lift manual

7/29/2019 lift manual

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TWO POST LIFT

HCT2.1AL30

HCT2.1AL40

HCT2.5AL30

HCT2.5AL40

READ THIS ENTIRE MANUAL BEFORE INSTALLATION TO ENSURE A CORRECT OPERATION

AND LONG SERVICE LIFE

2 Tira ines str.

Riga, LV 1058

Latvia

Phone: +371 67702 665

Fax: +371 67702 664


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2

TA BLE O F C O N TEN T

USERS RECORD 3

RECORD OF INSTALLATION 4

SAFETY INSTRUCTIONS 5

WARNING SIGNS 6

INTRODUCTION 7

INSTALLATION 8-10

OPERATION 10

MAINTENANCE 11

TROUBLE SHOOTING 12

OVERALL DIAGRAM 13-16

SPACE REQUIRED 17

HYDRAULIC CONNECTION 18-19

WIRE ROPE INSTALLTION 20-21

WIRING DIAGRAM 22-23


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USERS RECORD

RECORD BELOW INFORMATION WHICH LOCATED ON THE NAME

PLATE

ITEM NO ______________________________

SERIES NO____________________________

DATE OF MFG _________________________

The here blow listed persons have been qualified to use the machine

after installation. The course for use and maintenance has been carried

out by a qualified technician.

1.

2.

3.

4.


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RECORD OF INSTALLATION

MODEL NO ____________________________

SERIES NO ____________________________

CUSTOMER ____________________________

DATE OF INSTALLATION _________________

WE HEREBY DECLARED THAT THE ABOVE MENTIONED MACHINE

HAS BEEN INSTALLED CORRECTLY. ALL FUNCTIONS HAVE BEEN

CHECKED AS WELL AS CORRECT OPERATING OF ALL SAFETY

DEVICES.

WE CONSIDER THEREFORE THE MACHINE WORK IN GOOD

CONDITIONS IN ALL RESPECTS.

Date of Installation The authorized technician

----------------------------- ------------------------------------

The customer

---------------------------------


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SAFETY INSTRUCTIONS( READ THE INSTRUCTIONS ENTIRELY BEFORE OPERATING)

1. Do no t insta ll the lift on a ny aspha lt surfac e

2. Rea d and unde rstand a ll sa fety wa rning p roc ed ures before op erating the lift.

3. The lift, in its sta nda rd version, is not d esigned for outd oo r use.

4. Keep hands and feet away from any moving parts. Keep feet clear of lift when

lowering.

5. The lift may only be used by qua lified sta ff, properly tra ined for the spec ific use o f

the ma c hine.

6. Do no t wea r unfit c lothes suc h as la rge c lothes with flounc es, tires, etc , which c ouldge t caug ht by moving p arts of the ma c hine.

7. The lift surround ing a rea must b e free from p eop le o r ob jec ts which c ould b e a

danger for lifting operations.

8. The lift is only designed to lift the entire b od y of vehicle, having m aximum w eight not

more than the lift ca pa c ity.

9. Always insure the safety devices are engaged before any attempt to work on or

nea r vehicle.

10.The vehic le must be c entered and positioned in a stab le c orrec t wa y with respec t

to the p osts and follow ing the instruct ions g iven b y ma nufac turer.

11.Ma ke sure tha t the m ac hine a nd its devices a re working c orrec tly, ac cording to the

spec ific instruct ions for ma intenanc e.

12.Lower the lift to its lowest p osition w hen service finish.

13.Do not mo dify the ma c hine without manufac turer s ad vice.

14.If the machine is not to be used any more, owners are suggested to make it

unusable by removing the power supply connections, emptying the oil tank and

d isposing the liquids by right w ay.

15. If the lift is to be left unused for a long period , proc eed as follow s:

a . Disc onnec t the energy source ;

b . Emp ty the c ontrol unit ta nk.

c . Grea se the moving p arts which m ight b e d am ag ed by d ust or drying o ut.


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WARNING SIGNSAll safety warning signs presented on the machine with the purpose to draw the operators attention from

dangerous or unsafe situations. The labels must be kept clean and they have to be replaced if detached or

damaged. Read the meaning of the labels carefully and memorize it.


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INSTALLATION

TOOLS AND EQUIPMENTS NEEDED

App rop riate lifting eq uipm ent

AW 32. 46 or other goo d qua lity garag e hyd raulic oil.

Chalk line a nd ta pe me asure.

Rota ry Hamm er Drill with 3/4 d rill b it.

Soc kets and Op en wrenc h set.

Vise G rips.

