Liberty Mills Limited
-
Upload
sabihasiddiqui28 -
Category
Documents
-
view
877 -
download
18
Transcript of Liberty Mills Limited
Liberty Mills Limited
A/51-A, S.I.T.E,Karachi-75700,Pakistan.
Tel: +92-21-32578100 / 16Fax: +92-21-32561050Web: www.libertymillslimited.comEmail: [email protected]
Liberty Mills Limited…….
Consistent in quality, better environment & healthy resources
VISION
To be an Ethical Reliable and Favored Vendor of Textiles
PROFILE
Liberty Mills Limited, located in the industrial heart of Karachi, was founded in 1964. From humble beginning it is today one of the largest textile processing unit in Pakistan with a production capacity of 500,000 square meters of fabric per day. The whole production is exported directly and indirectly to customer which include vendors of internationally recognize brands, departmental stores and mail order firms. We are an ISO 9001 and OEKO TEX Standard 100 Certified company. Upgrading the quality of our products and services, personnel, equipment and infrastructure is an ongoing feature of our operation.
Organizational Structure
Liberty Mills
Limited
Liberty Mills Limited Organizational Structure
ACCOUNTSQuality Assurance
KNITS ADMIN &
IMPORT
MARKETING
EXPORT
CFO Director
General Manager
Director
General Manager
Director
G. M Processin
g
Manager
Manager Stitching
Manager Admin
Manager Marketi
ng
G.M HR & Complian
ce
Chief Operating Officer “ LHT”
CHIEF EXECUTIVE
HR & COMPLIANC
E
Manager Export
Manager Import
Manager Security
Manager HR&
Compliance
Manager HR&Compli
ance
Manager Fire&safe
ty
Q.A Manager
Stitching / Processin
g
Director
D & Q MANAGMEN
T
Manager Accounts
PROCESSING
MAINTENANCE
Chief Engineer
Dpt Chief Engineer
Manager Utility
G. M Project
Manager Processing
GM Quality
Assurance
GM Stitching
ANNUAL SALES IN US$.
Esti
mate
d 2
01
1/1
2 1
10
Million
U
S $
M /Y 2004/5
M /Y 2005/6
M /Y 2006/7
M /Y 2007/8
M /Y 2008/9
M /Y 2009/10
M /Y 2010/11
M /Y 2011/12
$0.00
$20.00
$40.00
$60.00
$80.00
$100.00
$120.00
$49$52
$63
$73
$59
$73
$93
$110
CERTIFICATION / ACCREDIATION
Social Accountability 8000 - 2008
ISO9001:2008
Oeko-Tex Standard 100 (class I and II)
Organic Exchange 100 Standard
Organic Exchange OE blended standard
Laboratory accredited by ITS
Social Compliance Approvals
• Target approved for 18 months – GREEN
• H&M approved for 24 months • Carrefour approved for 12 months • Wal-mart approved for 12 months – Yellow
• Walt Disney approved for 24 months
• ICS International approved for 12 months
Quality Audit Approvals
• Target FE approved for 12 months - status 84% GREEN
• Wal-mart FCCA approved for 24 months – status 92% Green
• MGB approved for 24 months – status 94% Green
• Debenhams approved for 12 months – Status satisfactory
• Carrefour approved for 12 months – Status satisfactory
HOME TEXTILES APPAREL FABRICS
OUR KEY CLIENT’S
OTTO Versand GAP
bonprix Handelsgesellschaft mbH
Jones of New York
Blanche Porte Polo
Siplec (France) Zara Home
Turner Bianca Mango
Target USA Jordache International (HK) Ltd.
K-Mart Austalia J.C. Penny
Li & Fung Medline Industries, Inc.
HOME TEXTILE PRODUCT RANGE
Our company specialize in Woven & Knits, Starting from T-120 thread count to T-300 thread count 100% cotton satins, also including cotton and poly cotton percales etc. etc..
Sheet sets Bed in a Bag Comforter sets Duvet cover sets Curtains Furnishing fabrics etc. etc.
