Lifting / Spreader Beams - Home- · PDF fileAll Certex Lifting / Spreader Beams are designed...

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Lifting / Spreader Beams

Transcript of Lifting / Spreader Beams - Home- · PDF fileAll Certex Lifting / Spreader Beams are designed...

Lifting /

Spreader Beams

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Contents

1 CERTEX NORWAY AS company information 2

2 Definitions 3

3 DNV GL Type Approved Lifting Beams 4

3.1 Multi Section Beams 5

3.2 Single Section Beams 6

3.3 Shackles 7

3.4 Lifting Slings 9

3.5 Marking of beams 10

3.6 Documentation options on beam deliveries 10

3.7 Regulations and Compliance 11

3.8 Certex Lifting / Spreader beam sets 11

3.9 Lifting / Spreader beam capacity 12

3.10 How to find a suitable beam 15

4 Certex Standard Lifting / Spreader Beams 16

5 Customized Lifting / Spreader Beams 18

6 Certex Rental Beams 19

CERTEX

NORWAY AS

Nygårdsviken 1

5165 Laksevåg-Bergen

Norway

Phone: +47 55 94 78 80

Mail:

[email protected]

Web: www.certex.no

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1 CERTEX NORWAY AS Company Information

CERTEX NORWAY AS is Norway's leading provider of certified lifting equipment and service, and has a

nationwide distribution through its own service centres at Follestad, Stavanger and Bergen.

CERTEX NORWAY AS was established in Norway over 30 years ago under the name Bridon Norge AS. At any

time, we stock approx. 8000 articles, in addition to the CERTEX system's further approx. 50,000 articles which

we also have access to.

Through our project department based in Bergen, we provide a high variety of special components like sheaves,

blocks, lifting and spreader beams, lifting and transportation frames or other kinds of structures for both on- and

offshore industry, all components designed by CERTEX NORWAY’s own engineers.

CERTEX is owned by Axel Johnson International AB - a company within the Axel Johnson Group.

CERTEX has sister companies in Sweden, Denmark, Finland, Germany, UK, Estonia, Latvia, Lithuania, Russia,

Belgium, France, Spain and the Netherlands. Thanks to our international spread, we have access to experience,

product development and a wide network of contacts that benefit our customers.

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2 Definitions

WLL Working Load Limit, used for equipment according to the Machinery Directive 2006/42/EC

SWL Safe Working Load, used for equipment according to international regulations for use at sea

T / Te Metric ton, abbreviated to T or Te

Lifting Beam Device made for lifting together with lifting slings. Lifting beams are made for

a certain and limited set of sling angles

Spreader Beam A type of lifting beam made with the intent to spread the lifting slings. The

slings are spread either to avoid contact with surrounding equipment, e.g. the

load, or to reduce the stress in the lifted object.

Machinery Directive 2006/42/EC

European Union directive concerning machinery and lifting equipment with main intent to ensure a common safety level

ILO 152 Convention concerning Occupational Safety and Health in Dock Work

DNV LA 2.22 DNV Standard for Certification No. 2.22 Lifting Appliances. A publication that contain principles, acceptance criteria and practical information related to the Society's consideration of objects, personnel, organizations, services and operations.

DNVGL-ST-0377 DNV GL’s standard for shipboard lifting appliances that provides requirements for certification and verification of lifting appliances intended for load handling within and outside vessel while in the harbour or in sheltered waters and within the vessel while at sea.

DNVGL-ST-0378 DNV GL’s standard for offshore and platform lifting appliances that provides requirements for certification and verification of cranes intended for load handling outside vessel while at sea (offshore cranes), and load handling onboard offshore units/installations (platform cranes).

DNV-OS-H205 Lifting Operations (VMO Standard - Part 2-5) that provides specific guidance and recommendations for Engineered onshore, inshore and offshore lifting operations, conducted both in air and subsea.

DNVGL-ST-E273 Standard 2.7-3 for Portable offshore units that covers suitable requirements to portable offshore units (POUs), with respect to design, manufacturing, testing and certification.

