Liberty Mills Limited

39
Liberty Mills Limited A/51-A, S.I.T.E, Karachi- 75700, Tel: +92-21-32578100 / 16 Fax: +92-21-32561050 Web: www.libertymillslimited.com Email: [email protected]

Transcript of Liberty Mills Limited

Page 1: Liberty Mills Limited

Liberty Mills Limited

A/51-A, S.I.T.E,Karachi-75700,Pakistan.

Tel: +92-21-32578100 / 16Fax: +92-21-32561050Web: www.libertymillslimited.comEmail: [email protected]

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Liberty Mills Limited…….

Consistent in quality, better environment & healthy resources

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VISION

To be an Ethical Reliable and Favored Vendor of Textiles

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PROFILE

Liberty Mills Limited, located in the industrial heart of Karachi, was founded in 1964. From humble beginning it is today one of the largest textile processing unit in Pakistan with a production capacity of 500,000 square meters of fabric per day. The whole production is exported directly and indirectly to customer which include vendors of internationally recognize brands, departmental stores and mail order firms. We are an ISO 9001 and OEKO TEX Standard 100 Certified company. Upgrading the quality of our products and services, personnel, equipment and infrastructure is an ongoing feature of our operation.

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Organizational Structure

Liberty Mills

Limited

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Liberty Mills Limited Organizational Structure

ACCOUNTSQuality Assurance

KNITS ADMIN &

IMPORT

MARKETING

EXPORT

CFO Director

General Manager

Director

General Manager

Director

G. M Processin

g

Manager

Manager Stitching

Manager Admin

Manager Marketi

ng

G.M HR & Complian

ce

Chief Operating Officer “ LHT”

CHIEF EXECUTIVE

HR & COMPLIANC

E

Manager Export

Manager Import

Manager Security

Manager HR&

Compliance

Manager HR&Compli

ance

Manager Fire&safe

ty

Q.A Manager

Stitching / Processin

g

Director

D & Q MANAGMEN

T

Manager Accounts

PROCESSING

MAINTENANCE

Chief Engineer

Dpt Chief Engineer

Manager Utility

G. M Project

Manager Processing

GM Quality

Assurance

GM Stitching

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ANNUAL SALES IN US$.

Esti

mate

d 2

01

1/1

2 1

10

Million

U

S $

M /Y 2004/5

M /Y 2005/6

M /Y 2006/7

M /Y 2007/8

M /Y 2008/9

M /Y 2009/10

M /Y 2010/11

M /Y 2011/12

$0.00

$20.00

$40.00

$60.00

$80.00

$100.00

$120.00

$49$52

$63

$73

$59

$73

$93

$110

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CERTIFICATION / ACCREDIATION

Social Accountability 8000 - 2008

ISO9001:2008

Oeko-Tex Standard 100 (class I and II)

Organic Exchange 100 Standard

Organic Exchange OE blended standard

Laboratory accredited by ITS

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Social Compliance Approvals

• Target approved for 18 months – GREEN

• H&M approved for 24 months • Carrefour approved for 12 months • Wal-mart approved for 12 months – Yellow

• Walt Disney approved for 24 months

• ICS International approved for 12 months

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Quality Audit Approvals

• Target FE approved for 12 months - status 84% GREEN

• Wal-mart FCCA approved for 24 months – status 92% Green

• MGB approved for 24 months – status 94% Green

• Debenhams approved for 12 months – Status satisfactory

• Carrefour approved for 12 months – Status satisfactory

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HOME TEXTILES APPAREL FABRICS

OUR KEY CLIENT’S

OTTO Versand GAP

bonprix Handelsgesellschaft mbH

Jones of New York

Blanche Porte Polo

Siplec (France) Zara Home

Turner Bianca Mango

Target USA Jordache International (HK) Ltd.

K-Mart Austalia J.C. Penny

Li & Fung Medline Industries, Inc.

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HOME TEXTILE PRODUCT RANGE

Our company specialize in Woven & Knits, Starting from T-120 thread count to T-300 thread count 100% cotton satins, also including cotton and poly cotton percales etc. etc..

Sheet sets Bed in a Bag Comforter sets Duvet cover sets Curtains Furnishing fabrics etc. etc.

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PRODUCT OVERVIEW

SHEET SET SHEET SET

QUILT COVER SET SHEET SET

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PRODUCT OVERVIEW

BED IN A BAG

COMFORTER SETCOMFORTER SET

BED IN A BAG

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STITCHING CAPACITY ( Current )

Product / Item Quantity / Month

Woven Bed Linen 520,000 Sets

Bed in a Bag 75,000 Sets

Curtains 100,000 Pairs

Table Linen 50,000 Pcs

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STITCHING CAPACITY ( IN METERS )

Product / Item Meter / Month

Woven Bed Linen 2,210,000 Meter

Bed in a Bag 900,000 Meter

Curtains 250,000 Meter

Table Linen 125,000 Meter

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Overall Processing Capacity

Processing Capacity 4.1 Million meter / month

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LIBERTY MILLS LIMITED AT HEIMTEXTIL 2009

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LIBERTY MILLS LIMITED AT HEIMTEXTIL 2008

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LIBERTY MILLS LIMITED AT HEIMTEXTIL 2007

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LIBERTY MILLS LIMITED AT HEIMTEXTIL 2006

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LIST OF MACHINARY ( PRINTING UNIT )

