Liebert NXL Power Tie Controls Installation Manual

27
Liebert® NXL™ Power-tie Controls Installation Manual

Transcript of Liebert NXL Power Tie Controls Installation Manual

Page 1: Liebert NXL Power Tie Controls Installation Manual

Liebert®NXL™ Power-tie Controls

Installation Manual

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The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document.

The products covered by this instruction manual are manufactured and/or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this manual to see if the issue can be resolved by following outlined procedures. Visit https://www.VertivCo.com/en-us/support/ for additional assistance.

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TABLE OF CONTENTSIMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.0 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 CONTROL CONNECTIONS AND COMMUNICATION . . . . . . . . . . . . . . . . . . . .42.1 Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.1 Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Inter-Module Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.0 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FIGURESFigure 1 External Interface Board connections layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Figure 2 Breaker Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Figure 3 Voltage and Current Sensing Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Figure 4 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Figure 5 Programmable relay board dialog box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Figure 6 Control wiring layout for Liebert NXL Power-Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Figure 7 Liebert NXL Power-Tie System #1 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Figure 8 Liebert NXL Power-Tie System #2 or #3 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Figure 9 Liebert NXL Power-Tie control wiring for single system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

TABLESTable 1 Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 2 Cable group #22A - from SIB breaker interface board (BIB) to SIB breaker . . . . . . . . . . 7Table 3 Cable group #22B - from SIB breaker interface board (BIB) to breaker motor operator

(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 4 Cable group #23A - from tie breaker interface board (BIB) to tie breaker. . . . . . . . . . . . 7Table 5 Cable group #23B - from tie breaker interface board (BIB) to breaker motor operator

(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 6 Cable group #24A - from MBB breaker interface board (BIB) to MBB breaker . . . . . . . 7Table 7 Cable group #24B - from MBB breaker interface board (BIB) to breaker motor opera-

tor (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 8 Cable group #25A - from MIB breaker interface board (BIB) to MIB breaker . . . . . . . . . 8Table 9 Cable group #25B - from MIB breaker interface board (BIB) to breaker motor operator

(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Table 10 Cable group #26A - from LBB breaker interface board (BIB) to LBB breaker . . . . . . . . 8Table 11 Cable group #27A - parallel from SCC/UPS inter-module communication board to

Liebert NXL Power-Tie inter-module communication board . . . . . . . . . . . . . . . . . . . . . . . . . 8Table 12 Cable group #27B - redundant parallel from SCC/UPS inter-module communication

board to Liebert NXL Power-Tie inter-module communication board . . . . . . . . . . . . . . . 9

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Table 13 Cable group #28A - parallel from Liebert NXL Power-Tie inter-module communica-tion board to next Liebert NXL Power-Tie inter-module communication board . . . . . . . . . . 9

Table 14 Cable group #28B - redundant parallel Liebert NXL Power-Tie inter-module communication board to next Liebert NXL Power-Tie inter-module communication board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 15 Cable group #29A - from MBB breaker interface board to SKRU interface . . . . . . . . . . 9Table 16 Cable group #29B - from MBB breaker interface board to SKRU interface. . . . . . . . . . . 9Table 17 Cable group #32 - from Liebert NXL Power-Tie control terminal block to voltage and

current sense points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Table 18 Liebert NXL Power-Tie Control specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSThis manual contains important instructions that should be followed during installation of your Liebert NXL Power-Tie Controls. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the unit. Retain this manual for use by installing personnel.

NOTICEThis unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications.

WARNINGRisk of electrical shock. Can cause personal injury or death.Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the modules or preparing the modules for installation. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats.In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires.Extreme caution is required when performing installation and maintenance.Special safety precautions are required for procedures involving handling, installation and maintenance of the UPS system. Observe all safety precautions in this manual before handling or installing the module. Observe all precautions in the Operation and Maintenance Manual before as well as during performance of all maintenance procedures.

WARNINGRisk of electrical shock and fire. Can cause equipment damage, personal injury or death.

Under typical operation and with all doors closed, only normal safety precautions are necessary. The area around the system should be kept free of puddles of water, excess moisture and debris.

Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potential electric charges may exist at the capacitor banks.

All wiring must be installed by a properly trained and qualified electrician. All power and control wiring must comply with all applicable national, state and local codes.

One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident.

NOTEMaterials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications, such as invasive procedures and electrical life-support equipment, are subject to additional terms and conditions.

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Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense.

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1.0 MECHANICAL INSTALLATION

1.1 IntroductionThe Liebert NXL Switchgear provides continuous, high-quality AC power to your business-critical equipment, such as telecommunication and data processing equipment. Liebert NXL UPS’s will supply power that is free of the disturbances and variations in voltage and frequency common to utility power, which is subject to brownouts, blackouts, surges and sags.The Liebert NXL Power-Tie system provides manually initiated, uninterrupted transfers of a critical load bus between the two UPS systems.This topology permits one UPS and its associated distribution system to be shut down for maintenance while the load continues to be supplied by another UPS, without the necessity of transferring the load to bypass during shutdown or restart of the UPS being maintained.

1.2 Preliminary ChecksThis chapter is a guide to general procedures and practices that should be observed by the installing personnel. The particular conditions of each site will determine the applicability of such procedures.Before installing the Liebert NXL Power-Tie, make these preliminary checks:

• Examine the Liebert NXL Power-Tie for transit damage, both internally and externally. Report any damage to the shipper immediately.

• Verify that the correct equipment is being installed. The Liebert NXL Power-Tie cabinet has an identification tag on the interior doors listing the type, size and main calibration parameters of the UPS.

• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system.

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2.0 CONTROL CONNECTIONS AND COMMUNICATION

2.1 Control Cable and CommunicationFigure 1 External Interface Board connections layout

P66C P99C

TB0823

EPOSTATUS

TB0829

EXTERNALCAN

TB1154B TB1154A

TB0825

TB0824TB0826

TB0820 TB0818

TB0817

TB0819

TB0816

TB0830

TB035TB0821

P0801

TB0811

TB0810

TB0813

TB0812

TB0815

P0832P0831

P0808

OPTPS

INT BATTCAN

EXT BATT CAN

REPOJ4

REPOFORM C

LBS VOLTAGE

EXTERNALCAN MOB

MIB

RIB

MBB

BIB

KEY STATUS

INV CNTRLN

RECT CNTL

BYP CNTL

ON GEN

ACT FILTSTATUS

BATT GNDFLT

ACT FILTCNTL

MAINT BYPENABLE

AUX SPARETEMP

J5

BATT MTR OP

TB1156

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Figure 2 Breaker Interface Board

TB

11

58

TB

11

54

1

2

3

4

5

1

2

3

4

5

6

7T

B1

15

0T

B1

15

1

1 2P 1155

1

2

3

4

1

2

3

4

5

6

7

8

BIB

CAUTION:HAZARDOUS VOLTAGES

TB

11

23

1

2

BREAKERINTERFACE BOARD

Form-C Aux Contacts

48VDC Shunt Trip

Optional Motor Operator

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Figure 3 Voltage and Current Sensing Terminal

TB1

TB2

TB3

TB4

TB5

TB6

TB19

TB20

TB21

TB22

TB23

TB24

TB25

TB26

TB27

TB28

TB29

TB30

TB31

TB32

TB33

TB34

TB35

TB36

TB37

TB38

TB7

TB8

TB9

TB10

TB11

TB12

TB13

TB14

TB15

TB16

TB17

TB18

1

1

1

1

Future

NOTES:

1. TB1–TB6 are shorting switches. During normal operation , these devices are open . When button is depressed and turned 90˚ (locked position) the associated CT is shorted. Reference Table “CT SHORTING TABLE” on this sheet.

2. TB19-TB38 are disconnect devices . During normal operation these devices are closed. All external wiring into TB 19-TB38 must be fused at the source.

