lg_lm-w5040

58
- 1-1 - [CONTENTS] SECTION 1.GENERAL • SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 • ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 • SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 SECTION 2.ELECTRICAL SECTION • TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 • INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 • BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 • SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 • WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 • PRINTED CIRCUIT BOARD DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43 SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 SECTION 4. SPEAKER PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 SECTION 5. REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

description

service

Transcript of lg_lm-w5040

Page 1: lg_lm-w5040

- 1-1 -

[CONTENTS]

SECTION 1.GENERAL• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

SECTION 2.ELECTRICAL SECTION• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

• INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

• PRINTED CIRCUIT BOARD DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION 4. SPEAKER PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION 5. REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

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SECTION 1. GENERAL SERVICING PRECAUTIONSNOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and

impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/ordamage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reasonthe adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes!Absolutely never permit laser beams to enter the eyes!Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surfaceIf there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as usedfor camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cottonswab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Donot use any other liquid cleaners, because they will damage the lens.) Take care not to use too much ofthis alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.

Magnet

How to hold the pick-up

Conductive Sheet

Cotton swab

Pressure

Pressure

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NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components

are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, componentscan be damaged, and for that reason components should be handled with care.

2) The pick-up is composed of many optical components and other high-precision components. Care must betaken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-ism is present, or where there is excessive dust.

2. Notes for repair1) Before replacing a component part, first disconnect the power supply lead wire from the unit2) All equipment, measuring instruments and tools must be grounded.3) The workbench should be covered with a conductive sheet and grounded.

When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This isbecause there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.5) Workers should be grounded by an armband (1M Ω)6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-

tic electricity changes in the clothing to escape from the armband.7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTIONYou can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside ofthe volume knob for more than 3 seconds.If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

Resistor(1 Mohm) Conductive

Sheet

Resistor(1 Mohm)

Armband

RESET jump wire

VOLUME

VOLUME KNOB

DOWN

UP

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ESD PRECAUTIONSElectrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such componentscommonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integratedcircuits and some field-effect transistors and semiconductor chip components. The following techniques shouldbe used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain offany electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear acommercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" cangenerate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.

6. Do not remove a replacement ESD device from its protective package until immediately before you areready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together byconductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement ESD device, touch theprotective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALLOTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motionsuch as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-erate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, ISINTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN-GEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OFELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICELITERATURE.

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SPECIFICATIONS

[Gen

eral

][C

D]

[Tu

ner

]

AM

FM

(MW

)[A

mp]

[TA

PE

]

Power supply Refer to the back panel of the unit.Power consumption 220W 170w 150w 110wMass 12kg 10kg 10kgExternal dimensions (W x H x D) 280 x 370 x 372 mmFrequency response 40 - 18000 HzSignal-to-noise ratio 70 dBDynamic range 70 dBTuning Range 87.5 - 108.0 MHz or 65 - 74 MHzIntermediate Frequency 10.7 MHzSignal to Noise Ratio 60/55 dBFrequency Response 60 - 10000 HzTuning Range 522 - 1611 kHz or 530 - 1610 kHz Intermediate Frequency 450 kHzSignal to Noise Ratio 35 dBFrequency Response 120 - 2000 Hz Output Power 310W + 310W 230W + 230W 310W + 310W 230W + 230WT.H.D 0.7%Frequency Response 42 - 25000 HzSignal-to-noise ratio 75 dBTape Speed 4.75cm/secWow Flutter 0.25% (MTT -111, JIS-WTD)F.F/REW Time 120sec (C-60)Frequency Response 125 - 8000HzSignal to Noise Ratio 43dBChannel Separation 50dB(P/B)/45dB(R/P)Erase Ratio 55dB (MTT-5511)

Designs and specifications are subject to change without notice.

