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LIGHTING CONSTRUCTION MANUAL
COLUMNS MAJOR ROAD
Go to SECTION INDEX Back to MAIN INDEX
1-5-1-1
1 5 1-1 0D
LIGHTING
10500-A4-1-5-1-1
1-5-2-1
DESCRIPTIONTYPE PAGE TYPE DESCRIPTION PAGE
B 10.12.12
1-5-2-5
POLE FOUNDATION O/H SERVICE CONSTRUCTION
1-5-4-2
1-5-4-1SLBPM
SL Single & Double Outreach - Materials
Single & Double Outreach - Construction
BPM Steel Pole / Foundation - O/H Service
BPM Steel Pole / Foundation - O/H Service
POLE FOUNDATION U/G SERVICE CONSTRUCTION
1-5-9-7
1-5-9-6
1-5-9-5
1-5-9-3
SBM POLE FOUNDATION DETAIL
1-5-9-4
1-5-9-8
1-5-9-9
SBM Steel Pole Footing / Erection - No Crossfall Notes
SBM Steel Pole Footing / Erection - No Crossfall Details
SBM Steel Pole Footing / Erection
Crossfall not Exceeding 1:6 - Notes
SBM Steel Pole Footing / Erection
SBM Steel Pole Footing / Erection
SBM Steel Pole Footing / Erection
Crossfall not Exceeding 1:6 - Details
Crossfall between 1:6 & 1:3 - Notes
SBM Steel Pole Slip Base Connection Wiring Details
COLUMNS MAJOR ROAD INDEX
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
01/04/16
01/04/16
01/04/16
01/11/10
C 28.10.13
1-5-6-2
1-5-6-1SLBPM
SL Single & Double Outreach - Materials
Single & Double Outreach - Construction
1-5-9-2
1-5-9-1
1-5-8-2
1-5-8-1
SLSBM
Single & Double Outreach - Materials
Single & Double Outreach - Construction
SBM Steel Pole / Foundation - U/G Service
SBM Steel Pole / Foundation - U/G Service
SL
BPM Steel Pole / Foundation - U/G Service
BPM Steel Pole / Foundation - U/G Service
BPM Steel Pole / Foundation - U/G Service
BPM Steel Pole / Foundation - U/G Service
3 Way & 4 Way Outreach - Materials
3 Way & 4 Way Outreach - Construction
Crossfall between 1:6 & 1:3 - Details
SBM Steel Pole Footing / Erection
Crossfall between 1:6 & 1:3 - Details
1-5-9-11
SBM Steel Pole Footing / Erection
Crossfall between 1:6 & 1:3 - Notes
1-5-9-10
1-5-9-12SBM Steel Pole Footing / Erection
Crossfall between 1:6 & 1:3 - Details
1-5-2-8
1-5-2-9
1-5-2-10
Construction Type Guide - Pole / Foundation & Outreach - Ergon
Construction Type Guide - Luminaire - Ergon
Construction Type Guide - Pole / Foundation & Outreach - Energex
Construction Type Guide - Pole / Foundation & Outreach - Energex
Construction Type Guide - Luminaire - Energex
D 22.03.16
1-5-1-2
1 5 1-2 0D
LIGHTING
10500-A4-1-5-1-2
DESCRIPTIONTYPE PAGE TYPE DESCRIPTION PAGE
B 10.12.12
POLE FOUNDATION O/H SERVICE CONSTRUCTION
1-5-11-2
1-5-11-1
1-5-10-2
1-5-10-1
1-5-17-2
1-5-17-1
1-5-13-1
1-5-13-2
1-5-14-1
1-5-14-2
1-5-14-3
BPM High Mast / Foundation - U/G Service
1,2,3 & 4 Way Outreach - Materials
BPM High Mast / Foundation - U/G Service
BPM High Mast / Foundation - O/H Service
BPM High Mast / Foundation - O/H Service
1,2,3 & 4 Way Outreach - Materials
1,2,3 & 4 Way Outreach - Construction
1,2,3 & 4 Way Outreach - Construction
BPM High Mast / Foundation - U/G Service
BPM High Mast / Foundation - U/G Service
1,2,3 & 4 Way Outreach - Construction
SBM Steel Pole / Foundation - U/G Service
SBM Steel Pole / Foundation - U/G Service
Mid Hinged, Counter Balanced BPM Pole
High Mast 1,2,3 & 4 Way Outreach - Materials
High Mast 1,2,3 & 4 Way Outreach - Construction
