Lift Using Water Pumping

7/25/2019 Lift Using Water Pumping

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MAHARASHTRA STATE BOARD OF TECHNICAL

EDUCATION, MUMBAI

A

Project Report

On

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N#me o$ Stuent%&

Uner 'ui#nce o$N#me o$ t(e 'uie

Dep#rtment o$ )))))**En+ineerin+

P#m#&(ri Dr* itt(#-r#o i.(e P#ti- In&titute o$ Tec(no-o+! /

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2/46

078 "78 1*sample of cover page /page :1

MAHARASHTRA STATE BOARD OF TECHNICAL

EDUCATION, MUMBAI

A

Project Report

On

Add your Project Title

Submitte b!"

N#me o$ Stuent%&

Uner 'ui#nce o$N#me o$ t(e 'uie

Dep#rtment o$ Mec(#nic#- En+ineerin+2


3/46


En+ineerin+ 0Po-!tec(nic1, Loni 23454607837"7834 1

Pr#9#r# Rur#- Euc#tion Societ!:&


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CERTIFICATE

Certified that the project report entitled

_______________________________________________ has been

successfully completed by:

1.

2.

3.

as partial fulfillment of iploma course in !!!!!!!!!!!!!!!!!!!! under the

M#(#r#&(tr# St#te Bo#r o$ Tec(nic#- Euc#tion, Mumb#i during the

academic year 78 "78 *

"he said #or$ has been assessed by us and #e are satisfied that the same

is up to the standard envisaged for the level of the course% and that the said #or$

may be presented to the e&ternal e&aminer.

'(pace for (ign) '(pace for (ign)

"ype ame of +uide "ype ame of

,- 'UIDE HOD

3


4/46

'ame (ign of rof. .+.i$am

0&ternal 0&aminer) PRINCIPAL

Institute Code: Institute Code:


5/46

PA'E; 4

ac$no#ledgement '(450)


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INDEX

Sr. no.

Name of the topic

Page

No.

3Introduction

5

7Component ued

38

4!eign Conideration

37

2"aterial election

72

>"anufacturing

75

6Aem#ly

43

5Cot $timation

42

?Ad%antage & !iad%antage

4?

@'earning S(ill

28

38Concluion

27

33 )eference 22

;


7/46

Chapter no* +

INT),!-CTI,N


8/46

I"=->C"I-

"he energy is most important thing. "he every #or$ is done by using of

energy

"here are t#o type of energy

1. =ene#able energy

2. on rene#able energy

"he non ?rene#able energy is mostly used but it is limited in our #orld so #e

#ant to save that energy. so the conservation of energy is most important .

@y inspiring of energy conservation #e ma$e a one energy saver

machine -ur #orld is automation #orld in present also #e have many buildings

more of them have lift for transporting the people up do#n. for using of thismotion #e create a machine

In that machine #e use the motion of lift is controlled by pump means

the do#n#ards motion it is transmitted to the reciprocating pump pump

drive #ater is pumped.

F#ctor& in con&ier#tion o$ project:

1) Compatibility #ith the objective and plan.

2) vailability of needed scientific and engineering s$ills in = .

3) Critical technical problems li$ely to emerge.

) 4ar$et prospects and potential of the proposed ne# product.

) vailability of production s$ills needed.

;) 8inancial return e&pected.


9/46

"he objective of our project is to enable the human to have the ability to move around

the place #ith absolute ease% #ith the use of lift #ith #ater pumping .

S#-ient $e#ture& o$ t(e project:

1. Control the motion of lift using pump

2. "ransportation the one place to another place

3. 0asy to use

. >ptoD $g load carrying capacity.

. 7ater delivered uptom


10/46

Chapter no* .

C,"P,N$NTSC,"P,N$NTS

-S$!-S$!