BEFORE INSTALLATION

1. Ide ntify the c om po nents and che c k for shortage s. Conta c t us immed iately if shortage disc overed .

2. Insta lla tion, ad justing and te sting op erations are to b e p erformed by q ua lified sta ff only.

3. The lift must be insta lled on a level co nc rete floor, having minimum thickness of 15cm and a n extension of a t

least 1.5m from a nc horing po ints.

4. The lift insta llation c onc rete surfac e m ust b e relatively smo othes, leve led in all direc tions

5. After unloa ding the lift, plac e it nea r the intend ed installation loc ation.

Rem ove the shipping b rand s and pa c king m ate rials from the unit.

Rem ove the pa c king b rac kets and bo lts holding the two c olumns tog ether.

SPACE REQUIRED

Please refe r to the d rawing for de ta iled insta llation size.

INSTALLATION STEPS

PLEASE READ THE FOLLOWING INSTRUCTIONS BEFORE ASSEMBLING THE LIFT.

STEP ONE: DETERMINE LOCATION AND MARKS WITH CHALK ON THE FLOOR

1. Determine which side will be the ap proac h side a nd whic h side the po wer unit to be m ounted .

2. Onc e the loca tion is selecte d, use a c halk line to layout a grid for the p ost loca tions and ma ke an o utline of the

po sts on the floor at ea c h loc ation.

3. Before proce ed ing, do uble c hec k measurem ents and ma ke ce rtain that the b ases of ea c h co lumn a re squa re

and aligne d with the c halk line.

STEP TWO: MOUNTING TWO COLUMNS, POWER UNIT COLUMN FIRST THEN THE OTHER.

1. Drill eac h anc hor hole in the c onc rete using a rota ry hamm er drill. To a ssure full holding p ower, do no t ream the

hole or allow drill to w ob ble.

2. After drilling, remo ve d ust thoroughly from ea c h hole and ma ke ce rtain that the c olumn rema ins aligned with

the c ha lk line d uring this proc ess.

3. If shimming is required, insert the shims as necessary under the base plate so that when the anchor bolts are

tightened , the c olumns will be p lumb .

4. With the shims and anc hor bo lts in plac e, tighten b y sec uring the nut to the b ase then tu rning

2 -3 full turns c lockwise. DO NOT use a n imp ac t w renc h fo r this proc ed ure.

5. Position the other column at the designated chalk locations and secure to the floor following the same


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proc ed ures as outlined in step 1, 2, 3, 4.

STEP THREE: MOUNTING THE OVERHEAD BEAM (FOR CLEARFLOOR LIFT)

1. Using a lifting d evice to raise the overhead be am into po sition o n top of the c olumns. Bolt the b ea m to c olumns

with bolt and nut a nd w asher supp lied with the produc t.

STEP FOUR: MOUNTING POWER UNIT and CONTROL BOX.

Attac h the p owe r unit to the p owe r unit column with supp lied tools and pa rts.

Fill the reservo ir with hyd raulic oil.

STEP FIVE: INSTALLING HYDRAULIC HOSE

Insta ll the hyd raulic lines as show n in page 19, pa ying ca reful atte ntion to keep the ho ses c lean a nd free o f de bris.

STEP SIX: ROUTING THE EQUALIZER CABLES

1. Raise and lock eac h ca rriage a pp roxima tely 800mm high a bo ve the g round .

2. Ma ke sure tha t the safe ty loc ks on ea c h c olumn are fully eng ag ed be fore attem pting to route eq ualizer ca bles.

3. Ca rriages must b e e qua l height from the floor befo re p roc eed ing.

4. With the c a rriages in equal position from the floo r, route the e qua lizer ca bles as show n

5. After the equa lizer ca bles have be en routed, ad just ea c h ca ble so tha t they are eq ual tension.

STEP SEVEN: MOUNTING THE COVER

STEP EIGHT: INSTALLING THE LIFTING ARMS

Insta ll the swing a rms on the c arriag es using the includ ed pins. Chec k for prope r eng age me nt of the a rm loc k.

STEP NINE: FILL THE RESERVOIR

STEP TEN: MAKE THE ELECTRICAL HOOKUP TO POWER UNIT.

WARNING: THE WIRING MUST COMPLY WITH LOCAL CODE. HAVE A CERTIFIED

ELECTRICIAN MAKE THE ELECTRICAL HOOK UP TO THE POWER UNIT.


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OPERATIONWARNING: DO NOT PLACE ANY VEHICLE ON THE LIFT BEFORE TRIAL OPERATION. CYCLE THE LIFT UP

AND DOWN SEVERAL TIMES TO INSURE LATCHES CLICK TOGETHER AND AIR IS REMOVED FROM THE

CYLINDERS.