1,2,3 & 4 Way Outreach - Materials
Installation Details
CONSTRUCTION
ENERGEX SPECIAL & CUSTOM - U/G SERVICE
1-5-18-1
1-5-18-2
1-5-19-1
1-5-19-2
BPM U/G Foundation Pedestrian Crossing
& Streetlight Combinations - Materials
BPM U/G Foundation Service Pedestrian Crossing &
Streetlight Combinations Single/Double - Construction
BPM U/G Foundation Service
Special Outreach - Materials
BPM U/G Foundation Service
Special Outreach - Construction
BPM U/G Foundation Pedestrian Crossing
& Streetlight Combinations - Materials
BPM U/G Foundation Pedestrian Crossing
& Streetlight Combinations - Construction
COLUMNS MAJOR ROAD INDEXC 06.01.14
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
01/04/16
01/04/16
01/04/16
01/11/10
D 22.03.16
OUTREACH DIMENSION
No. OF OUTREACH
15 = 1.5m
30 = 3.0m
45 = 4.5m
BPM = Base Plate Mounted (Steel)
POLE TYPE
STREETLIGHT
SL = Streetlight
MOUNTING HEIGHT
90 = 9.0m
105 = 10.5m
120 = 12.0m
SERVICE TYPE
UG = Underground
OH = Overhead
FOUNDATION
EXAMPLE:-
EXAMPLE:-
A
(Omit where foundation is installed by others)
SS1 = Special shallow U/G serviced 1 conduit
CI1 = Cast in situ U/G serviced 1 conduit
150 = 15.0m
STREETLIGHT POLE / FOUNDATION CONSTRUCTION TYPE
detail drawings in this manual.
appears on relevant construction
Type shown within dashed box
cast in situ foundation with 1 conduit/bend.
SLBPM/120/245/UGCI1 = Streetlight, base plate mounted pole, 12.0m mounting height, double 4.5m outreach, serviced underground,
B 11.01.13
SLBPM/105/130/OH = S/light, base plate mounted pole, 10.5m mounting ht, single 3.0m outreach, serviced overhead, no foundation.
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
19/04/17
19/04/17
01/04/17
14/10/10
28.10.13C
SBM = Slip Base Mounted (Steel)
PC = Precast (BPM only)
SL BPM/105/1 30 A/OH CI1
OUTREACH UPLIFT(SINGLE + DOUBLE)
AirfieldsA = For proximity to
uplift is required)(omit where normal
NOTES
3. SBM construction junction box is included as part of service construction.2. SBM construction the pit is supplied as part of foundation construction.1. 3 & 4 way & SBM constuctions can only be supplied by UG.
1-5-2-1
1 5 2-1 0E
LIGHTINGCOLUMNS MAJOR ROAD - ERGON ENERGY ONLY
CONSTRUCTION TYPE GUIDE
POLE / FOUNDATION & OUTREACH
10500-A4-1-5-2-1
5 84 8034 1
NIL
31.07.14D
4 = 4 Way (BPM)
3 = 3 Way (BPM)
2 = Double
1 = Single
E 16.08.16
03 = 0.3m
WARNING
NOTES:-
1.
2.
3.
5.
6.
7.
erected with baseplate square to kerb line.
Foundation must be installed so the pole can be
8.
10.
11.
12.
13.
(iii) Loose, uncompacted fill material.
swamps, coastal salt pans and mud flats).
(ii) Swampy silt deposits (commomly occurring in
(i) Loose sand (commonly occurring in sand dunes).
Suitable for most soils other than:-
4.
to 3 parts clean sand under base plate.
Ram stiff mix grout consisting of 1 part cement
on the drawings.
installed and tensioned to the torque shown
dimensions marked and the nuts are
down bolt assembly is installed to the
correctly it is IMPERATIVE that the hold
In order for slip base mechanism to operate
finished surface level is 20mm min. to 70mm max.
The required distance from slip-plane to projected
installed to the dimensions shown.