C-4-" -"I"E >=->(

1D


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5 shape column Bm "o ma$e a frame

(Auare bar 2m "o support the frame

(proc$et #heel ;nos 8or transmission

chain m 8or drive to sproc$et #heel

Circular shape rod 1ft 2nos 8or arrangement of sproc$et #heel

pipe 3m 8or supply of #ater

7ood *ft 1Dmm

thic$

8or circular shape cran$

iston cylinder 1.*3D 8or pump the #ater

4otor 12v 8or going to lift up side

"joint 2nos 8or pipe fitting

ut bolt 2 8or tightening of frame

11


12/46

Chapter no* .

!$SI/N

C,NSI!$)ATI,N

12


13/46

Introduction*

"his chapter describes some of the design techniAue used by

designers of comple& structures. 4athematical models and analysis are briefly describe and

detail description is given of the finite ? element method of structural analysis. (olution

techniAues are presented for static% dynamic model analysis problems. s part of the design

procedure the designer must be analyses the entire structure and some of its components. "o

perform this analysis the designer #ill develop mathematical models of structure that are

appro&imation of the real structure% these models are used to determine the important

parameters in the design. "he type of structural model the designer uses depends on the

information that is needed and the type of analysis the designer can perform.

"hree types of structural models are

1. Ri+i Member&;"he entire structure or parts of the structure are considered

to be rigid% hence no deformation can occur in these members.

2. F-eib-e member&: "he entire structure or parts of the structure are modeled

by members that can deform% but in limited #ays. 0&amples of this members

trusses% beams and plates.

3. Continuum: continuum model of structure is the most general% since fe# if

any mathematical assumptions about the behaviour of the structure need

13


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'ENERAL PROCEDURE IN MACHINE DESI'N

"he general steps to be follo#ed in designing the machine are as follo#ed.

i) reparation of a statement of the problem indicating the purpose of

the machine.

ii) (election of groups of mechanism for the desire motion.

iii) Calculation of the force and energy on each machine member.

iv) (election of material.

v) etermining the siFe of component dra#ing and sending for

manufacture.

vi) reparation of component dra#ing and sending for manufacture.

vii) 4anufacturing and assembling the machine.

viii) "esting of the machine and for functioning.

1


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DESI'N

In this machine follo#ing parts needs to design

Fr#me 0co-umn cripp-in+ /cru&(in+ 1

Sproc.et =(ee-

Cr#n.

C!-iner / Pi&ton

H!r#u-ic circuit

1


16/46

DESI'N OF FRAME;" "he column of frame is G5H section

imension of section is 2.*2.*35ength of column 1DDmm

5e of column 253DDD

rea of the section is 13.cm3

4oment of inertia I&&D;.D3mm3

Iyy


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SPROCET


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1B


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20/46

12.


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Outer i#meter o$ c!-iner;" 3*24cm

Intern#- i#meter o$ c!-iner;" 3*2cm

Len+t( o$ c!-iner;" 48cm

So,

Amount o$ =#ter e-i9ere 7 c!-iner 9o-ume

o-ume o$ c!-iner;"

o-ume o$ c!-iner;" 357cm4

Tot#- #mount o$ =#ter e-i9ere;" 7357 46@*2>cm4

But

3cm48*883-it


22/46

22


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CRAN

C!-iner -en+t(; 48cm

Stro.e -en+t( ; 7?cm

TDC; 3mm

BDC; 7@mm

Di#meter o$ cr#n. &to.e -en+t( G i&t#nce

bet=een TDC -o=er e+e o$ cr#n.

Di&t#nce bet=een TDC -o=er e+e ;"5*>cm

So cr#n. i#meter;" 4>*> cm

23


24/46

HDRALIC CIRCUIT

2

T, S0ST$"

,-T'$

IN'$T N,N

)$T-)N

1A'1$


25/46

Chapter no* 2

"AT$)IA'

S$'$CTI,N

2


26/46

"he proper selection of material for the different part of a machine is the main

objective in the fabrication of machine. 8or a design engineer it is must that he be familiar

#ith the effect. "he Choice of material for engineering purposes depends upon the follo#ing

factors:

1. vailability of the materials.

2. (uitability of materials for the #or$ing condition in service.