LM-W5040A/D/X LM-W3140A/D/XMODELSECTION LM-W4040A/D/X LM-W2340A/D/X[F

ron

t S

pea

kers

]

Model name LMS-W5040 LMS-W4040 LMS-W3140 LMS-W2340Type 3Way 4Speaker 3Way 4Speaker 3Way 4Speaker 3Way 4SpeakerImpedance 6Ω 6Ω 6Ω 6ΩFrequency Response 45-20000Hz 45-20000Hz 45-20000Hz 45-20000HzSound Pressure Level 85dB 85dB 85dB 85dBRated Input Power 250W 230W 310W 230WMax. Input Power 500W 460W 620W 460WNet Dimensions(WxHxD) 255x425x300 255x425x300 255x425x300 255x425x300Net Weight 10.4 10.4 10.4 10.4

Model name LMS-W5040SType 2Way 3Speak

24Ωer

ImpedanceFrequency Response 60-20000HzSound Pressure Level 85dBRated Input Power 100WMax. Input Power 200WNet Dimensions(WxHxD) 187 x 425 x 248Net Weight 5.3[S

urr

ou

nd

Sp

eake

rs]

Model name LMS-W5040W, LMS-W4040WType 1W

6Ωay 1Speaker

ImpedanceFrequency Response 40-15000HzSound Pressure Level 83dBRated Input Power 310WMax. Input Power 620WNet Dimensions(WxHxD) 255 x 425 x 300Net Weight 9.2

[Wo

ofe

r S

pea

kers

]

, 87.5 - 108.0 MHz

12kg

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SECTION 2. ELECTRICAL

CD PART

TROUBLESHOOTING GUIDE

TURN ON CD

CONNECTOR CHECK ( PN808,PN807 )

CHECK POWER SUPPLY CIRCUIT( PN808 )

CHECK MICOM INTERFACE CIRCUIT( PN807 )

CHECK MICOM INTERFACE CIRCUIT( PN807 )

CONNECTOR CHECK(PN801,PN802)

CHECK PICKUP MOVEMENT

CHECK BA5810FP (IC803)

CHECK MN6627933CG (IC801)

CHECK AN22004 (IC802)

CONNECTOR CHECK (PN808)

CONNECTOR CHECK( PN808,PN807,PN802,PN801 )

OPEN CLOSE CHECK

“ READING ”DISPLAY CHECK

READING OK CHECK

IF PLAY, AUDIOOUTPUT CHECK

OK

NO

NO

NO

NO

YES

YES

YES

YES

YES

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CONNECTOR LOCKING CHECK ( PN808,PN807 )

DEFECTIVE MAINPOEWR SUPPLY

DEFECTIVE MICOM

DEFECTIVE IC803

DEFECTIVEMECHANISM

CHECK POWER SUPPLY CIRCUIT( PN808 ,PN807)PN808 PIN 5 = 6.2V, PIN 7 = 5V

PN807 PIN 1 = 5V

CHECK VOLTAGE CHANGE OF OPEN CLOSE ,AND BTLMUTE VOLTAGE(= 5V)

(PN807 PIN 20:OPEN, 19:CLOSE, 4:BTLMUTE)

CHECK VOLTAGE CHANGE LO+, LO- OF IC803(PN807, PIN OPEN:20, CLOSE:19)

YES

YES

YES

NO

NO

NO

NO

• OPEN CLOSE NG

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CONNECTOR LOCKING CHECK(PN808,PN807,PN802,PN801 )

DEFECTIVE CONNECTOR ORMAIN POWER SUPPLAY

DEFECTIVE IC805

DEFECTIVE MICOM OR CONNECTOR

DEFECTIVE MICOM OR CONNECTOR

DEFECTIVE IC801

CHECK VOLTAGE THE PIN 2 OF IC805IC805 PIN2 : 3.3V

CHECK RESET SIGNAL OF PN807PN807 PIN12 : 5V

CHECK POWER SUPPLYPORT( PN808 ,PN807)

PN808 PIN 5 = 6.2V, PIN 7 = 5VPN807 PIN 1 = 5V

CHECK POWER SUPPLYPORT( PN808 ,PN807)

PN808 PIN 5 = 6.2V, PIN 7 = 5VPN807 PIN 1 = 5V

CHECK MICOM INTERFACECIRCUIT( PN807 )

PN807 PIN 11,13,14,15 SIGNAL CHECK(11: STAT, 13: MDATA, 14:MCLK, 15:MLD)

CHECK THE WAVE FORM #1

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

• “ READING ” DISPLAY CHECK (= ONLY “CD “DISPLAY)

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A

B

C

D

E

CONNECTOR LOCKINGCHECK(PN801,PN802)

DOES SLED MOVE ?