Ensure hold down bolts and slip base adaptor are
Unless shown otherwise.
Minimum cover to reinforcement, 65mm.
Place concrete into bored hole without form.
Concrete shall be grade N25.
1-5-9-3
1 5 9-3 0C
LIGHTINGCOLUMNS MAJOR ROAD
SBM STEEL POLE FOOTING / ERECTION DETAILS
FOR NO CROSSFALL
10500-A4-1-5-9-3
5 84 8071 3
2.38, 2.44, 2.9
4927-A4-2.23, 2.37,
B 29.11.13
Section 17 of A.S. 3600:2009.
Prepare and place concrete in accordance with
READ IN CONJUNCTION WITH PAGE 9-4.
700 dia. foundation = 0.89m‡
600 dia. foundation = 0.65m‡
Minimum concrete volume:
Concrete not included in material.
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
01/04/16
01/04/16
01/04/16
14/10/10
16.03.16C
for concrete pole bases before fixing poles.
A 7 day minimum curing period must be allowed
the type of crossfall installation.
to the pole must be uniform and be consistent for
Road/verge surface of the errant vehicle approach
L
bolt assembly installation.
to commencement of foundation and hold down
Finished surface level must be determined prior
square using 600 x 600 x 150 deep boxing framework.
In collapsing soils, top of footing may be formed
pole c and exit side of footing to suit location of pit.
Locate conduit and bend to exit top of footing on
9.
No
m
150
F
F
F
F
F
bolt assembly.
350 PCD hold downFF
F
conduit when grouting
Leave 120mm dia. clear around
F
F
Slip-plane
�»¿
F
Nut
Flat Washer
Column Base
Shear Washer
Flat Washer
Slip Base Adaptor
High Tensile Clamp Bolt
F
F
F
F
F
F
F
ANCHOR CAGE ORIENTATION
F
road
Parallel tocL
F
F
F
Shear washer
Refer Note 4
F
Fï
»¿2
5 î
F
F2250
bored hole without form
Place concrete into
F
F
Grout refer note 12
2 x 12 dia. drain holes through conduit 180�
Bolt Assembly
Hold Down
F
F
FNo
m
90Line
Finished Surface
REFER PAGE 9-3 FOR NOTES
CLAMPING BOLT ASSEMBLY DETAIL
Torque 135Nm min
High tensile fixing nut
Torque 90 �
(Refer Detail)
High tensile clamping bolt
75 min
F
F
Top of conduit 70mm above footing
fix securely before placing concrete.
cast in footing. Plug both ends and
40 dia. 300R UPVC 90�
40 dia.UPVC conduit and
Ø700 = 500 PCD
Ø600 = 350 PCD
1-5-9-4
1 5 9-4 0C
LIGHTINGCOLUMNS MAJOR ROAD
SBM STEEL POLE FOOTING / ERECTION DETAILS
FOR NO CROSSFALL
10500-A4-1-5-9-4
5 84 8071 4
2.38, 2.44, 2.9
4927-A4-2.23, 2.37,
B 29.11.13
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
01/04/16
01/04/16
01/04/16
14/10/10
16.03.16C
F
F F
F
MATERIAL - POLE & OUTREACH
ASSY
809-8
811-1
811-2
QTYDESCRIPTION
Terminal panel and cable to single outreach arm
Terminal panel and cable to double outreach arm
1
NOTES:
1. Access door to be on side of pole that is least hazardous
to maintenance personnel (normally facing building line).
2. For location of terminal chamber relative to double outreach
refer diagram below.
3. Neutral and earth terminals of terminal panel are to be
bridged. Make bridge only after polarity has been established.
4. Ensure contact area between Base Plate and hold down bolt
washers is clean, free of paint, and bolts are tight.
