. BetriebsberdruckPression de service maximalePresin de trabajo mx.!Massima pressione operativa!

All sizesAlle GrenToutes taillesTodos lostamaosTutte ledimensioni

610 psig / 42 bar610 psig / 42

Note!Max. working pressure (PB/MWP) shall not be less than thepressure outlined in sect. 8.2 o ANSI / ASHRAE 15 or thererigerant used in the system.Ater charging, the system shall be marked with the rerigerantand the oil used.

Anmerkung!Der max. zul. Betriebsberdruck dar nicht kleiner als der inAbschn. 8.2

von ANSI / ASHRAE 15 angegebene Druck r das in der Anlageverwendete Kltemittel sein.Nach dem Bellen ist die Anlage mit Angaben ber dasverwendete Kltemittel und l zu kennzeichnen.

Attention!La pression de service maximale (PB/MWP) ne doit pas treinrieure la pression dnie au chapitre 8.2 desANSI / ASHRAE 15 pour les uides rigorignes utiliss dans lesystme.Aprs remplissage, indiquer sur le systme les uidesrigorignes et huiles utilises.

Atencin!La presin de trabajo mx. (PB/MWP) no debe ser menor que la

presin especicada en ANSI / ASHRAE 15, apartado 8,2 para elrerigerante utilizado en el sistema.Despus de la carga, se deber marcar el sistema con elrerigerante y aceite utilizados.

Nota bene!La massima pressione operativa (PB/MWP) non deve essereminore della pressione specicata nel paragrao 8.2 di ANSI /ASHRAE 15 per il rerigerante utilizzato nel sistema.A caricamento avvenuto, il sistema dovr essere contrassegnatocon il rerigerante e lolio utilizzati.

SAFETy WARNING. SEE REVERSE SIDE.

SICHERHEITSHINWEIS. BITTE BEACHTEN SIE DIE RCKSEITE.

TOURNER LA PAGE S.V.P., INFORMATION IMPORTANTE.

ADVERTENCIAS DE SEGURIDAD. VER REVERSO.

AVVISO DI SICUREZZA. GUARDARE IL RETRO.

Copper plated


21/28

RI6A1G6S Danoss A/S (RC-CMS), 02-2004

529

WARNING

Potential Harmul Fumes During Soldering

Only solder in a WELL-VENTILATED area. When soldering, onlyapply heat to the connection with the ame pointed awayrom the Filter Drier. Excess heating o the paint may causetoxic umes. Exposure to these umes may cause skin and eye

irritation, and damage internal organs.

ACHTUNG

Beim Lten knnen gehrliche Dmpe entstehen

Ltarbeiten dren nur in GUT BELFTETEN Bereichenvorgenommen werden. Beim Lten nur den Stutzenerhitzen, wobei die Flamme vom Trockenlter weg gerichtetsein muss. Bei berhitzung des Anstrichs knnen gitigeDmpe entstehen. Diese Dmpe knnen zu Haut- undAugenirritationen hren und inneren Organen Schdenzugen.

AVERTISSEMENT

Risque dmission de umes toxiques pendant le brasage

Braser uniquement dans une zone BIEN VENTILE. Pour efectuerle brasage, appliquer la chaleur uniquement sur le raccord ; nepas diriger la amme vers le ltre dshydrateur. Une surchaufede la peinture peut entraner un dgagement de umestoxiques. Une exposition ces umes peut causer une irritationde la peau et des yeux, ainsi que des lsions des organesinternes.

ADVERTENCIA

Humos txicos durante la soldadura

Soldar nicamente en un rea BIEN VENTILADA. Al soldar, sloaplicar calor en la conexin con la llama en direccin contrariaal ltro secador. El calentamiento excesivo de la pintura puedeoriginar humos txicos. El contacto con estos humos puedecausar irritaciones en la piel y en los ojos, y tambin puededaar los rganos internos.

ATTENZIONE

Fumi tossici durante la saldatura

Saldare esclusivamente in ambienti BEN VENTILATI. Al momentodella saldatura, applicare il calore alla connessione soltanto conla amma in direzione opposta al ltro essiccatore. Un eccessivoriscaldamento della vernice pu provocare umi tossici.

Lesposizione a tali umi pu causare irritazione alla pelle e agliocchi, nonch lesioni agli organi interni.


22/28

INSTRUCTIONS

DMTFilter drier

023R9537

023R9537

Danoss A/S (RC-CMS / HBS), 10-2004 RI6AY202

R744 (CO2)

Max. working pressure 142 bar / 2060 psig

Bi-metal connection

530


23/28

RI6AG76S Danoss A/S (RC-CMS), 02-2004

023R9514

023R9514

531

InstructionsDML / DCLFilter Drier

DML: R134a, R404A, R407C, R410A, R507, R22 et al.DCL: R12, R22, R502 et al.