PRODUCT OVERVIEW
SHEET SET SHEET SET
QUILT COVER SET SHEET SET
PRODUCT OVERVIEW
BED IN A BAG
COMFORTER SETCOMFORTER SET
BED IN A BAG
STITCHING CAPACITY ( Current )
Product / Item Quantity / Month
Woven Bed Linen 520,000 Sets
Bed in a Bag 75,000 Sets
Curtains 100,000 Pairs
Table Linen 50,000 Pcs
STITCHING CAPACITY ( IN METERS )
Product / Item Meter / Month
Woven Bed Linen 2,210,000 Meter
Bed in a Bag 900,000 Meter
Curtains 250,000 Meter
Table Linen 125,000 Meter
Overall Processing Capacity
Processing Capacity 4.1 Million meter / month
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2009
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2008
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2007
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2006
LIST OF MACHINARY ( PRINTING UNIT )
PROCESS MANUFACTURER ORIGIN QUANTITY
SINGE / DESIZE PAREX 3.2 M GB 1
SINGE / DESIZE OSTHOF 2.8 M GB 1
BLEACHING GOLLER 3.2 M GERMANY 1
STENTER MONFORT 2.6 M / 5 CHAMBER GERMANY 1
STENTER BABCOCK 2.8 M / 7 CHAMBER GERMANY 1
STENTER BRUCKNER 2.4 M / 5 CHAMBER GERMANY 1
LIST OF MACHINARY ( PRINTING UNIT ) PROCESS MANUFACTURER ORIGIN QUANTITY
STENTER BRUCKNER 2.4 M / 4 CHAMBER GERMANY 1
STENTER BABCOCK 2 M / 5 CHAMBER GERMANY 1
LOOP STEAM / CURING MACHINE STORK 380 M / 3.2
NETHERLAND
1
LOOP STEAM / CURING MACHINE STORK 200 M / 3.2 NETHERLAND 1
CALANDER RAMISCH KLIENEFER 3.4 / 5 BOWL GERMANY 1
CALANDER RAMISCH NIPCO 3 M GERMANY 1
LIST OF MACHINARY ( PRINTING UNIT )
LIST OF MACHINARY ( PRINTING UNIT ) PROCESS MANUFACTURER ORIGIN QUANTITY
RAISING MACHINE ITALY/ CHINA 9
ROTARY MACHINE STORK 1850 /20 COLOR
NETHERLAND 1
ROTARY MACHINE STORK 1800 / 12 COLOR NETHERLAND 1
PRINTING MACHINE REGGIANI 3.2 / 16 COLOR ITALY 2
SAMPLE TABLE ZIMMER 3.2 / 30 M AUSTRIA 1
SAMPLE TABLE MBK 2.8 / 15 M GERMANY 1
LIST OF MACHINARY ( PRINTING UNIT )
PROCESS MANUFACTURER ORIGIN QUANTITY
WINCH SOFT FLOW BRAZZOLI 600 KGS ITALY 2
WINCH SOFT FLOW 500 KGS PAKISTAN 1
WINCH SOFT FLOW 1000 KGS GERMANY 1
SLITTING MACHINE WITH PADDER
BIANCALAUI ITALY 1
HOSEIRY WASHING ARTOS GERMANY 1
COLOR KITCHEN AUTOMATIC
IAS ITALY 1
LIST OF MACHINARY ( PRINTING UNIT )
PROCESS MANUFACTURER ORIGIN QUANTITY
ENGRAVING (CAD CAM)
STORK
NETHERLAND 1
COMPACTOR TUBETEX USA 2
EMERIZE SUPER MULLER GERMANY 1
LIST OF MACHINARY ( PRINTING UNIT )
Lab with latest Equipment
Lab with latest Equipment
NEW MACHINERY INSTALED AT LIBERTY MILLS LIMITED
◦ Bleaching Machine-Goller
◦ Stenter – Monforts
◦ 3.2 mtrs wide Sanforizing Machine
◦ Raising Machines
◦ Additional Stitching Floor ( under planning) “about 100 machines floor with 10,000 sets / day production”.
NEW BLEACHING
NEW MONFORTS
SANFORIZING
RAISING
AFTER EXPANSION TOTAL CAPACITY
Bleaching: 5.3 – 5.5 Million mtrs / month Stenter: Wider width 9.0 – 9.3 Million mtrs/month &
narrow width 2.5- 3.0 Million mtrs/month. Raising: 1.4 – 1.6 Million mtrs/month. Printing: 2.0 – 2.2 million mtrs wider & 0.8 – 1.0 million
narrow width Sanforizing: 1.8 – 2.0 Million mtrs/month Stitching: 30,000 sets/day or 780,000 sets/month
Technology /Plant Supplier : ABAMET Environmental Technologies Ltd. - Turkey
PROTEC Technical Services – Qatar
Technology/System Opted : Dissolved Air Floatation + Activated Sludge System
Construction Company : Principal Builders Engineers & Contractors
Project Estimated Cost : Pak Rs. 100 million / US$ 1.15 millions
Plant Capacity : 4,600 m3/d (1,000,000 million gallons per day)
Liberty Mills Limited ETP Construction Capacity 4,600 m3/day
(1,000,000 IGPD) Project Details
Liberty Mills Limited
ETP Construction Capacity 4,600 m3/day (1,000,000 IGPD) Site Pictures
Liberty Mills Limited ETP Construction Capacity 4,600 m3/day
(1,000,000 IGPD) Site Pictures
SOLAR PANEL
A Model Solar Panel has been installed to save and reduction of Cost to existing scenario.Approx 400 Watts Solar panel is ready and demonstrating with its maximum frequency.HR Department using 6 to 7 hours Electricity to Solar Panel.
SOLAR GEYSERA Model Solar Geyser has been installed to save and reduction of Cost to existing scenario.Ability to store 160 Liter Water and provide hot Water to Lab.