Double outreach
Traffic flow
DOUBLE OUTREACH POLE ORIENTATION
Terminal chamber door
Traffic flow
MATERIAL - FOUNDATION
ASSY DESCRIPTION QTY
MATERIAL - LUMINAIRE
ASSY DESCRIPTION QTY
813-2
Foundation 350 PCD BPM steel pole - 1 conduit
Foundation 500 PCD BPM steel pole - 1 conduit839-2
842-2 Foundation precast 350 PCD BPM steel pole - 1 conduit1
Foundation 350 PCD BPM (special purpose) - 1 conduit
810-2
809-9
853-1
853-2
853-3
High mast luminaire 150W HPS - 12m mounting height
High mast luminaire 400W HPS - 15m mounting height
High mast luminaire 250W HPS - 12/15m mounting height 1
Pole 10.0m base plate mounted steel
Pole 13.0m base plate mounted steel
1
827-1
827-2
Terminal panel and cable to 3 way outreach arm
Terminal panel and cable to 4 way outreach arm
851-1
851-2
Highmast outreach frame - 1 way
Highmast outreach frame - 2 way1
852-1
852-2
Highmast outreach frame - 3 way
Highmast outreach frame - 4 way
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-10-1
1 5 10-1 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - U/G SERVICE
1, 2, 3 & 4 WAY OUTREACH - MATERIAL
10500-A4-1-5-10-1
NIL
4927-A4-8.1
F
FF
F
F
F
F
F
F
FBPM BASE PLATE MOUNTED POLE
PROPERTY
SIDE
40 Grout
2.0m
ROAD
SIDE
special purpose only.
For shallow foundation
Assy Selection
809-8 or 9
F
Nominal
Mounting
Height
12.0m
15.0m Pole
Height
10.0m
13.0mAssy Selection
811-1 or 2 or
827-1 or 2
Assy Selection
853-1 to 3
F
F
Underground service.
Refer Services
Drawing No. 1-4-7-1
Stabilisied backfill foundation
refer Construction Practices
Drawing 1-3-7-1
F
}(normal soil)
Assy Selection
851-1 or 2 or
852-1 or 2
For unsuitable soil conditions.
Refer Assemblies - Dwg 1-2-810 note 7.
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-10-2
1 5 10-2 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - U/G SERVICE
1, 2, 3 & 4 WAY OUTREACH - CONSTRUCTION
10500-A4-1-5-10-2
NIL
4927-A4-8.1
Assy Selection
810-2 or
839-2 or
842-2
Assy 813-2
F
F F
F
MATERIAL - POLE & OUTREACH
ASSY
809-8
811-1
811-2
QTYDESCRIPTION
Terminal panel and cable to double outreach arm
1
NOTES:
1. Access door to be on side of pole that is least hazardous
to maintenance personnel (normally facing building line).
2. For location of terminal chamber relative to double outreach
refer diagram below.
3. Neutral and earth terminals of terminal panel are to be
bridged. Make bridge only after polarity has been established.
4. Ensure contact area between Base Plate and hold down bolt
washers is clean, free of paint, and bolts are tight.
Double outreach
Traffic flow
DOUBLE OUTREACH POLE ORIENTATION
Terminal chamber door
Traffic flow
MATERIAL - FOUNDATION
ASSY DESCRIPTION QTY
MATERIAL - LUMINAIRE
ASSY DESCRIPTION QTY
813-2
Foundation 350 PCD BPM steel pole - 1 conduit
Foundation 500 PCD BPM steel pole - 1 conduit839-2
842-2 Foundation precast 350 PCD BPM steel pole - 1 conduit1
Foundation 350 PCD BPM (special purpose) - 1 conduit
810-2
809-9
853-1
853-2
853-3
High mast luminaire 150W HPS - 12m mounting height
High mast luminaire 400W HPS - 15m mounting height
High mast luminaire 250W HPS - 12/15m mounting height 1
Pole 10.0m base plate mounted steel
Pole 13.0m base plate mounted steel
1
827-1
827-2
Terminal panel and cable to 3 way outreach arm
Terminal panel and cable to 4 way outreach arm
851-1
851-2
Highmast outreach frame - 1 way
Highmast outreach frame - 2 way1
852-1
852-2
Highmast outreach frame - 3 way
Highmast outreach frame - 4 way
2
1Supply to terminal panel for steel pole807-6
800-6 Eyebolt & eyenut M16 x 150 to street light pole 1
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-11-1
1 5 11-1 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - O/H SERVICE
1, 2, 3 & 4 WAY OUTREACH - MATERIAL
10500-A4-1-5-11-1
NIL
4927-A4-8.1
804-2 6-35mm Aluminium / 4-35mm Copper Thru Connector
Terminal panel and cable to single outreach arm
F
FF
F
F
F
F
F
F
FBPM BASE PLATE MOUNTED POLE
PROPERTY
SIDE
40 Grout
2.0m
ROAD
SIDE
special purpose only.