Pure copper solder versionsLtaushrungen aus reinem KuperVersions braser avec cuivre purVersiones soldar cobre puroVersioni a brasare in rame puro




1/4 5/16 3/8 1/2 5/8

610 psig / 42 bar610 psig / 42

3/4 7/8

507 psig / 35 bar507 psig / 35

1 1/8 435 psig / 30 bar435 psig / 30

Note!Max. working pressure (PB/MWP) shall not be less than the pressureoutlined in sect. 8.2 o ANSI / ASHRAE 15 or the rerigerant used in thesystem.

Ater charging, the system shall be marked with the rerigerantand the oil used.

Anmerkung!Der max. zul. Betriebsberdruck dar nicht kleiner als der in Abschn. 8.2von ANSI / ASHRAE 15 angegebene Druck r das in der Anlageverwendete Kltemittel sein.Nach dem Bellen ist die Anlage mit Angaben ber dasverwendete Kltemittel und l zu kennzeichnen.

Attention!La pression de service maximale (PB/MWP) ne doit pas tre inrieure la pression dnie au chapitre 8.2 desANSI / ASHRAE 15 pour les uides rigorignes utiliss dans le systme.Aprs remplissage, indiquer sur le systme les uidesrigorignes et huiles utilises.

Atencin!La presin de trabajo mx. (PB/MWP) no debe ser menor que la presinespecicada en ANSI / ASHRAE 15, apartado 8,2 para el rerigeranteutilizado en el sistema.Despus de la carga, se deber marcar el sistema con el rerigerante yaceite utilizados.

Nota bene!La massima pressione operativa (PB/MWP) non deve essere minoredella pressione specicata nel paragrao 8.2 di ANSI / ASHRAE 15 per ilrerigerante utilizzato nel sistema.A caricamento avvenuto, il sistema dovr essere contrassegnato con ilrerigerante e lolio utilizzati.

SAFETy WARNING. SEE REVERSE SIDE.

SICHERHEITSHINWEIS. BITTE BEACHTEN SIE DIE RCKSEITE.

TOURNER LA PAGE S.V.P., INFORMATION IMPORTANTE.

ADVERTENCIAS DE SEGURIDAD. VER REVERSO.

AVVISO DI SICUREZZA. GUARDARE IL RETRO.

Cobber Copper plated

Flare / ace seal versions (ORS) / copper plated solder versionsBrdel-/Dichtchenaus. (ORS) / verkuperte LtaushrungenVersions are/joint acial (ORS) / versions braser avec placage cuivreVersiones abocardadas / sello de junta trica / acero chapado de cobrepara soldarVersioni a cartella / ad attacco rapido con O-ring / versioni ramatea brasare




All sizesAlle GrenToutes taillesTodos los tamaosTutte ledimensioni

610 psig / 42 bar610 psig / 42


24/28

RI6AG76S Danoss A/S (RC-CMS), 02-2004

532

WARNING

Potential Harmul Fumes During Soldering

Only solder in a WELL-VENTILATED area. When soldering, onlyapply heat to the connection with the ame pointed awayrom the Filter Drier. Excess heating o the paint may cause

toxic umes. Exposure to these umes may cause skin andeye irritation, and damage internal organs. For pure copperconnectors, always wet wrap the connector.

ACHTUNG

Beim Lten knnen gehrliche Dmpe entstehen

Ltarbeiten dren nur in GUT BELFTETEN Bereichenvorgenommen werden. Beim Lten nur den Stutzenerhitzen, wobei die Flamme vom Trockenlter weg gerichtetsein muss. Bei berhitzung des Anstrichs knnen gitigeDmpe entstehen. Diese Dmpe knnen zu Haut- undAugenirritationen hren und inneren Organen Schdenzugen. Bei Anschlssen aus reinem Kuper den Anschlussimmer eucht einwickeln.

AVERTISSEMENT

Risque dmission de umes toxiques pendant le brasage

Braser uniquement dans une zone BIEN VENTILE. Pour efectuerle brasage, appliquer la chaleur uniquement sur le raccord ; nepas diriger la amme vers le ltre dshydrateur. Une surchaufede la peinture peut entraner un dgagement de umestoxiques. Une exposition ces umes peut causer une irritationde la peau et des yeux, ainsi que des lsions des organesinternes. Toujours envelopper les raccords en cuivre pur dans unchifon humide.

ADVERTENCIA

Humos txicos durante la soldadura

Soldar nicamente en un rea BIEN VENTILADA. Al soldar, sloaplicar calor en la conexin con la llama en direccin contrariaal ltro secador. El calentamiento excesivo de la pintura puedeoriginar humos txicos. El contacto con estos humos puedecausar irritaciones en la piel y en los ojos, y tambin puede

daar los rganos internos. Para conectores de cobre puro,envolver siempre el conector con pao hmedo.

ATTENZIONE

Fumi tossici durante la saldatura

Saldare esclusivamente in ambienti BEN VENTILATI. Al momentodella saldatura, applicare il calore alla connessione soltantocon la amma in direzione opposta al ltro essiccatore. Un

eccessivo riscaldamento della vernice pu provocare umitossici. Lesposizione a tali umi pu causare irritazione alla pellee agli occhi, nonch lesioni agli organi interni. Per i connettoriin rame puro, avvolgere sempre uno straccio bagnato attorno alconnettore.