NORSOK R-002 Standard valid for technical requirements to lifting appliances and lifting accessories on all fixed and floating installations, mobile offshore units, barges and vessels, as well as on land based plants where petroleum activities are performed.

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3 DNV GL Type Approved Lifting / Spreader

Beams

Key benefits

- Flexibility within lengths and loads / reusable

- Multiple modules or single modules

- Interchangeable components within each load range

- End link options depending on your lift

- Wire- or fibre slings compatibility

- Suitable for subsea use

- Painted according to NORSOK M-501 systems

- Step by step user manual included with each delivery

- Highly competitive prices and lead times

- DNV GL Type Approved

The Certex Lifting Beam with DNV GL Type Approval provides full flexibility

and possibility to operate with different lengths and loads, all in one beam!

COMPONENT

OVERVIEW

Centre module, 1000-6000mm

Side module, 300-1460mm

End forks

End links Type C

End links Type D

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3.1 Multi Section Beams

This type of beam consists of multiple sections to each load range

depending on the required length. The load range is from 1T – 475 T

with lengths of 1,5 m – 15 m, providing you a large set of lifting options.

One of the main purposes and key benefits of the multi section beams

is the interchangeable components. Within its load range,

modules/sections can be added or taken away to provide you with the

flexibility in lengths that you need.

Multi section Lifting Beam deliveries

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3.2 Single Section Beams

If flexibility in length is not an issue and your upcoming lift is limited to

an operation with exact specified length and load, a single section

option may be beneficial.

The same components still apply, however the centre section is

limited to one piece, reflecting the total length needed for your

operation.

Should you still see the need for interchangeable components even

though you have already purchased the single section beam, there is

no need to worry. The end forks and links are still interchangeable

with the multi section beams and can easily be assembled with these

components.

The single-section lifting beams are designed using the same criteria

as the multi-module beams, thus the same dimensions in height and

width, the same shackle options and the same connecting bolts.

Single section Lifting Beam deliveries

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3.3 Shackles

Shackles are optional with all deliveries. Our lifting beams are suited for use with standard bow shackles or wide

body shackles.

The required shackle sizes depend on the load of the beam, see illustrations on which shackle sizes to use for

the corresponding beam below.

Type Beam Drawing Shackle

above (T) Qty

Shackle

below (T) Qty

30-200-11371 2 2 2 2

30-200-11372 6.5 2 6.5 2

30-200-11671 12 2 12 2

30-200-10656 25 2 25 2

30-200-10657 35 2 35 2

30-200-10658 35 2 35 2

30-200-10659 55 2 55 2

30-200-10660 85 2 85 2

30-200-10661 120 2 120 2

30-200-10662 150 2 150 2

30-200-10663 200 2 200 2

30-200-10664 300 2 300 2

30-200-10665 300 2 300 2

30-200-10666 400 2 400 2

30-200-10667 400 2 400 2

30-200-11371 2 2 2 4

30-200-11372 6.5 2 3,25 4

30-200-11671 12 2 6,5 4

30-200-10656 25 2 9,5 4

30-200-10657 35 2 12 4

30-200-10658 35 2 17 4

30-200-10659 55 2 25 4

30-200-10660 85 2 35 4

30-200-10661 120 2 55 4

30-200-10662 150 2 85 4

30-200-10663 200 2 120 4

30-200-10664 300 2 150 4

30-200-10665 300 2 150 4

30-200-10666 400 2 200 4

30-200-10667 400 2 200 4

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Type Beam Drawing Shackle

above (T) Qty

Shackle

below (T) Qty

30-200-11371 - 2 - 2

30-200-11372 - 2 - 2

30-200-11671 - 2 - 2

30-200-10656 30 2 30 2

30-200-10657 40 2 40 2

30-200-10658 55 2 55 2

30-200-10659 75 2 75 2

30-200-10660 125 2 125 2

30-200-10661 150 2 150 2

30-200-10662 150 2 150 2

30-200-10663 200 2 200 2

30-200-10664 250 2 250 2

30-200-10665 300 2 300 2

30-200-10666 400 2 400 2

30-200-10667 400 2 400 2

30-200-11371 - 2 - 4

30-200-11372 - 2 - 4

30-200-11671 - 2 - 4

30-200-10656 - 2 - 4

30-200-10657 - 2 - 4

30-200-10658 55 2 40 4

30-200-10659 75 2 40 4

30-200-10660 125 2 75 4

30-200-10661 150 2 125 4

30-200-10662 150 2 125 4

30-200-10663 200 2 150 4

30-200-10664 250 2 200 4

30-200-10665 300 2 250 4

30-200-10666 400 2 300 4

30-200-10667 400 2 300 4

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3.4 Lifting slings and stock

