LIGHTWEIGHT PORTABLE SAFE - REID Lifting · design allows for easy transport ... • Lightweight,...

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LIGHTWEIGHT – PORTABLE – SAFE PGPS500-5000 col/EN/V5/13/07 Lightweight, portable and safe the PORTA-GANTRY’s innovative design allows for easy transport and manual assembly with stringent testing and certification. A unique range to WLL5000kg goods capability, all with a minimum of 3 persons fall protection/ personnel lifting (Fully certified EN795 Class B), is provided in an extensive range of standard configurations as well as custom and bespoke solutions.

Transcript of LIGHTWEIGHT PORTABLE SAFE - REID Lifting · design allows for easy transport ... • Lightweight,...

Page 1: LIGHTWEIGHT PORTABLE SAFE - REID Lifting · design allows for easy transport ... • Lightweight, Portable & Safe: ... bolted structure design with lateral beam & leg bracing –

LIGHTWEIGHT – PORTABLE – SAFE

PGPS500-5000 col/EN/V5/13/07

Lightweight, portable and safe

the PORTA-GANTRY’s innovative design allows for easy transport and manual assembly with

stringent testing and certification.

A unique range to WLL5000kg goods capability, all with a minimum of 3 persons fall

protection/ personnel lifting (Fully certified EN795 Class B),

is provided in an extensive range of standard configurations as well as custom and bespoke

solutions.

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The original aluminium gantry system – with over 10 years of innovation: further extended with new “RAPIDE” range:

• Lightweight, Portable & Safe: • Over 10 years’ experience and innovation

with registered patents

• Custom aluminium extrusions to optimise strength:weight & ergonomics for safe handling

• Queens Award for Enterprise:Innovation winner

• Widest range of test data in the industry

• Shock load as well as static load Witnessed Tested at UKAS accredited laboratories

• Unique, extensive range to WLL5000kg: • Range of Height of Lift options to 5.8m

• Beam lengths to 9000mm (subject to WLL) – with jointed options for ease of transport

• Simple height & span adjustment • Full customisation and bespoke solutions

available

• Interchangeable components (Within WLL limit) for optimised utilisation & RoI

• Wide range of encapsulated trolley systems to assist with confined space challenges and load movement.

• European supply chain

• Marine Spec and Clean room/Food Processing upgrades

• Unique easy, fast & safe assembly method– within manual handling guidelines: • Assembled on just 4 bolts • Mechanical assembly aids for larger

systems

• Option for further assembly advantage & safe handling

• Full Assembly, Operation & Maintenance Manual with Training

• Systems fold down on a few bolts for flat pack stowage and easy transport

• CE certified & Declaration of Conformity & every system fully inspected/ tested

• Full EN795 Class B “man-ride” certification for 3-5 persons: • Goods & Personnel configurations

• Min 3 Person Fall Protection or Personnel Positioning

• Rigid, bolted structure design with lateral beam & leg bracing – few structural welds

• Fully anodised as standard: • Corrosion resistant • Clean to handle and easy to wash down

• Suitable for clean environments

• Load bearing, 360° swivel, lockable castor wheels as standard: • Easy positioning

• Movement under load – with RAMS

• Widely available from Hire Sector All product names are Trade Marks of REID Lifting Ltd: • PORTA-GANTRY • PORTA-GANTRY RAPIDE • PORTA-DAVIT • PORTA-BASE • T-DAVIT • PORTA-QUAD • SNAPPER • PORTA-LIFTER Manhole Lifter • PORTA-BEAM

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N.B. All lifts should follow the relevant Risk Assessment and Method Statement and be undertaken by personnel trained in the safe use of the equipment used.

REID’s PORTA-GANTRY range of lightweight, portable aluminium

gantries, with a unique WLL range from 500 to 5000kg, brings a

new dimension to the professional lifting market. The portability,

safe manual assembly, rigidity of the structure and an extensive

range of configurations, opens up new markets and applications

for the use of gantries, with lifting applications such as confined

space, rooftop, HVAC, lift-shaft, waste water, clean

environments, Work at Height and many more.

The PORTA-GANTRY is a bolted structure with lateral beam and

leg bracing giving tremendous stability and rigidity under load.