Pure copper connectors. Copper plated steel connectors.Alwas wet wrap the connector.


25/28

DKRCC.PI.EJ0.B1.02 / 520H1320 Danoss A/S (AC-DSL / PH), 03-2006

533

Temperature range:40C 70C (40F 160F)

InstructionDCR

023R9504

023R9504

DCR Installation

Pos. Description

1 Plug1/4 in. NPT

2 Top cover bolts

M8 35, class 10.9 or

M12 40, class 8.8 (high

pressure)

3 Top cover

4 Spring

5 Top cover gasket

121.8 113.6 0.8mm

6 Wing nut

M10 (torque max. 3 Nm)

7 Top plate

8 Felt gasket

95.5 45.5 2 mm

9 Solid core

10 Extension rod

11 Extension nut

12 Intermediate plate

13 Distance rod

14 Bottom plate / strainer

15 Felt gasket

95.5 78 2 mm

16 Filter drier shell

1

2

3

4

5

6

7

8

9

8

13

14

15

16

1

2

3

4

5

6

7

8

9

8

9

12

8

9

8

13

14

15

16

10

11

12

8

8

Type L minimum PS (MWP)

[mm] [in.] Pe [bar] PSI

DCR 048 - Normal pressure 170 7 35 500DCR 096 - Normal pressure 310 13 35 500

DCR 144 - Normal pressure 310 13 35 500

DCR 192 - Normal pressure 310 13 28 400

DCR 048 - High pressure 170 7 46 667

DCR 096 - High pressure 310 13 46 667

Note:

Max working pressure PS(MWP) shall not be less than the pressureoutlined in sect 8.2 of ANSI/ASHRAE 15 for the refrigerant used in thesystem. After charging, the system shall be marked with the refrigerantand oil used.


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DKRCC.PI.EJ0.B1.02 / 520H1320 Danoss A/S (AC-DSL / PH), 03-2006

534

Soldering Gasket

How to tighten the bolts

Use a knie toseparate thegasket

Do not reusethe gasket

Connector type Soldering material

Cu Sil-os 15

Fe Silver-fo 55 + Easy-fow fux

Screw type:

M8 + M12

Step 1

Fingertighten all bolts

Step 2 3 Nm

Step 3 10 Nm

Step 4 20 Nm

Step 5* 35 Nm

M12 Step 6* 42 Nm* Repeat until complete tightness has been reached.

*)

*)


27/28

RI6AG701 Danoss A/S (RC-CM), 02-2004 535

535

InstructionsDML / DCL

DML: R134a, R404A, R407C, R410A, R507 m..DCL: R12, R22, R502 m..

Bemrk!

Max. arbejdstryk (PS/MWP) m ikke vre mindre end dettryk der er angivet i sektion 8.2 or ANSI / ASHRAE 15 til detklemiddel der benyttes.Eter pyldning a klemiddel, skal systemet mrkes med detklemiddel og den olie der er benyttet.

Kobbertilslutning: Kobberbelagt tilslutning:Svb altid en vd kludomkring tilslutningen.

Risiko or skadelige dampe ved lodningLodning skal altid oreg i et godt ventileretomrde. Ved lodning skal ammen altidpege vk ra trrelteret.Overdreven opvarmning a malingen kanorrsage gitige dampe. Disse dampe kanorrsage hud- og jenirritation, og skadeindre organer. Svb altid en vd kludomkring tilslutningen ved lodning akobbertilslutning.

Advarsel

Kobber - loddeversion

Symbol Tilsllutning Max. arbejdstryk

1/4 5/16 3/8 1/2 5/8

610 psig / 42 bar

3/4 7/8

507 psig / 35 bar

11/8 435 psig / 30 bar

Flare / kobberbelagt loddeversion

Symbol Tilsllutning Max. arbejdstryk

Alle strrelser 610 psig / 42 bar

Kobber Kobberbelagt


28/28

Instructions

fossA/S(AC

-AKC/frz),05-2008

DKRCC.PI.EK0.A2.53/520H

0574

014R9572

SG,SGR

,SGI,SGRI,

SGN,SGRN,

SGH,SGRH

PS/MWP

SG/SGR/SGI/SG

RI/SGN/SGRN

6(s)2

2(s)

PS/MWP=35bar

SGH/SGRH

6(s)2

2s

PS/MWP=46bar

FC

CFC

FC

Green

Grn

Grn

Vert

Verde

Yellow

Gul

Gelb

Jaune

Amarillo

GH/SGRH:

50C+80C

(58F+175F)

DKRCC.PI.EK0.A2.53/520H0574

DanfossA/S(AC-AKC/frz),05-2008

d>22mm

7/8in.

W SG

SGRW

W

Type

W

W

mm

in.

mm

in.

SGI/N6

14

9/16

16

5/8

SGI/N10

19

3/4

22

7/8

SGI/N12

22

7/8

24

15/16

SGI/N16

27

11/16

27

11/16

SGI/N19

32

11/4

32

11/4

Line Componenets

Documents

Transcript of Line Componenets