The lifting beam is intended for use with steel wire slings, fibre rope slings or chain slings. We produce and certify wire sling assemblies according to various applicable standards. We are type approved by DNV GL according to DNV Standard for Certification 2.7-1.

Our in house production facility provides fast and reliable sling

production. With our 3700 T pressing machine, end terminations are

performed on steel wire rope from 2 mm – 144mm. In our workshop,

there is also a test bench where proof load testing and break testing

are carried out regularly. The capacity is 100T.

From our stock, we keep approx. 8000 articles with another 50000

articles from our total Certex-stock, which we also have access to.

Our Workshop

Our stock

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3.5 Marking of beams

A stainless steel marking plate with laser printed letters is attached to each lifting beam. The beams are also

labelled with capital black letters.

3.6 Documentation options on beam deliveries

Description Normal Enhanced option

Declaration of conformity X X

User Manual X X

Form 4 Certificate X X

Material Traceability List - X

Material Certificates - X

Dimension control reports - X

Welding and NDT doc - X

Proof load testing reports - X

ILO Form 3 certificates - X

Paint reports - X

Weight reports - X

Inspection and Test Plan - X

The documentation packages are electronically sent to our customers as an MRB.

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3.7 Regulations and compliance

All Certex Lifting / Spreader Beams are designed to comply with the following standards and

regulations:

- Machinery Directive 2006/42/EC

- ILO Convention 152

- DNVGL-ST-E273 Portable Offshore Units

- DNV Standard for Certification No 2.22, Lifting Appliances

- DNVGL-ST-0377 Standard For Shipboard Lifting Appliances

- DNVGL-ST-0378 Standard For Offshore and Plaftorm Lifting Appliances

- DNV-OS-H205 Lifting Operations

- NORSOK R-002 Lifting Equipment

3.8 Certex Lifting / Spreader beam sets

The Certex beams are assembled with a hinged connection in each end, which enables rotation around the

bolt of the upper shackle as illustrated below. This functionality enables the beam to be used with a wide range

of sling angles.

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The Certex beams are named based on applicable class/regulations, end link options and loads, as illustrated

below:

Beam

category

Class / Regulations

Machinery

Directive

2006/42/

EC

ILO 152

DNV

Lifting

Appl.

2.22

DNVGL-

ST-0377

DNVGL-

ST-0378

DNV

-OS-

H205

NORSO

K R-002

DNVGL-

ST-E273

CT1 X

CT2 X X X X X X X

CT3 X X X X X X X X

Table 1 Overview on class / regulations compatibility

Table 1 shows that by ordering a CT1 beam type, this will be applicable for use within the criteria of the Machinery

Directive. This basically means that the beam can only be used if the lift is carried out by using a crane located

on land or on a fixed installation / platform. This beam type cannot be used while operating from i.e. an offshore

crane located on a floating vessel.

At CERTEX NORWAY AS, we have the necessary expertise to guide you in terms of which certification level is

applicable for your upcoming lift.

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3.9 Lifting / Spreader beam capacity

As mentioned in 4.1, the beams are organised in three capacities, CT1, CT2 and CT3. Each capacity is divided

into three ranges; one low range, one middle range and one high range.

As shown by figure 1, each of the beams have a varying capacity dependent on length, all of which are tapering

off at long lengths due to buckling.

Figure 1 Capacity range of beams

Each of the beams can be supplied with several types of end links as mentioned in previous chapters and as

shown by table 2; either standard bow shackles or wide body shackles.