The component sections are custom designed to give the

maximum load capacity at minimum weight, with ergonomic

handling, whilst optimising safety factors; having been

thoroughly type tested at UKAS accredited laboratories and with

each system supplied with certificate of conformance and

individual record of thorough examination.

The PORTA-GANTRY 4 portable part system, comprising 2 x A-

Frames (or custom alternatives), beam and trolley, is compactly

stowed and easy manually assembled in a unique method on

just 4 bolts, following the Operation & Maintenance manual

provided. Additional interchangeable beams can be used for

different applications for Goods and Personnel Lifting.

The PORTA-GANTRY has an anodised finish, making it easy to

wash-down and suitable for use in clean environments.

PORTA-GANTRY Personnel Lifting (Man-ride) and Fall

Arrest & Retrieval – all PORTA-GANTRY systems are fully

certified to the standards of EN795 Class B anchor devices,

giving Protection against falls from height, witness tested by

SGS United Kingdom Ltd, notified body no. 0120.

REID Lifting’s extensive experience and design and

manufacturing capability means we can now provide PORTA-

GANTRY configurations offering Height of Lift to the Master

Link trolley to 5.864m as well as custom systems to meet

YOUR SPECIFIC REQUIREMENTS:

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Each PORTA-GANTRY system

comprises: 2 x A-Frames (or custom alternatives) Trolley - fully encapsulated for safety Beam lengths to 9000mm (WLL dependent):

With standard lengths:

2500mm

3000mm

3920mm

4570mm

5500mm

6000mm

8400mm (D section Max)

9000mm (NB Dim C = clear operating span = A - 920mm)

Options and accessories to optimise your

solution

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Dmax E Dmin F Hmax Hmin G

Max height

to lifting eye

Height

increment

Min height

to lifting eye

Max height to

top of beam

Max height to

top of roller

Min height to

top of roller

Width A-Frame

(Kg)

Roller

size

Castor

size

WLL 500 S 2355 5 x 150 1605 2675 2757 2007 1212 33 82 s

M 2851 5 x 150 2101 3171 3253 2503 1429 40 82 s

I 3188 5 x 200 2188 3499 3581 2581 1726 46 82 l

T 4079 6 x 200 2879 4399 4481 3281 2011 51 82 l

WLL 1000 S 2355 5 x 150 1605 2675 2757 2007 1212 33 82 s

M 2851 5 x 150 2101 3171 3253 2503 1429 40 82 s

I 3188 5 x 200 2188 3499 3581 2581 1726 46 82 l

T 4079 6 x 200 2879 4399 4481 3281 2011 51 82 l

WLL 2000 S 2355 5 x 150 1605 2675 2757 2007 1212 38 82 s

M 2851 5 x 150 2101 3171 3253 2503 1429 40 82 s

I 3188 5 x 200 2188 3499 3581 2581 1726 46 82 l

T 4079 6 x 200 2879 4399 4481 3281 2011 51 82 l

WLL 3000 S 2410 5 x 150 1660 2730 2812 2062 1212 55 82 l

M 2906 5 x 150 2156 3226 3308 2558 1429 60 82 l

I 3188 5 x 200 2188 3499 3581 2581 1726 70 82 l

T 4079 6 x 200 2879 4399 4481 3281 2011 82 82 l

WLL 5000 I 3181 5 x 200 2181 3592 3717 2717 1736 97 125 l

T 4049 6 x 200 2849 4487 4612 3412 2021 106 125 l

C

Dims use standard Master Link Trolley, other options available to increase resulting HoL and to assist with load movement.

Beam lengths available to 9000mm subject to WLL - for further information contact REID Lifting or our representatives.

PORTA -GANTRY systems are EN795 Class B certi fied - please discuss requirements with REID.

All A-Frames can be customised - M ax height o f lift to 5.86m subject to WLL, & M in overall height for confined space so lutions.

Beam Length Dim C = clear operating span = A - 920mm

Additional customisation can be provided to suit requirements.