3. "he cost of materials.

. hysical and chemical properties of material.

. 4echanical properties of material.

"he material selected should #ith stand it. nother criteria for selection of metal

depend upon the type of load because a machine part resist load more easily than a live load

and live load more easily than a shoc$ load.

(election of the material depends upon factor of safety% #hich in turn depends upon the

follo#ing factors.

1. =eliabilities of properties

2. =eliability of applied load

3. "he certainty as to e&act mode of failure

. "he e&tent of simplifying assumptions

. "he e&tent of localiFed

;. "he e&tent of initial stresses set up during manufacturing


27/46

4"0=I5 >(0

COMPONENT MATERIAL

8=40 C(" I=-

C=K 7--

I0 5("IC

CE5I0= 4.(

-LL50 lastic

ut bolt 4.(

CI=C>5= =- C(" I=-

(=-C0" 4.(

C,I 4.(

" M-I" C(" I=-

2


28/46

Chapter no* 3

"AN-4ACT-)IN/

2B


29/46

"he process of conversion of ra# material in to finished products using the

three resources as 4an% machine and finished subcomponents.

4anufacturing is the term by #hich #e transform resource inputs to create

>seful goods and services as outputs. 4anufacturing can also be said as an

intentional act of producing something useful . "he transformation process is

(ho#n belo#

Input conventional process out put

It s the phase after the design. ,ence referring to the those values #e #ill plan

"he various processes using the follo#ing machines:

i) >niversal lathe

ii) +rinding machine

iii) o#er sa#

iv) rill machine

v) 0lectric arc #elding machine% etc.

2


30/46

31 COMPONENT; FRAME

MATERIAL;" M.S. V - ANGLE

(=.

-

0(C=I"I-

-8

-0="I-

4C,I0>(0

C>""I+ 40(>=040"

1

Cutting the

angle in to

length as per

d#g

+as

cutting

machine

+as

cutter(teel rule

2

Cutting the

angle in to

number of

piece as perd#g

+as

cutting

machine

+as

cutter(teel rule

3

8iling

operation can

be performed

on cutting

side and bring

it in

perpendicular

C.(.

@ench

vice8ile "ry sAuare

7eld the

angles to the

reAuired siFe

as per the

dra#ing

0lectric

arc

#elding

machine

"ry sAuare

rilling the

frame at

reAuired

points as perthe dra#ing.

=adial

drill

machine

"#ist

drill6ernier caliper

3D


31/46

.5 C,"P,N$NT* (,8" -8 (=-CK0"

"AT$)IA'*6 M.S. CIRCULAR ROD

7-ANTIT0 * 2

25 Component* Connecting pin

"aterial* M.S

7uantity* 2

(r no

De&cription o$

t(e

opr#tion

4/C

>se

Migs and

fi&tureToo- U&e

4easuring

Inst.

"ime

=eAured

1 "urning Lathe Chuck(ingle point

tool Varnier 1 min

2 Facing Lathe Chuck Single pointtool

Varnier 10 in

! C"ape#ing Lathe ChuckC"ape#ing

tool$ % in

31

(r De&cription o$ 4/C >se Migs and Too- U&e 4easuring "ime

o the operation 8i&tures Inst =eAuired

1 8acing 5athe Chuc$ (ingle pt. 6ernier 3D 4in

cutting tool Calliper

2 (tep turnig 5athe Chuc$ rills 6ernier 3D 4in

Calliper

3 "hreading 5athe @ench 6ice Knurling 1D 4in

"ool


32/46

Chapter no* 8

ASS$"9'0

32


33/46


34/46

Fi#&t o' all (e a)e ain '#ae o' li't *+ c,tting &,a#e #o)& *+

ga& c,tting (el)ing p#oce&&e&.

/"en oint t"e ci#c,la# #o) to t"e &p#ocet ("eel

/"en t"e &p#ocet ("eel &"a't attac"e) to t"e '#ae

/"en t"e ot"e# &p#ocet al&o attac"e) to it& place

/"en t"e c"ain i& appl+ to t"e all &p#ocet&.