BEFORE OPERATION

a. Chec k all the p ipelines and joints be fore use. The m ac hine o nly can be used afte r there is not a ny leakag e.

b . The lift, if its safe ty d evic e ma lfunctions, sha ll not b e used .

c . The m ac hine sha ll not lift or low er an autom ob ile if the c ente r of g ravity of automo b ile is not w ithin the

supporting range of the supporting device. Otherwise, the manufacturer will not bear any responsibility for

the c onsequenc e resulted from the op eration ab ove mentioned.

d . The staff or op erato rs sha ll be in a safe position when the ma c hine lift or lowe r.

e. When the lift with vehicle on reaches a desired height, first of all, the main switch must be turned off before

the automobile is repaired so as to prevent non-operator or unauthorized person from pressing the start

switch.

f. Alwa ys lock the lift b efore go ing unde r the vehicle. Never allow a nyone to go unde r the lift whe n raising or

lowering.

INSTRUCTIONS FOR USE

RAISING THE LIFT

1. Ma ke sure tha t you have read the op eration

ma nual before o peration.

2. Always lift the vehicle a t the m anufac turer

rec omme nded points.

3. Position the vehicle between columns.

4. Ad just the swing lift a rms so tha t the vehic le

is po sitione d with the c enter of gravity of

midwa y between pad s

5. Raise the lift b y p ressing the push b utton o n

c ontrol box until the p ad s touc h firmly theright po ints and rec hec k if the ve hicle is

secure.

6. Chec k the sec urity of vehicle, then pe rform ma intena nc e o r rep air work.

LOWERING THE LIFT

1. Pulling the wire rope of ea c h c olumn to release the safety lock b efore lowering.

2. Low ering the lift b y p ress the oil drain hand le.

3. Befo re driving awa y the veh icle, position the a rms and c lear all the o bstac les.


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MAINTENANCEEver-Eternal will give the user one-year warranty of quality for the machine. If something wrong with the machine

within the te rm o f servic e, we will rep air or rep lac e the produc t a c c ording to the users de ma nd. The m anufa c turer

will not take any responsibility for improper installation and operation, overload running, wrong concrete ground

(that c an no t me et the req uireme nts in the ma nual), normal mec hanica l abrasion and insufficient m aintenanc e. The

wa rran ty will be c arried o ut on the b asis of the type a nd seria l numbe r of the eq uipment. Therefore, the users sha ll

provide them to the ma nufac turer without fail.

The several piece s of ma intenanc e op erations to b e c arried out a re d esc ribed be low. A low o pe rating c ost and a

long life o f the ma c hine are from routine ob servation of the re o pe rations.

The listed intervention times a re g iven for informa tion and they refer to no rma l ope ra ting c ond itions. They c an

c hang e a c c ording to the kind of servic e, environme nt, freq uenc y of use, etc .

1. DAILY PRE-OPERATION CHECK

The user should pe rform d aily chec k. Daily che c k of sa fety la tc h system is very impo rtant the d isc ove ry of

device failure before needed could save you from expensive property damage, lost production time,

serious personal injury, even death.

. Che c k safe ty lock aud ibly and visua lly while in ope ra tion

. Chec k hydraulic c onnec tions, and hoses for lea kage .

. Chec k c hain conne c tions, c ab le connec tions, wiring and switch for da ma ge .

. Chec k bolts, nut and sc rews and tighten.

. Check swing arm restraints.

2. WEEKLY MAINTENANCE

. Chec k the c lea nness of the mo bile p arts.

. Chec k the safe ty de vice a s previously desc ribed.

. Check hydraulic fluid level as follow: let the trolleys go up completely and in case they do not reach

ma ximum height, ad d o il.

Check and tighten bolts, nuts and screws.

3. MONTHLY MAINTENANCE

. Check the tightening of sc rews

. Chec k the hydraulic system sea l and tighten the loose unions, if nec essary.. Check the greasing and wear condition of pins, rollers, bushes, of trolley structure as well as arms and

releva nt extensions, if nec essary, rep lac e the da ma ged pa rts by o riginal spa re p a rts.

4. YEARLY MAINTENANCE

. Emp ty the tank a nd c hec k the c ond itions of the hydraulic fluid. Clear the oil filter.

If the ab ove m aintenance op erations are c arried out, there will be a n advantag e for the user,

who w ill find the e quipm ent in perfect c ondition eac h time he restarts work.