TIE Bus Voltage, Phase A

UPS Source Power Supply, Phase A

Critical Load Bus, Phase A CT X1

Critical Load Bus, Phase A CT X2

Critical Load Bus, Phase B CT X1

Critical Load Bus, Phase B CT X2

Critical Load Bus, Phase C CT X1

Critical Load Bus, Phase C CT X2

CT SHORTING TABLE

TB1TB2TB3TB4TB5TB6

TB# SHORTS CT

LOAD I PHALOAD I PHBLOAD I PHCUPS I PHAUPS I PHBUPS I PHC

F1

8AF2

8AF3

8AF4

8AF5

8AF6

8A

UPS Source, Phase A CT X1

UPS Source, Phase A CT X2

UPS Source, Phase B CT X1

UPS Source, Phase B CT X2

UPS Source, Phase C CT X1

UPS Source, Phase C CT X2

TIE Bus Voltage, Phase B

TIE Bus Voltage, Phase C

Neutral

Critical Load Bus Voltage, Phase A

Critical Load Bus Voltage, Phase B

Critical Load Bus Voltage, Phase C

Neutral

Bypass Source Voltage, Phase A

Bypass Source Voltage, Phase B

Bypass Source Voltage, Phase C

Neutral

UPS Source Voltage, Phase A

UPS Source Voltage, Phase B

UPS Source Voltage, Phase C

Neutral

Future

Future

Future

UPS Source Power Supply, Phase B

Bypass Source Power Supply, Phase A

Bypass Source Power Supply, Phase B

Optional Power Supply

Optional Power Supply

CAUTION:TB19–TB38 and F1-F6 connected to

HAZARDOUS VOLTAGES

Note 1

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2.1.1 Programmable Relay BoardThe Programmable Relay Board (PRB) provides a means to trigger an external device when an event occurs in the Liebert NXL. Each PRB has eight channels. Each channel has Form-C dry contacts rated at 1A @ 30VDC or 125VAC @ 0.45A.Any alarm/event can be programmed to any channel or channels. Up to four (4) events can be programmed to a relay. If multiple events are grouped to one relay, any of the events becoming active will activate the channel. The same alarm/event can be programmed to more than one channel. Up to two Programmable Relay Boards can be installed in the Liebert NXL for a total of 16 channels. Programming is performed through the HMI touchscreen display.

Figure 4 Control wiring, Programmable Relay Board

NOTEUp to two PRB’s can be installed in a Liebert NXL.

Table 1 Programmable Relay Board pinoutTermin

alBlock Channel Pin No. Common

NormallyClosed

NormallyOpen

J71

CH1 1-3 1 2 3

CH2 4-6 4 5 6

CH3 7-9 7 8 9

CH4 10-12 10 11 12

J72

CH5 1-3 1 2 3

CH6 4-6 4 5 6

CH7 7-9 7 8 9

CH8 10-12 10 11 12

P99J71

J72P66

1 2 3 4 5 76 8 9 10 11 12

1 2 3 4 5 76 8 9 1011 12

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Configuring the Programmable Relay Board Settings1. Press Internal Option Settings from the Config menu.2. Press which Programmable Relay Board will be configured. The Programmable Relay Board dialog box is

displayed.3. Press the Relay channel4. Press up to four events. Selected events will show up under Relay 1 Assignment.

5. Repeat Steps 3 and 4 for each relay.6. Press SAVE to keep the settings.

Figure 5 Programmable relay board dialog box

• Assignment—0 to 4 event (default: 0)• Delay, sec—0 to 99.9 (default: 0)

NOTETo deselect an event, click on the event.

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2.2 Inter-Module Control Wiring

NOTEUnless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.