For shallow foundation
809-8 or 9
Assy Selection
F
15.0m
12.0m
Height
Mounting
Nominal
13.0m
10.0m
Height
Pole
827-1 or 2
811-1 or 2 or
Assy Selection
853-1 to 3
Assy Selection
F
F
Drawing No. 1-4-7-1
Refer Services
Underground service.
Drawing 1-3-7-1
refer Construction Practices
Stabilisied backfill foundation F
}(normal soil)
852-1 or 2
851-1 or 2 or
Assy Selection
F
F
Assy 800-6
Fully ribbed core
is neutralDrawing No. 1-4-3-1, 1-4-4-1 & 1-4-5-1
Overhead service. Refer Services
Assy 807-6
F
1-5-11-2
1 5 11-2 0B
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - O/H SERVICE
1, 2, 3 & 4 WAY OUTREACH - CONSTRUCTION
10500-A4-1-5-11-2
NIL
4927-A4-8.1
842-2
839-2 or
810-2 or
Assy Selection
Assy 813-2
Refer Assemblies - Dwg 1-2-810 note 7.
For unsuitable soil conditions.
Assy 804-2
B 10.12.12
VOLUME FOLDER ISSUEPAGE
Approved Ergon
Approved Energex
Checked
Drawn
Date
Date
Date
Date
A ORIGINAL ISSUE
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
ABN 50 087 646 062
Ergon Energy Corporation Limited
C COPYRIGHT 2002 ERGON ENERGY
ABN 40 078 849 055
ENERGEX Corporation Limited
ENERGEX or Ergon Energy
without written permission from
reproduced in part or whole
This document must not be
REFERENCE DRAWING ENERGEX
REFERENCE DRAWING ERGON
EE DRWG NO:
EGX DRWG NO:
C. Noel
F. Zaini
P. Relf / A. Bletchly
L. Burton / T. Borg
24/04/13
24/04/13
04/04/13
14/10/10
MATERIAL - FOUNDATION
ASSY DESCRIPTION QTY
NOTES:
SBM 350 PCD hold down bolt cage
812-1
812-5
Bend U/G service conduit 40 dia x 90°
Conduit H.D. 40 dia.
829-1
AR
1
Refer foundation drawings forhold down bolts and slip planebolts assembly & tensioning requirements
SBM 500 PCD hold down bolt cage829-41
MATERIAL - POLE & OUTREACH
ASSY QTYDESCRIPTION
1
1
MATERIAL - LUMINAIRE
ASSY DESCRIPTION QTY
828-4
853-1
853-2
853-3
High mast luminaire 150W HPS - 12m mounting height
High mast luminaire 400W HPS - 15m mounting height
High mast luminaire 250W HPS - 12/15m mounting height 1
832-3
832-4
851-1
851-2
Highmast outreach frame - 1 way
Highmast outreach frame - 2 way1
852-1
852-2
Highmast outreach frame - 3 way
Highmast outreach frame - 4 way
828-3 Pole 10.0m slip base mounted steel
Pole 13.0m slip base mounted steel
1. For foundation details:
No crossfall, refer drawing 1-5-9-3 & 4.
Crossfall not exceeding 1:6, refer drawing 1-5-9-5 & 6.
Crossfall between 1:6 & 1:3, refer drawing 1-5-9-7 & 8.