Custom Tall Gantry options:

TC1 (Includes Ratchet system) 4.464 to 5.864m HoL to WLL1700kg

TC2 (Includes Ratchet system) 4.1 to 5.5m HoL to WLL3000kg

TC3 (Includes Ratchet /Gear Wheel system) 3.6 to 5.0m HoL to WLL5000kg

TC4 (Includes Ratchet /Gear Wheel system) 3.1 to 4.5m HoL to WLL5000kg

For ultra-lightweight, rapid deployment solutions you may

wish to consider the new PORTA-GANTRY RAPIDE systems at

www.reidlifting.com

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Building your PORTA-GANTRY system:

1. Working Load Limit - Goods and/or Personnel lifting:

Select the PORTA-GANTRY’s Working Load Limit (WLL) and any

Personnel protection or lifting requirements

o WLL 500kg

o WLL 1000kg

o WLL 2000kg

o WLL 3000kg

o WLL 5000kg

o Personnel Lifting /Fall Protection EN795 Class B - 3 to 5 people

2. A-FRAME Options:

Select A-Frame sizes for overall range of Height and Height of Lift

(All with load bearing 360° swivel locking castors as standard)

o Small - 1.605 to 2.355m max. under lifting eye

o Medium - 2.101 to 2.851m max. under lifting eye

o Intermediate - 2.188 to 3.188m max. under lifting eye

o Tall - height 2.879 to 4.079m max. under lifting eye

2.849 to 4.049m max for PG5000

o Custom to 5.86m HoL & confined space specials

These dimensions may vary slightly across the range - for more exact dimensions for restricted

headroom applications please contact REID.

Custom Tall system:

TC1 (Includes Ratchet system) 4.464 to 5.864m HoL to WLL1700kg

TC2 (Includes Ratchet system) 4.1 to 5.5m HoL to WLL3000kg

TC3 (Includes Ratchet /Gear Wheel system) 3.6 to 5.0m HoL to WLL5000kg

TC4 (Includes Ratchet /Gear Wheem) 3.1 to 4.5m HoL to WLL5000kg

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Custom A-Frame Options

“GOAL POST” gantry frame:

Custom alternative to A-Frame to allow the PORTA-GANTRY to pass over

the item to be lifted for easy positioning.

Cantilever System:

Custom GOAL POST frame + A Frame with counterbalance weights

provides cantilever capability on an under slung beam.

A sliding under slung beam option is also available for additional

capability and ease of operation.

Sliding A-Frame option:

For rapid, flexible adjustment of A-Frame position for easy operating

span adjustment to WLL 1000kg

3. BEAMS:

Select the Beam for Overall Length and Operating Span – to 9000mm WLL dependent,

with A, B or D section beams and 200mm adjustment increments.

Operating span = Beam length – 920mm WLL 5000kg Max Beam length = 5500mm

Beam Length 2500 3000 3920 4570 5500 6000 8400 9000 mm A dim

Beam Adjustment 200 200 200 200 200 200 200 200 mm B dim

Operating Span 1580 2080 3000 3650 4580 5080 7480 8080 mm D dim

Custom lengths available to 9000mm subject to WLL

Beam lengths available to 9000mm subject to WLL, with 200mm span

adjustment increments. PGBSxxxxx-xxxxy

Custom JOINTED Beam lengths available to WLL1000kg.

Custom jointed beam lengths to 9.0m for WLL 500kg and 5.5m for WLL

1000kg for easier storage and transport.

These beams are made up from two beam sections – each of which can

be used as stand-alone PG Beams (at a higher rating & man-ride

compliant – the Jointed Beam is NOT Man-ride compliant

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4. TROLLEYS:

Select Trolley type – Wide range of fully encapsulated beam trolleys for A/B or D section

beams to optimise height of lift, provide fall protection, confined space use and assist

movement of load:

o Standard – Master Link (Rated 500 – 5000kg or 1 FA)

o Closely coupled (adding +100mm HoL)

o Integral Hoist (adding + 245mm HoL)

o Geared (aiding load movement along beam)

o Sheaved – for use with goods or personnel winches

o Custom

Standard Beam Trolley with master link: WLL 500 - 5000kg

PGTZyxxxxx

Beam Trolley for PORTA-GANTRY Beams (A/B & D sections), weight

7.2/11kg.

Trolley options available for all WLL limits

Close coupled Trolley: WLL 500 – 5000kg PGTXyxxxxx

Helps maximise Height of Lift available with the lifting point integrated

within the trolley.

Adds approx 100mm to available Height of Lift to the lifting point.