Table 2 Cable group #22A - from SIB breaker interface board (BIB) to SIB breakerTerminal Designation

Signal NameMaximum

LengthFrom To

TB1150-1

Remote Breaker Contacts

SIB AUX CONTACT COMMON

#14-22AWG500FT (150m)

TB1150-2 SIB AUX CONTACT, CLOSED = CB IS OPEN

TB1150-3 SIB AUX CONTACT, CLOSED = CB IS CLOSED

TB1150-4 SIB 48VDC TRIP COIL (-)

TB1150-5 SIB 48VDC TRIP COIL (+)

Table 3 Cable group #22B - from SIB breaker interface board (BIB) to breaker motor operator (optional)Terminal Designation

Signal Name MaximumLengthFrom To

TB1151-1 Remote Breaker Motor Operator

Contacts

AC LINE #14-22AWG500FT (150m)TB1151-5 MOTOR OPERATOR CLOSE

Table 4 Cable group #23A - from tie breaker interface board (BIB) to tie breakerTerminal Designation

Signal Name MaximumLengthFrom To

TB1150-1

Remote Breaker Contacts

TIE AUX CONTACT COMMON

#14-22AWG500FT (150m)

TB1150-2 TIE AUX CONTACT, CLOSED = CB IS OPEN

TB1150-3 TIE AUX CONTACT, CLOSED = CB IS CLOSED

TB1150-4 TIE 48VDC TRIP COIL (-)

TB1150-5 TIE 48VDC TRIP COIL (+)

Table 5 Cable group #23B - from tie breaker interface board (BIB) to breaker motor operator (optional)Terminal Designation

Signal Name MaximumLengthFrom To

TB1151-1 Remote Breaker Motor

Operator Contacts

AC LINE#14-22AWG

500FT (150m)TB1151-5 MOTOR OPERATOR CLOSE

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Table 6 Cable group #24A - from MBB breaker interface board (BIB) to MBB breakerTerminal Designation

Signal Name MaximumLengthFrom To

TB1150-1

Remote Breaker

Contacts

MBB AUX CONTACT COMMON

#14-22AWG500FT (150m)

TB1150-2 MBB AUX CONTACT, CLOSED = CB IS OPEN

TB1150-3 MBB AUX CONTACT, CLOSED = CB IS CLOSED

TB1150-4 MBB 48VDC TRIP COIL (-)

TB1150-5 MBB 48VDC TRIP COIL (+)

Table 7 Cable group #24B - from MBB breaker interface board (BIB) to breaker motor operator (optional)Terminal Designation

Signal Name MaximumLengthFrom To

TB1151-1 Remote Breaker MotorOperator Contacts

AC LINE #14-22AWG500FT (150m)TB1151-5 MOTOR OPERATOR CLOSE

Table 8 Cable group #25A - from MIB breaker interface board (BIB) to MIB breakerTerminal Designation

Signal Name MaximumLengthFrom To

TB1150-1

Remote Breaker Contacts

MIB AUX CONTACT COMMON

#14-22AWG500FT (150m)

TB1150-2 MIB AUX CONTACT, CLOSED = CB IS OPEN

TB1150-3 MIB AUX CONTACT, CLOSED = CB IS CLOSED

TB1150-4 MIB 48VDC TRIP COIL (-)

TB1150-5 MIB 48VDC TRIP COIL (+)

Table 9 Cable group #25B - from MIB breaker interface board (BIB) to breaker motor operator (optional)Terminal Designation

Signal Name MaximumLengthFrom To

TB1151-1 Remote Breaker Motor Operator Contacts

AC LINE #14-22AWG500FT (150m)TB1151-5 MOTOR OPERATOR CLOSE

Table 10 Cable group #26A - from LBB breaker interface board (BIB) to LBB breakerTerminal Designation

Signal Name MaximumLengthFrom To

TB1150-1Remote Breaker

Contacts

LBB AUX CONTACT COMMON#14-22AWG

500FT (150m)TB1150-2 LBB AUX CONTACT, CLOSED = CB IS OPEN

TB1150-3 LBB AUX CONTACT, CLOSED = CB IS CLOSED

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Table 11 Cable group #27A - parallel from SCC/UPS inter-module communication board to Liebert NXL Power-Tie inter-module communication board

Terminal DesignationSignal Name Maximum

LengthFrom To

P3101-3 P3101-3 SYSTEM CAN +24V

#18AWG1000FT (300m)

P3101-4 P3101-4 SYSTEM CAN COMMON

P3101-7 P3101-7 GROUND

P3101-14 P3101-14 GROUND

P3101-12 P3101-12 LBS SYNCH CAN +24V

P3101-13 P3101-13 LBS SYNCH CAN COMMONNote: Must use Belden 8106 or (3) Belden 8102; outer shield drain wire must be connected to pins 7 and 14 at each connector.