Beam category Capacity (T)

Low Range Mid-Range High Range

CT1

C 3 10 20

34 55 80 105

132 155 245 266 275 366 392 475

D

CWB

DWB

CT2

C 1 5 10

25 40 58 100

D

CWB

DWB

CT3

C

10 20

30 50 75 100 150 200 250 300 350 400 D

CWB

DWB

Table 2 Overview on beam types, load ranges and end links.

0

50

100

150

200

250

300

350

400

450

500

0 5 10 15

Liftin

g C

ap

acity (

Me

tric

To

ns)

Length of Spreader Beam (m)

CT1

0 5 10 15

Length of Spreader Beam (m)

CT2

0 5 10 15

Length of Spreader Beam (m)

CT3

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The length at which each beam category can hold its full capacity is shown in Table 3 below. For longer

lengths, the capacity will taper off as shown by figure 1.

Range Drawing

Max Length (Meters) at Max Capacity (Metric Tons)

CT3 CT2 CT1

Lo

w R

an

ge

30-200-11371 - - 1 T 15 m 3 T 8.5 m

30-200-11372 - - 5 T 15 m 10 T 11 m

30-200-11671 - - 10 T 15 m 20 T 9.5 m

30-200-10656 10 T 15 m 25 T 14.5 m 34 T 12.5 m

30-200-10657 20 T 14 m 40 T 10 m 55 T 8.5 m

30-200-10658 30 T 13 m 58 T 9 m 80 T 7.5 m

30-200-10659 50 T 12 m 100 T 8 m 105 T 8 m

30-200-10660 75 T 11 m 132 T 8 m 132 T 8 m

30-200-10661 100 T 10 m 155 T 8 m 155 T 8 m

Mid

Ran

ge 30-200-10662 150 T 10 m 245 T 7.5 m 245 T 7.5 m

30-200-10663 200 T 10 m 266 T 8.5 m 266 T 8.5 m

30-200-10664 250 T 10 m 275 T 9.5 m 275 T 9.5 m

Hig

h R

ang

e 30-200-10665 300 T 10 m 366 T 9 m 366 T 9 m

30-200-10666 350 T 10 m 392 T 9 m 392 T 9 m

30-200-10667 400 T 10 m 475 T 9 m 475 T 9 m

Table 3 Overview on beam types and maximal lengths at maximum load.

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3.10 How to find a suitable beam

Obviously, the more you know about your upcoming lift, the better.

At Certex, we are here to help you find the best suitable beam and lifting

gear for the job.

Do not hesitate to contact us for counselling, advice and delivery of your

requested components.

Key

information:

Location of crane: Determines whether or not the delivery could be seen as a land-lift or offshore lift Weight of component: Determines the minimum required SWL / WLL for the selected lifting beam Distance between lifting points of component(s) to be lifted: Determines the required length of the lifting beam Lifting height from beam to crane hook: Determines the required length of lifting slings and the beneficial sling angle One or more operations? May determine the certification level of the beam Operational environment: May determine selected material and/or which surface protection to be applied

If your desired lifting / spreader beam is not located

within these chapters, don’t worry. We also provide

you with our customized lifting beams, specially

designed for your purpose.

Find out more on the following pages.

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4 Certex Standard Lifting / Spreader Beams

Our standard lifting / spreader beams are designed according the

Machinery Directive 2006 /42/EC, with safety factor 4:1 and comes in

sizes up to 6 m with WLL up to 200 Te.

The beams are manufactured for either 30º or 45º slings angle from

vertical acc. to table 4.1 and 4.2.

The standard lifting / spreader beam is a good choice if your upcoming

lift is shall be performed onshore.

The beams are painted according to Norsok M-501 sys 1.

Available in lengths from 1-6

meters with 1-200 Te capacity.

Design and delivery according

to the Machinery Directive 2006

/42/EC, SF 4:1.

Shackles and lifting slings

included in delivery if required.

CERTEX STANDARD

BEAMS

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Table 4.1 Overview on standard beam types with 30º sling angle from vertical.

Table 4.2 Overview on standard beam types with 45º sling angle from vertical.