Integrated Trolley & Chain Hoist: WLL 500 – 2000kg PGTWyxxxxx

Maximises the potential Height of Lift and ensures only the correctly rated

chain hoist is used with the Gantry system by tightly integrating a Chain

Hoist with the trolley.

Adds approx 245mm to available Height of Lift to the lifting point.

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Standard, Close Coupled and Integrated

Trolley & Chain Hoist – example

benefits on WLL1000 hoist:

Sheaved Beam Trolley option for winch use when fixed: WLL 500 -

5000kg goods and WLL 120 man-ride PGTRSxxxxx

Beam Trolley to suit PORTA-GANTRY Beams, A/B or D sections.

Trolley options available for all WLL limits

Geared Trolley with master link: WLL 500 – 2000kg PGTYyxxxxx

Provides geared assistance for easy movement of the load along the

beam.

Integrated Geared Trolley & Chain Hoist: WLL 500 – 2000kg

PGTVyxxxxx

Integrated chain hoist option (shown) maximises the potential Height of

Lift and ensures the correctly rated chain hoist is used with the Gantry

system by tightly integrating a Chain Hoist with the trolley and provides

geared assistance for easy movement of the load along the beam.

Adds approx 245mm to available Height of Lift to the lifting point.

Custom Dual Side Slung Trolley & Lifting Beam (Max HoL):

Custom Dual Side Slung lifting trolley that maximises the Height of Lift.

With “dual point pick up beam”:

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5. GANTRY Accessory Options

Select GANTRY Accessories & Lifting Gear Options to optimise the system solution:

Available Gantry Options for PORTA-GANTRY 5000:

GEAR Wheel mechanical aid systems for PORTA-

GANTRY 5000 beam/upright height adjustment.

This system is NOT for raising or lowering of the

beam under load but for beam height setting only.

Geared hand wheel system fitted to each A-Frame to

aid the raising + lowering of the upright/beam. The unit has a fail-safe automatic lock to prevent the upright

falling if hands slip off the wheel. The system is not for raising or lowering of the load to be lifted it is for beam

height setting only.

Stabiliser set (Pair) and mechanical assembly aid

fitted to T and I gantry A-Frames as standard.

The Gantry A-frames are fitted with a two position

stabiliser leg and castor, which enables the A-frames to be manoeuvred independently and also assists with

gantry beam assembly, the stabiliser legs are to be

stowed prior to Gantry operation. The weight of each stabiliser is 15kg.

PORTA-GANTRY Options:

A ratchet system option is available as a mechanical aid for height

adjustment of the beam/upright assembly on PG systems rated

WLL500kg to 3000kg. (Geared wheel system on WLL5000kg systems)

The system is fitted to each A-Frame and removes manual lifting in the

height adjustment of the beam – this system is not for raising or lowering

of the load to be lifted.

Wind-Up Jack Legs - WUJL PGWSxxxxx to suit PORTA-GANTRY family

with appropriate WLL rating. Wind up jack legs provide a range of

adjustment to 300mm (250mm at WLL5000) at each leg and a simple

means of levelling on uneven ground and fine adjustment of height where

headroom is a constraint.

The jack leg system adds a weight of 6kg – 9kg to each leg. And 15mm

to overall height due to additional bracket.

Note: When the wind up jack leg system is retrospectively fitted to a

PORTA-GANTRY, a thorough inspection should be carried out by a

competent person to ensure the safe operation and compliance of the

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PORTA-GANTRY system prior to use.

---------------------------------------------------------------------------

Optional All Terrain castors (non load bearing), fully braked pneumatic

castor set, supplied, fitted to a PORTA-GANTRY. Only to be used in

conjunction with jack legs.

Note: These pneumatic castors are not load rated and should

only be used for manoeuvring the gantry.

All Terrain Castors: RSCA000011

Castor upgrade for standard system castors to Pneumatic, (NON LOAD

BEARING) All Terrain castors c/w fittings – to be used in conjunction with

WUJL units:

Directional Lock Castors – WLL 500 – 5000kg

Castor complete with directional locking facility in a single or multiple

direction. (Should always be considered for applications requiring

movement under load and with the Guide Channels shown below.)