Table 12 Cable group #27B - redundant parallel from SCC/UPS inter-module communication board to Liebert NXL Power-Tie inter-module communication board

Terminal DesignationSignal Name Maximum

LengthFrom To

P3103-3 P3103-3 REDUNDANT SYSTEM CAN +24V

#18AWG1000FT (300m)

P3103-4 P3103-4 REDUNDANT SYSTEM CAN COMMONP3103-7 P3103-7 GROUND

P3103-14 P3103-14 GROUNDP3103-12 P3103-12 REDUNDANT LBS SYNCH CAN +24VP3103-13 P3103-13 REDUNDANT LBS SYNCH CAN COMMON

Note: Must use Belden 8106 or (3) Belden 8102; outer shield drain wire must be connected to pins 7 and 14 at each connector.

Table 13 Cable group #28A - parallel from Liebert NXL Power-Tie inter-module communication board to next Liebert NXL Power-Tie inter-module communication board

Terminal DesignationSignal Name Maximum

LengthFrom To

P3101-1 P3101-1 SHARE CAN +24V

#18AWG1000FT (300m)

P3101-2 P3101-2 SHARE CAN COMMONP3101-7 P3101-7 GROUND

P3101-14 P3101-14 GROUNDP3101-8 P3101-8 PWM SYNCH CAN +24VP3101-9 P3101-9 PWM SYNCH CAN COMMON

Note: Must use Belden 8106 or (3) Belden 8102; outer shield drain wire must be connected to pins 7 and 14 at each connector.

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Table 14 Cable group #28B - redundant parallel Liebert NXL Power-Tie inter-module communication board to next Liebert NXL Power-Tie inter-module communication board

Terminal DesignationSignal Name Maximum

LengthFrom To

P3103-3 P3103-3 SHARE CAN +24V

#18AWG1000FT (300m)

P3103-4 P3103-4 SHARE CAN COMMONP3103-7 P3103-7 GROUND

P3103-14 P3103-14 GROUNDP3103-12 P3103-12 PWM SYNCH CAN +24VP3103-13 P3103-13 PWM SYNCH CAN COMMON

Note: Must use Belden 8106 or (3) Belden 8102; outer shield drain wire must be connected to pins 7 and 14 at each connector.

Table 15 Cable group #29A - from MBB breaker interface board to SKRU interfaceTerminal Designation

Signal Name MaximumLengthFrom To

TB1158-6SKRU

CONTACTS

KEY STATUS SWITCH, CLOSED = KEY RELEASED#14-22AWG

500FT (150m)TB1158-4 KEY STATUS SWITCH, COMMON

TB1158-5 KEY STATUS SWITCH, CLOSED = KEY CAPTIVE

Table 16 Cable group #29B - from MBB breaker interface board to SKRU interfaceTerminal Designation

Signal Name MaximumLengthFrom To

TB1151-1 SKRU CONTACTS

CLOSED = ENABLE SKRU #14-22AWG164FT (50m)TB1151-5 MAINTENANCE BYPASS CABINET, COMMON

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Table 17 Cable group #32 - from Liebert NXL Power-Tie control terminal block to voltage and current sense points

Terminal DesignationSignal Name Maximum

LengthFrom To

TB7

VOLTAGE & CURRENT

SENSE POINTS

Critical Load Bus, Phase A CT X1

22-12AWG/500FT (150m)