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TROUBLE SHOOTING1. MOTOR DOES NOT RUN

A. Breaker or fuse blown. Replace it,

B. Moto r thermal overloa d tripp ed . -- Wait for overload to c ool.

C. Fau lty wiring c onne c tions. -- Call elec tric ian for che c king .

D. Defec tive up b utton. Call elec trician for chec king.

2. MOTOR RUNS BUT WILL NOT RAISE

A. A piec e o f trash is unde r chec k valve. -- Push hand le do wn a nd push the up butto n a t the sam e time. Hold

for 10-15 sec onds, whic h should flush the system .

B. Chec k the clearanc e b etwe en the p lunge r valves of the lowering ha ndle.

C. Remove the c heck valve co ver and c lear the ba ll and seat.

D. Oil leve l too low . Oil level should be just und er the ve nt c ap port whe n the lift is dow n.

3. OIL BLOWS OUT BREATHER OF POWER UNIT.

A. Oil reservoir overfilled.

B. Lift lowered too quickly while under a heavy load.

4. MOTOR HUMS AND WILL NOT RUN

A. Imp eller fan c ove r is dente d .Take off a nd straighte n.

B. Faulty w iring.Call elec tric ian for c hec king.

C. Bad c ap ac itor.Call elec trician for c hec king.

D. Low v oltage Ca ll elec tric ian for chec king

E. Lift overloaded

5. LIFT JERKS GOING UP AND DOWN

A. Air in hydraulic system . Raise lift all the w ay to the top and return to floo r. Rep ea t seve ral times.

Do not let this overheat the p owe r unit.

6. OIL LEAKS

A. Pow er unit: If the p ow er unit leaks hyd raulic oil a round the ta nk moun ting flang ec hec k the oil level in

the ta nk. The level should b e tw o inc hes be low the flang e o f the ta nk. Chec k with a sc rewd river.

B. Rod end of the c ylinder. The rod sea l of the c ylinder is out. Reb uild or rep lac e the c ylinder.

C. Brea the r end of the c ylinder: the p iston sea l of the c ylinder is out. Reb uild o r replac e the c ylinder.

7. LIFT MAKES EXCESSIVE NOISE.

A. Leg of the lift is dry and requires grease.

B. Cylinder pulley assem bly or c ab le pu lley a ssem b ly is not mo ving smo othly.

C. Ma y have excessive wear on p ins or cylinder yoke.


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OVERALL DIAGRAM

Ove rall dia gram for base p late tw o p ost lift symm etric arms.


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Overall diagram for base plate two post lift asymmetric arms.


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Ove rall d iag ram fo r c lear floo r two p ost lift symm etric a rms.


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Ove rall dia gram for clea r floor two p ost lift asymm etric a rms.


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SPACE REQUIRED

Ab ove insta lla tion dimension is for base p late a nd c lear floo r two post lift.


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HYDRAULIC CONNECTION

Oil hose c onnec ting for base p late tw o p ost lift.


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Oil hose c onne c ting for clea r floor two p ost lift.


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WIRE ROPE INSTALLATION

Wire rope c onnec ting for ba se p late tw o p ost lift


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Wire rope c onnec ting for c lear floor two po st lift


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WIRING DIAGRAM

NO CODE NAME TYPE AND SIZE QTY REMARK

1 KM RELAY CJX-1210/AC24 1

2 SB PUSH BUTTON LA42 1

3 M MOTOR 380V, 220V, 2.2KW 1

4 FU FUSE 2A 1

5 FU1 FUSE 220V-32A, 380V-16A 3, 2

6 FU2 FUSE 1A 1

7 HK SWITCH LW26GS-20-04-2 1

8 SQ LIMIT SWITCH ME8104 1

9 HL LAM P AD17-22-AC24 1

10 JBK TRANSFORMER JBK3-63VA 1

WIRE DIAGRAM FOR BASE PLATE TWO POST LIFT


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NO CODE NAME TYPE AND SIZE QTY REMARK

1 KM RELAY CJX-1210/AC24 1

2 SB PUSH BUTTON LA42 1

3 M MOTOR 380V, 220V, 2.2KW 1

4 FU FUSE 2A 1

5 FU1 FUSE 220V-32A, 380V-16A 3, 2

6 FU2 FUSE 1A 1

7 HK SWITCH LW26GS-20-04-2 1

8 SQ1 LIMIT SWITCH TZ8104 1

9 HL LAM P AD17-22-AC24 1

10 JBK TRANSFORMER JBK3-63VA 1

11 SQ2 LIMIT SWITCH D4M C-1000 1

WIRE DIAGRAM FOR CLEAR FLOOR TWO POST LIFT


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Weve tried to do our very best to provide complete and detailed information so that your installation and operation

experience is free of problems. But, please feel free to contact us, if you should run into any problems in installation and

operation your new lift, or have questions on some of the parts.

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