PGSU000014 Lobed Cheek Plates – upgrade/option:

Upgrading a PORTA-GANTRY Cheek Plate pair on just one A-Frame to

“lobed versions allows standard assembly method “in-board” along

the beam, losing just 75mm off the Clear Span positions:

Festoon Electric supply system:

Festooned Cabling From Electric Hoist to Trap Plate

(Includes E-Stop)

Interlocking Guide Channels – to assist with safe movement of the

gantry under load

Each 2.5m Long with Fixing Plates and Fixings to ensure directional

control of the PORTA-GANTRY when moving under load.

To be used with Directional Lock castors

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PGSU000016 - PORTA-GANTRY “Winch ready” SYSTEM

UPGRADE (to WLL3000kg) for single winch system attachment

(Incl. extended cheek plates, sheave, Sheave Trolley upgrade,

beam drilling and bracket and Trap Plate upgrade)

Dual winch upgrade available.

Marine Specification Upgrade

PORTA-GANTRY Marine Specification Upgrade: While Anodising

protects the Gantry Aluminium components from corrosion we also

provide additional marine upgrade protection in the form of:

Stainless steel grade 316 bolts, nuts and washers with nylon

isolating washers are used

Corrosion resistant, sealed bearings are used for the trolley rollers

Upgraded polyurethane castors

Mating surfaces have a chromate primer applied to prevent galvanic

action

Grease is applied to bolt threads, gantry gears and chain

Stainless steel upgrade for castors

General Lifting Gear options – Chain blocks, hoists and winches

A wide range of lifting devices are available for integration into the lifting solution,

such as:

Manual Chain blocks & winches as well as Electrical & Air hoists alternatives:

Please discuss your overall requirements with REID Lifting.

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Chain Block: WLL 500 – 5000kg RACBY00xxxx

Manual Chain block range rated WLL 500 – 5000kg, complete with 3.0m

of load chain and 2.5m hand chain. The Chain block has unique design for

operation of block at any angle to the load, allowing safe operation from

side of load rather than the traditional system requiring chain to be pulled

from directly underneath the chain block.

A load chain container, additional load chain and additional hand chain

can be supplied if required.

Now available with Overload Protection as an option.

Personnel Lifting and Fall Arrest & Retrieval options

REID provides a wide range of standard and custom Personnel Lifting and

Fall Arrest and Retrieval solutions based around best in class Personnel

Lifting Winches and Fall Arrest & Retrieval units, customised to meet

clients’ operating requirements.

Please discuss all such applications with REID to select the

optimum solution.

6. FORMAL TRAINING:

Safe Assembly, Operating and Maintenance training – ½ day

MISC000002

REID Lifting provides safe assembly, operation and maintenance

training for all systems at REID’s Chepstow manufacturing facility or at

the client’s premises.

Up to 10 attendees per ½ day session, each provided with training

materials.

An Assembly, Operation & Maintenance manual is supplied with each

system and can be accessed from our website.

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PERSONNEL LIFTING & FALL PROTECTION CAPABILITIES:

• The capabilities stated in the table are applicable to S, M, I & T configurations up to a 4570mm beam length.

• Bespoke versions of the gantry are available tailored to specific lifting needs.

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PORTA-GANTRY Typical Assembly Summary, e.g. PG2000:

Assembly Videos:

http://www.reidlifting.com/content/public/products/ReidLiftingPortaGantry.aspx

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STANDARDS:

The PORTA-GANTRY fully complies with the following:

Machinery Directive 2006/42/EC PPE Directive 89/686/EC EN795 Class B:1997 Protection against falls from height

ANSI Z359.1-2007, ANSI Z359.6-2007, CSA Z259.16-04

Notified Body:SGS United Kingdom (Distinguisdhing No. 0120) Certificate GB12/85476

REID Lifting - the best night's sleep in the lifting industry

Systems are type tested at UKAS

accredited laboratories

Lifting Equipment Engineers

Association (LEEA) full mebership

OHSAS18001 Occupational Health

& Safety Management certification

Every individual system is fully

inspected or tested prior to

shipment

ISO9001 Quality Management

System certification

Certification of products by

relevant recognised bodies from

sockets to systems

Full product design & development

Technical Files are available for

inspection

ISO14001 certification

environment management

systems and standards

Safe assembly, operation &

maintenance manuals and training

provided for all systems