TB8 Critical Load Bus, Phase A CT X2

TB9 Critical Load Bus, Phase B CT X1

TB10 Critical Load Bus, Phase B CT X2

TB11 Critical Load Bus, Phase C CT X1

TB12 Critical Load Bus, Phase C CT X2

TB13 UPS SOURCE, Phase A CT X1

TB14 UPS SOURCE, Phase A CT X2

TB15 UPS SOURCE, Phase B CT X1

TB16 UPS SOURCE, Phase B CT X2

TB17 UPS SOURCE, Phase C CT X1

TB18 UPS SOURCE, Phase C CT X2

TB19 TIE BUS VOLTAGE, PHASE A

TB20 TIE BUS VOLTAGE, PHASE B

TB21 TIE BUS VOLTAGE, PHASE C

TB22 NEUTRAL

TB23 CRITICAL LOAD BUS VOLTAGE, PHASE A

TB24 CRITICAL LOAD BUS VOLTAGE, PHASE B

TB25 CRITICAL LOAD BUS VOLTAGE, PHASE C

TB26 NEUTRAL

TB27 BYPASS SOURCE VOLTAGE, PHASE A

TB28 BYPASS SOURCE VOLTAGE, PHASE B

TB29 BYPASS SOURCE VOLTAGE, PHASE C

TB30 NEUTRAL

TB31 FUTURE

TB32 FUTURE

TB33 FUTURE

TB34 FUTURE

TB35 UPS SOURCE VOLTAGE, PHASE A

TB36 UPS SOURCE VOLTAGE, PHASE B

TB37 UPS SOURCE VOLTAGE, PHASE C

TB38 NEUTRAL

F1 UPS Source Power Supply, Phase A

F2 UPS Source Power Supply, Phase B

F3 Bypass Source Power Supply, Phase A

F4 Bypass Source Power Supply, Phase B

F5 Optional Power Supply

F6 Optional Power Supply

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 13

Page 19: Liebert NXL Power Tie Controls Installation Manual

3.0 INSTALLATION DRAWINGSFigure 6 Control wiring layout for Liebert NXL Power-Tie

Power Tie 1Controls

Power Tie 2Controls

System #1

CG # 22

CG # 23

CG # 26

CG # 27

CG # 24

CG # 25

CG # 29

System #2

CG # 22

CG # 23

CG # 26

CG # 27

CG # 24

CG # 25

CG # 29

CG

#2

8

Power Tie 3Controls

System #3

CG # 22

CG # 23

CG # 26

CG # 27

CG # 24

CG # 25

CG # 29

CG

#28

CG #1REPO

CG # 32

CG # 32

CG # 32

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 14

Page 20: Liebert NXL Power Tie Controls Installation Manual

Figure 7 Liebert NXL Power-Tie System #1 layout

539652Page 1, Rev. 3

Breaker InterfaceBoard (SIB)

Breaker InterfaceBoard (Tie)

Breaker InterfaceBoard (MBB, Optional)

Breaker InterfaceBoard (MIB, Optional)

Breaker InterfaceBoard (LBB, Optional)

Voltage andCurrent SensorTerminal Blocks

HighVoltage(External)

High Voltage (External)

High Voltage (External)

To AssociatedSM/MM System

To AssociatedSM/MM System

To AssociatedSM/MM System

Low Voltage (External)

Low Voltage(External)

ExternalInterfaceBoard(EIB

Option Box

LiebertIntellislotPorts

TOP VIEW BOTTOM VIEW

FRONT VIEW

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 15

Page 21: Liebert NXL Power Tie Controls Installation Manual

Figure 8 Liebert NXL Power-Tie System #2 or #3 layout

539652Pg. 02, Rev. 03

Breaker InterfaceBoard (SIB)

Breaker InterfaceBoard (Tie)

Breaker InterfaceBoard (MBB, Optional)Breaker InterfaceBoard (MIB, Optional)

Breaker InterfaceBoard (LBB, Optional)

Voltage andCurrent SensorTerminal Blocks

HighVoltage(External)

High Voltage (External)

High Voltage (External) To Associated

SM/MM System

To AssociatedSM/MM System

To AssociatedSM/MM System

Low Voltage (External)

Low Voltage(External)