2. For Slip base connection details:
Wiring details, refer drawing 1-5-9-9
832-1
832-2
Terminal panel & cable to 1 outreach SBM pole
Terminal panel & cable to 2 outreach SBM pole
Terminal panel & cable to 3 outreach SBM pole
Terminal panel & cable to 4 outreach SBM pole
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-13-1
1 5 13-1 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
SBM STEEL POLE / FOUNDATION - U/G SERVICE
HIGH MAST 1, 2, 3 & 4 WAY - MATERIAL
10500-A4-1-5-13-1
NIL
4927-A4-8.1, 2.23,
2.37, 2.38, 2.44
2.0m
F
F
F
�
�
�
�
�
�
�
�
�
�
�
�
F
FF
F
F
F
F
Traffic flow
SLIP BASE ORIENTATION
Kerb
Lin
e
* K
erb
Lin
e
F
* Direction of
outreach
Direction of
outreach
* For dual outreach only
TYPICAL POLE / PIT ARRANGEMENT
F
F
F1.0mF
Verge
Pole
Cable
PitF
F
F
F
F
Luminaire
Trafficflow
1.0
m
RO
AD
F
F
Assy 812-1
Assy 812-5
Location of terminal
chamber relative to
outreach
Traffic flow
(Dual Carriageway)
Traffic flow
(Dual Carriageway)
Alternate location
for pit only if
approach side is
unusable.
Assy Selection
828-3 or 4
Assy 829-1 or 4
Nominal
Mounting
Height
12.0m
15.0m
Pole
Height
10.0m
13.0m
Assy Selection
811-1 or 2 or
827-1 or 2
F
Refer drawing 1-5-9-9
for slip base connection
wiring details.
Underground service.
Refer drawing 1-4-8-1 & 2
Assy Selection
851-1 or 2 or
852-1 or 2
F
F
Assy Selection
853-1 to 3
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-13-2
1 5 13-2 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
SBM STEEL POLE / FOUNDATION - U/G SERVICE
HIGH MAST 1, 2, 3 & 4 WAY - CONSTRUCTION
10500-A4-1-5-13-2
NIL
4927-A4-8.1, 2.23,
2.37, 2.38, 2.44
F
F F
F
MATERIAL - POLE & OUTREACH
ASSY
811-1
811-2
QTYDESCRIPTION
Terminal panel and cable to single outreach arm
Terminal panel and cable to double outreach arm
1
NOTES:
1. Access door to be on side of pole that is least hazardous
to maintenance personnel (normally facing building line).
2. For location of terminal chamber relative to double outreach
refer diagram below.
3. Neutral and earth terminals of terminal panel are to be
bridged. Make bridge only after polarity has been established.
4. Ensure contact area between Base Plate and hold down bolt
washers is clean, free of paint, and bolts are tight.
Double outreach
Traffic flow
DOUBLE OUTREACH POLE ORIENTATION
Terminal chamber door
Traffic flow
MATERIAL - FOUNDATION
ASSY DESCRIPTION QTY
MATERIAL - LUMINAIRE
ASSY DESCRIPTION QTY
813-2
Foundation 350 PCD BPM steel pole - 1 conduit
Foundation 500 PCD BPM steel pole - 1 conduit839-2
842-2 Foundation precast 350 PCD BPM steel pole - 1 conduit1
Foundation 350 PCD BPM (special purpose) - 1 conduit
810-2
854-3
853-1
853-2
853-3
High mast luminaire 150W HPS - 12m mounting height
High mast luminaire 400W HPS - 15m mounting height
High mast luminaire 250W HPS - 12/15m mounting height 1
1
827-1
827-2
Terminal panel and cable to 3 way outreach arm
Terminal panel and cable to 4 way outreach arm
851-1
851-2
Highmast outreach frame - 1 way
Highmast outreach frame - 2 way1
852-1
852-2
Highmast outreach frame - 3 way
Highmast outreach frame - 4 way
854-1 Pole mid hinged base plate mounted steel 10.0m
Pole mid hinged base plate mounted steel 13.0m
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
1-5-14-1
1 5 14-1 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - U/G SERVICE
1, 2, 3 & 4 WAY OUTREACH - MATERIAL
10500-A4-1-5-14-1
NIL
4927-A4-2.42
F
FF
F
F
F
F
F
F
F
PROPERTY
SIDE
40 Grout
2.0m
ROAD
SIDE
special purpose only.
For shallow foundation
Assy Selection
854-1 or 3
F
Nominal
Mounting
Height
12.0m
15.0m Pole
Height
10.0m
13.0mAssy Selection
811-1 or 2 or
827-1 or 2
Assy Selection
853-1 to 3
F
F
Underground service.
Refer Services
Drawing No. 1-4-7-1
Stabilisied backfill foundation
refer Construction Practices
Drawing 1-3-7-1
F
}(normal soil)
Assy Selection
851-1 or 2 or
852-1 or 2
For mid hinged BPM pole installation & operation
details refer Drawing No. 1-3-15-1 & 2
F
MID HINGED BPM BASE PLATE MOUNTED POLE
For unsuitable soil conditions.