Drawing WLL Shackle

above (T)

Shackle

below (T)

Length

(c-c)

Approx

weight (kg)

30-200-11700 1 1 1

up

to 6

m

20 - 50

30-200-11701 5 3,25 3,25 35 - 85

30-200-11702 10 6,5 6,5 70 - 160

30-200-11703 15 9,5 8,5 75 - 180

30-200-11704 20 12 12 95 - 225

30-200-11705 25 17 13,5 95 - 215

30-200-11706 30 25 17 95 - 215

30-200-11707 35 25 25 115 - 270

30-200-11708 40 25 25 115 - 270

30-200-11709 45 35 25 120 - 275

30-200-11710 50 35 25 125 - 275

30-200-11711 75 55 55 165 - 350

30-200-11712 100 85 55 165 - 350

30-200-11713 125 85 85 175 - 370

30-200-11714 150 120 85 215 - 460

30-200-11715 175 120 120 245 - 510

30-200-11716 200 120 120 250 - 515

Drawing WLL Shackle

above (T)

Shackle

below (T)

Length

(c-c)

Approx

weight (kg)

30-200-11720 1 1 1

up

to 6

m

20 - 50

30-200-11721 5 4.75 3.25 45 - 120

30-200-11722 10 8.5 6.5 75 - 205

30-200-11723 15 12 8.5 75 - 205

30-200-11724 20 17 12 90 - 245

30-200-11725 25 25 13.5 110 - 300

30-200-11726 30 25 17 115 - 310

30-200-11727 35 25 25 130 - 350

30-200-11728 40 35 25 135 - 355

30-200-11729 45 35 25 135 - 355

30-200-11730 50 55 25 140 - 360

30-200-11731 75 55 55 155 - 375

30-200-11732 100 85 55 210 - 515

30-200-11733 125 120 85 225 - 525

30-200-11734 150 120 85 275 - 650

30-200-11735 175 150 120 280 - 650

30-200-11736 200 150 120 340 - 805

STANDARD

LIFTING /

SPREADER

BEAMS

Standard

documentation:

- Form 4 Certificate

- User Manuals

- Declaration of conformity

Optional

documentation:

- Material Certificates

- Dimensional reports

- NDT documentation

- Welding documentation

- Load test reports

- Paint reports

- 3rd party certificate

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5 Certex Customized Lifting / Spreader

Beams

In addition to our DNV GL Type Approved Beams and standard

beams, CERTEX NORWAY AS also produce customized beams for

numerous applications. Our highly dedicated project team makes sure

that our customers’ requirements are met and that the beams are

delivered according to current rules and regulations and of top quality.

Our custom made beams are produced from Certex own design

based on our customers’ enquiries and there are no limitations in

terms of what we can deliver.

Each custom made beam is

designed to comply with the

current regulations

Whether your lifting operation

is performed onshore, offshore

or below the sea level CERTEX

NORWAY AS deliver.

CERTEX CUSTOM

BEAMS

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6 Certex Rental Beams

CERTEX NORWAY AS’ rental beams are based on our DNV GL Type Approved Beam series, and are currently

available in sizes from 10 T – 245 T with a large number of modules to suit our customers’ required lengths.

Key benefits

- Saving storage cost and space

- Saving logistics

- No project handling

- No maintenance

- No annual certification

- Necessary certificates included

- Pre- assembled

- Available from stock

The rental beam are ready for pick up at our premises or transported to our customers. Shackles are included in the rental price and lifting slings can easily be provided from our different sites in Norway or sister companies in Europe. User manuals and necessary documentation are standard documentation for the beams.

Contact us for immediate delivery!

Like our beam series, the rental beams also

provide the option of different end link types

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Contact CERTEX NORWAY AS:

Bergen Office, Laksevåg (photo)

Nygårdsviken 1 5165 Laksevåg

Tlf: 55 94 78 80 Email: [email protected]

Stavanger Office, Forus

Gamle Forusvei 25 4031 Stavanger

Tlf: 51 57 87 00 Email: [email protected]

Oslo Office, Follestad

Røyken Næringspark Johan Follestads vei 6 3474 Åros

Tlf: 66 79 95 00 Email: [email protected]

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