TOP VIEW BOTTOM VIEW

FRONT VIEW

Option Box

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 16

Page 22: Liebert NXL Power Tie Controls Installation Manual

Figure 9 Liebert NXL Power-Tie control wiring for single system

ST

48

VD

C

SIB

SY

ST

EM

ISO

LA

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N

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EA

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R

CL

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C

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SH

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ST

48

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MB

B

MA

INT

EN

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C

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AN

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SH

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B

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AK

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C

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ST

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LB

B

LOA

D B

AN

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C

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BY

PA

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UR

CE

, Φ

A

BY

PA

SS

SO

UR

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, Φ

B

BY

PA

SS

SO

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, Φ

C

NE

UT

RA

L

UP

S S

OU

RC

E, Φ

A

UP

S S

OU

RC

E, Φ

B

UP

S S

OU

RC

E, Φ

C

NE

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L

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AD

BA

NK

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AD

BA

NK

, ΦB

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AD

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UT

RA

L

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A

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BU

S, Φ

B

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BU

S, Φ

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UT

RA

L

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AD

BU

S, Φ

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ITIC

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UT

RA

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Bu

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se A

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s, P

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UP

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ase

A C

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So

urc

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has

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ass

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e V

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, Pha

se A

TIE

Bu

s V

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Ph

ase

A

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S S

our

ce P

ow

er S

upp

ly, P

has

e A

UP

S S

our

ce P

ow

er S

upp

ly, P

has

e B

NE

UT

RA

L

ST

AT

US

CO

M 1

ST

AT

US

OP

EN

1

ST

AT

US

CLO

SE

D 1

ST

AT

US

CO

M 1

ST

AT

US

OP

EN

1

ST

AT

US

CL

OS

ED

1

ST

AT

US

CO

M 1

ST

AT

US

OP

EN

1

ST

AT

US

CLO

SE

D 1

ST

AT

US

CO

M 1

ST

AT

US

OP

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1

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AT

US

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ST

AT

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M 1

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US

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EN

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US

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Bre

ake

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Boa

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Bre

ake

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terf

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To

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B B

reak

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Bre

ake

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ard

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Bu

s, P

has

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has

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Cri

tica

l Lo

ad

Bu

s, P

has

e B

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X2

Cri

tica

l Lo

ad

Bu

s, P

has

e C

CT

X1

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tica

l Lo

ad

Bu

s, P

has

e C

CT

X2

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tica

l Lo

ad

Bu

s V

olta

ge,

Pha

se B

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ad

Bu

s V

olta

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se C

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Bu

s V

olta

ge,

Ph

ase

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Bu

s V

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Sou

rce

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tag

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ha

se C

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S S

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Ph

ase

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2

UP

S S

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ase

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T X

1

UP

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ou

rce,

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ase

B C

T X

2

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ce, P

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UP

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ase

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1. S

tar

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we

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ie c

onfig

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and

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typ

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in s

ome

syst

em

s.

MIB

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 17

Page 23: Liebert NXL Power Tie Controls Installation Manual

4.0 SPECIFICATIONSTable 18 Liebert NXL Power-Tie Control specifications

Environmental Parameters

Storage TemperatureRange, °F (°C) -13 to 158 (-25 to 70)

Operating TemperatureRange, °F (°C) 32 to 104 (0 to 40) (UPS)

Relative Humidity 95% or less Non-Condensing(Operating and Non-Operating)

Maximum Altitude Abovemean sea level, ft (m)

4920 (1500) (as per IEC 62040/3) - 1% Max kWderate / 328 rise between 4921-9842

(100m rise between 1500-3000m)

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 18

Page 24: Liebert NXL Power Tie Controls Installation Manual

NOTES

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 19

Page 25: Liebert NXL Power Tie Controls Installation Manual

Vertiv™ | Liebert® NXL™ Power-Tie Controls | 20

Page 26: Liebert NXL Power Tie Controls Installation Manual
Page 27: Liebert NXL Power Tie Controls Installation Manual

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© 2018 Vertiv Co. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred toare trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy andcompleteness herein, Vertiv Co. assumes no responsibility, and disclaims all liability, for damages resulting from use of this information or for any errors oromissions. Specifications are subject to change without notice. SL-25520_REV7_8-18