LIGHTWEIGHT BODY IN WHITE (BIW) AND CLOSURES DESIGN · THE CHALLENGE 1 The client had insufficient...

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THE CHALLENGE 1 The client had insufficient engineering resources with lightweight body and closures design experience. 2 Executing the body in white (BIW) and closures design within the unique parameters defined by the client. 3 Working with the packaging, exterior surface development and other engineering disciplines to meet tight development timeline. 4 Designing a structure that meets both computational fluid dynamics (CFD) and aerodynamic requirements. LIGHTWEIGHT BODY IN WHITE (BIW) AND CLOSURES DESIGN Case Study | Automotive An advanced vehicle group needed resources with lightweight body and design experience. More. Faster. Better. THE COMPANY A startup advanced vehicle group and design studio working to create a line of fuel-efficient plug-in electric fleet vehicles designed to reduce fuel costs for corporations with a large commercial fleet.

Transcript of LIGHTWEIGHT BODY IN WHITE (BIW) AND CLOSURES DESIGN · THE CHALLENGE 1 The client had insufficient...

Page 1: LIGHTWEIGHT BODY IN WHITE (BIW) AND CLOSURES DESIGN · THE CHALLENGE 1 The client had insufficient engineering resources with lightweight body and closures design experience. 2 Executing

THE CHALLENGE

1 Theclienthadinsufficientengineeringresourceswithlightweightbodyandclosuresdesignexperience.

2 Executingthebodyinwhite(BIW)andclosuresdesignwithintheuniqueparametersdefinedbytheclient.

3Workingwiththepackaging,exteriorsurfacedevelopmentandotherengineeringdisciplinestomeettightdevelopmenttimeline.

4 Designingastructurethatmeetsbothcomputationalfluiddynamics(CFD)andaerodynamicrequirements.

LIGHTWEIGHT BODY IN WHITE (BIW) AND

CLOSURES DESIGNCase Study | Automotive

An advanced vehicle group needed resources with

lightweight body and design experience.

More. Faster. Better.

THE COMPANYAstartupadvancedvehiclegroupanddesignstudioworkingtocreatealineoffuel-efficientplug-inelectricfleetvehiclesdesignedtoreducefuelcostsforcorporationswithalargecommercialfleet.

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THE RESULT

–Onsite/offsiteprogrammanagementandclientinterfacewithoffsitedesignexecution

–Dedicatedteam,experiencedinautomotivelightweightmaterialsdesign

–Establishedabodyandclosuredesigngrouptosupport,andworkinparallelwith,theclient’sothervehicledesigndisciplinesallowingthevehicledevelopmenttoproceedonschedule

–AdvancedusageofCATIAV5methods

–Rapidresponsecapabilities

–Developedafullunibody(monocoque)aluminumstructuretobecompatiblewithvehiclepackagingandengineeringrequirements.

THE SOLUTION

Completionofafullunibody(monocoque)aluminumstructure

Vehicledevelopmentwasonschedule

Designmetallvehiclepackagingand

engineeringtargets

Establishedabodyandclosuresdesigngroup