 PROCESS      MANUFACTURER  ORIGIN  QUANTITY

            SINGE / DESIZE                          PAREX 3.2 M               GB                     1

            SINGE / DESIZE            OSTHOF 2.8 M               GB                     1

            BLEACHING                          GOLLER 3.2 M        GERMANY                     1

            STENTER  MONFORT 2.6 M / 5 CHAMBER         GERMANY                     1

            STENTER     BABCOCK 2.8 M / 7 CHAMBER       GERMANY                     1

            STENTER BRUCKNER 2.4 M / 5 CHAMBER       GERMANY                     1

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LIST OF MACHINARY ( PRINTING UNIT ) PROCESS      MANUFACTURER  ORIGIN  QUANTITY

 STENTER BRUCKNER 2.4 M / 4 CHAMBER      GERMANY                     1

 STENTER BABCOCK 2 M / 5 CHAMBER      GERMANY                     1

  LOOP STEAM / CURING MACHINE                          STORK 380 M / 3.2

    NETHERLAND                                                             

                                  1

LOOP STEAM / CURING MACHINE                          STORK 200 M / 3.2     NETHERLAND                     1

CALANDER  RAMISCH KLIENEFER 3.4 / 5 BOWL         GERMANY                     1

CALANDER    RAMISCH NIPCO 3 M         GERMANY                     1

LIST OF MACHINARY ( PRINTING UNIT )

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LIST OF MACHINARY ( PRINTING UNIT ) PROCESS      MANUFACTURER  ORIGIN  QUANTITY

        RAISING MACHINE    ITALY/ CHINA                     9

       ROTARY MACHINE       STORK 1850 /20 COLOR            

NETHERLAND                     1

        ROTARY MACHINE             STORK 1800 / 12 COLOR  NETHERLAND                     1

    PRINTING MACHINE         REGGIANI 3.2 / 16 COLOR         ITALY                     2

            SAMPLE TABLE     ZIMMER 3.2 / 30 M       AUSTRIA                     1

            SAMPLE TABLE  MBK 2.8 / 15 M       GERMANY                     1

LIST OF MACHINARY ( PRINTING UNIT )

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 PROCESS      MANUFACTURER  ORIGIN  QUANTITY

     WINCH SOFT FLOW                          BRAZZOLI 600 KGS               ITALY                     2

     WINCH SOFT FLOW                 500 KGS       PAKISTAN                     1

      WINCH SOFT FLOW                             1000 KGS        GERMANY                     1

   SLITTING MACHINE         WITH PADDER

                          BIANCALAUI             ITALY                     1

      HOSEIRY WASHING                          ARTOS       GERMANY                     1

  COLOR KITCHEN  AUTOMATIC

              IAS           ITALY                     1

LIST OF MACHINARY ( PRINTING UNIT )

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 PROCESS      MANUFACTURER  ORIGIN  QUANTITY

     ENGRAVING (CAD        CAM)

STORK           

NETHERLAND                     1

     COMPACTOR   TUBETEX  USA                     2

      EMERIZE           SUPER MULLER        GERMANY                     1

LIST OF MACHINARY ( PRINTING UNIT )

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Lab with latest Equipment

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Lab with latest Equipment

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NEW MACHINERY INSTALED AT LIBERTY MILLS LIMITED

◦ Bleaching Machine-Goller

◦ Stenter – Monforts

◦ 3.2 mtrs wide Sanforizing Machine

◦ Raising Machines

◦ Additional Stitching Floor ( under planning) “about 100 machines floor with 10,000 sets / day production”.

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NEW BLEACHING

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NEW MONFORTS

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SANFORIZING

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RAISING

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AFTER EXPANSION TOTAL CAPACITY

Bleaching: 5.3 – 5.5 Million mtrs / month Stenter: Wider width 9.0 – 9.3 Million mtrs/month &

narrow width 2.5- 3.0 Million mtrs/month. Raising: 1.4 – 1.6 Million mtrs/month. Printing: 2.0 – 2.2 million mtrs wider & 0.8 – 1.0 million

narrow width Sanforizing: 1.8 – 2.0 Million mtrs/month Stitching: 30,000 sets/day or 780,000 sets/month

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Technology /Plant Supplier : ABAMET Environmental Technologies Ltd. - Turkey

PROTEC Technical Services – Qatar

Technology/System Opted : Dissolved Air Floatation + Activated Sludge System

Construction Company : Principal Builders Engineers & Contractors

Project Estimated Cost : Pak Rs. 100 million / US$ 1.15 millions

Plant Capacity : 4,600 m3/d (1,000,000 million gallons per day)

Liberty Mills Limited ETP Construction Capacity 4,600 m3/day

(1,000,000 IGPD) Project Details

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Liberty Mills Limited

ETP Construction Capacity 4,600 m3/day (1,000,000 IGPD) Site Pictures

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Liberty Mills Limited ETP Construction Capacity 4,600 m3/day

(1,000,000 IGPD) Site Pictures

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SOLAR PANEL

A Model Solar Panel has been installed to save and reduction of Cost to existing scenario.Approx 400 Watts Solar panel is ready and demonstrating with its maximum frequency.HR Department using 6 to 7 hours Electricity to Solar Panel.

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SOLAR GEYSERA Model Solar Geyser has been installed to save and reduction of Cost to existing scenario.Ability to store 160 Liter Water and provide hot Water to Lab.