/"en c#an attac"e) to t"e '#ae eac" c#an i& eccent#ic at

110)eg#ee

On t"e e)ge o' c#an t"e #o) o' pi&ton attac"e).

/"e c+lin)e# i& 'i3e) on a '#ae

/"e en) o' c"ain i& attac"e) to t"e ,p&i)e o' li't anot"e# en) i&

attac"e) to *otto o' li't

/"e lo(e# &i)e o' li't t"e one &p#ing i& attac"e) to #e&i&t t"e loa)

On t"e )i&c"a#ge o' t"e c+lin)e# non #et,#n 4al4e i& attac"e) &o(ate# #e4e#&e 'lo( i& a4oi)e)

/"e *ot" c+lin)e#& )i&c"a#ge i& a))e) toget"e# *+ appl+ing / oint

A& t(e project #&&emb-! t#.e& p-#ce

3


35/46

Chapter no* :

C,ST

$STI"ATI,N

3


36/46

Co&t e&tiation a+ *e )e'ine) a& t"e p#oce&& o' 'o#eca&ting t"e e3pen&e& t"at

,&t *e inc,##e) to an,'act,#e a p#o),ct. /"e&e e3pen&e& tae into a

con&i)e#ation all e3pen)it,#e in4ol4e) in a )e&ign an) an,'act,#ing (it" all #elate)

&e#4ice& 'acilitie& &,c" a& patte#n aing tool aing a& (ell a& a po#tion o' t"e

gene#al a)ini&t#ati4e an) &elling co&t&.

PURPOSE OF COST ESTIMATING5

1. /o )ete#ine t"e &elling p#ice o' a p#o),ct 'o# a ,otation o# cont#act &o a& to

en&,#e a #ea&ona*le p#o'it to t"e copan+.

2. C"ec t"e ,otation &,pplie) *+ 4en)o#&.

!. Dete#ine o&t econoical p#oce&& 6 ate#ial to an,'act,#e t"e p#o),ct.

7. /o )ete#ine &tan)a#)& o' p#o),ction pe#'o#ance t"at a+ *e ,&e) to cont#ol t"e

co&t.

BASICALLY THE BUDGET ESTIMATION IS OF TYPES:

1. Mate#ial co&t

2. Mac"ining co&t

!. La*o,# co&t

7. O4e#"ea) co&t

3;


37/46

Cost of project= A! "#ter$#% cost& B! M#c'$($() cost& C! L#*o+r cost

& D! O,er'e#- cost

Mate#ial co&ting 8A9 i& 'ollo(ing5

SR

NOPART NAME .TY

COST

e#c'!

Cost

Rs/!

0 (=-CK0"( 1 023 423

2 >" @-5" 25 0 25

6 =@ 7 033 733

7 >4 2 733 833

5 (=I+ 0 033 033

1 " M-I" 6 25 45

4 -LL50 0 223 223

8 C,I 7M 025 533

9 L-ANGLES 8M 53 733

03 :I:E 7M 53 233

03 O/;ER MA/ERIAL 2533

tot#% 5973 Rs/

"-"5 5@->= C-(" 'C): "-"5 7-=KI+ ,->=( N 0= ,->= C-("

: BD ,->=( N;D =s.

: BDD =s.

3


38/46


39/46

Chapter no* ;

A!1ANTA/$S &

!ISA!1ANTA/$S

3


40/46

A!1ANTA/$S

It $s #+to"#t$c/

E#s; to oper#te/

It ITATIONAL ENEGRY/

Pro,$-es "#?$"+" co"fort $( %$ft/

E(er); -e"#(- $s -ecre#ses /

/

A%% t'e s;ste" '#,e 'e#,; -+t; /

Co"p#ct $( s$@e #(- e#s; $(


41/46

Chapter no* +=4I

dvanced manufacturing by ,aFara Chaudhari

esign data by (+

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Lift Using Water Pumping

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