Refer Assemblies - Dwg 1-2-810 note 7.
1-5-14-2
1 5 14-2 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
BPM HIGH MAST / FOUNDATION - U/G SERVICE
1, 2, 3 & 4 WAY OUTREACH - CONSTRUCTION
10500-A4-1-5-14-2
NIL
4927-A4-2.42
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
Assy Selection
810-2
839-2
842-2
Assy 813-2
VOLUME FOLDER ISSUEPAGE
A
HARD COPY UNCONTROLLED
C COPYRIGHT 2002 ENERGEX
Ergon Energy Corporation Limited
ABN 50 087 646 062
C COPYRIGHT 2002 ERGON ENERGY
ENERGEX Corporation Limited
ABN 40 078 849 055This document must not be
reproduced in part or whole
without written permission from
ENERGEX or Ergon Energy
EE DRWG NO:
EGX DRWG NO:
J. Brooks
R. English
D. Taylor / B. Oyegoke
L. Burton / T. Borg
14/10/10
14/10/10
14/10/10
14/10/10
RAISE AND LOWER METHOD
OPERATING NOTES
LOWERING HEADFRAME
1. Remove access door panel at base of apron located on the opposite side to the apron.
2. Remove padlock from internal lug which protrudes through the pole from the apron and
secure the apron to the base of the pole.
3. Provide two lengths of rope - min length 15m (not supplied).
4. Securely attach the end of one of the ropes (rope ’A’) to the handle which is located at
the base of the apron section. This rope is the ’raise and lowering’ rope.
5. Securely attach the end of the second rope (rope ’B’) to the same handle and thread the
rope through the lifting lug located at the base of the pole. This rope is the ’safety backup’ rope.
6. Before removing apron fixing screw, ensure that personnel are not standing either directly
behind the apron or in the area in front of the pole where the headframe will be lowered to.
7. Before removing apron fixing screw, ensure that a second person pulls the safety backup
rope ’B’ tight. Pull apron away from pole using the handle and lowering rope ’A’ until top
of pole starts to descend under its own weight.
8. One person should slowly lower the pole using the raise and lower rope ’A’, avoiding
jerky movements. A second person should maintain a slight tension in the backup
rope ’B’ in case of failure of the first rope.
9. During the maintenance of the headframe equipment, while the pole is in the folded
down position, the top of the pole must be securely tied to the base of the pole.
The headframe should NOT be released at any stage when the mass or luminaires
have been removed from the headframe.
RAISING HEADFRAME
10. To return headframe to its upright position, rope ’A’ is drawn downwards until rope ’B’
assumes the transfer of the weight and encourages the lowering of the apron to continue.
Rope ’A’ now controls the rate of descent, and slowly allows the apron to close snuggly
against the pole.
11. Once the pole is returned to its upright position, the second person on rope ’B’ should
maintain a slight tension on the safety backup rope while the other person immediately
replaces the apron fixing screw and locks the internal security padlock.
12. It is suggested that the ropes be stored in the pole base before securely refitting the
access door panel.
Do not alter headframe mass fitted to the headframe of this pole. The design of the hinge and apron is critical for the correct operational
balance for the nominated mass fitted to the headframe. Mid Hinged Poles are trial balanced at the manufacturers prior to delivery by fitting
counter weights at the base of the apron in conjuction with loading the headframe with the nominated mass. If, for any reason the mass on the
headframe is changed, the operation and design integrity of the pole will be affected and could result in damage to the pole and personnel.
WARNING
Hazard area
Headfr
am
e
Wid
th x
3
Pole length +15%
Use suitable lengths of nylon rope
to suit height of pole
Safety backup
rope ’B’
Raise & lower
rope ’A’
Approx. 15kg load
1-5-14-3
1 5 14-3 0A
LIGHTINGCOLUMNS MAJOR ROAD - ENERGEX ONLY
MID HINGED, COUNTER BALANCED BPM POLE
INSTALLATION DETAILS
10500-A4-1-5-14-3
NIL
4927-A4-2.43