CHECK PN802 PIN 3,4( SL+,SL-) DEFECTIVE PICKUP ORIC803 OR IC801 OR IC802DEFECTIVE PICKUP OR

IC803 OR IC801 OR IC802

DEFECTIVE PICKUP OR IC803 OR IC801

DEFECTIVE PICKUP ORIC802

DEFECTIVE PICKUP OR IC803

DEFECTIVE PICKUP OR IC803 OR IC801 OR IC802

CHECK PN802 PIN 10( LD )

CHECK PN801 PIN 14,15 (TA- ,TA+)

CHECK PN802 PIN 5,6( SP+,SP-)

CHECK PN801 PIN 13,16( FA-, FA+)

DOES LENSE MOVE ?(= UP & DOWN)

DOES LASER LIGHT ?

DOES SPINDLE ROTATE ?

IS READING OK ?

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

• READING OK CHECK (= “NO DISC” DISPLAY)

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CHECK PN802 CONNECTOR LINE

DEFECTIVE IC801

DEFECTIVE IC803

DEFECTIVE PN802CONNECTOR

DEFECTIVE PICKUP SLED MOTOR

A

DOES SL+ WAVEFORM APPEAR AT( IC803 PIN14 AND PN802 PIN3)

WAVEFORM #2SLED MOTOR WAVE

DOES SLIN WAVEFORM APPEAR AT

( IC803 PIN 5)WAVEFORM #2

SLED DRIVE WAVE

YES

YES

NO

NO

NO

NO

NO

• READING OK CHECK #A (= “NO DISC” DISPLAY)

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CHECK PN801 CONNECTOR LINE

DEFECTIVE IC801

DEFECTIVE IC803

DEFECTIVE PN801CONNECTOR

DEFECTIVE PICKUP FOCUS ACTUATOR

B

DOES FA+ WAVEFORM APPEAR AT( IC803 PIN15 AND PN801 PIN16)

WAVEFORM #3FOCUS COIL DRIVE WAVE

DOES FAIN- WAVEFORM APPEAR AT

( IC803 PIN 26)WAVEFORM #3

FOCUS DRIVE WAVEYES

YES

NO

NO

NO

NO

NO

• READING OK CHECK #B (= “NO DISC” DISPLAY)

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CHECK PN801 CONNECTOR LINE

DEFECTIVE IC805

DEFECTIVE IC802

DEFECTIVE Q801 OR D811

DEFECTIVE PN801CONNECTOR

DEFECTIVE PICKUP LASER PART

C

IS ?V APPLIED TO PIN10 OF PN801

LASER SUPPLY VOLTAGE CHECK

IS 3.3 V APPLIED TO PIN3 OF IC802

RF IC SUPPLY VOLTAGE CHECK

IS 2.0 V PIN2 OF IC802LASER CONTROL VOLTAGE CHECK

YES

YES

NO

NO

NO

NO

NO

NO

• READING OK CHECK #C (= “NO DISC” DISPLAY)

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CHECK PN802 CONNECTOR LINE

DEFECTIVE IC801

DEFECTIVE IC803

DEFECTIVE PN802CONNECTOR

DEFECTIVE PICKUP SPINDLE MOTOR

D

DOES SP+ WAVEFORM APPEAR AT( IC803 PIN12 AND PN802

PIN6)WAVEFORM #4SPINDLE MOTOR DRIVE WAVE

DOES SPIN WAVEFORM APPEAR AT( IC803 PIN 6)

WAVEFORM #4SPINDLE DRIVE WAVE

YES

YES

NO

NO

NO

NO

• READING OK CHECK #D (= “NO DISC” DISPLAY)

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CHECK PN802 CONNECTOR LINE

DOES ARF SIGNAL APPEAR?(IC802 PORT 8)WAVEFORM #6

DOES FE, TE SIGNAL APPEAR?(IC802 PORT FE:23, TE:21)

WAVEFORM #6

DEFECTIVE IC801

DEFECTIVE IC803

DEFECTIVE PN802CONNECTOR

DEFECTIVE PICKUP OR IC802

DEFECTIVE PICKUP OR IC802

DEFECTIVE IC801

E

DOES TA+ WAVEFORM APPEAR AT( IC803 PIN17 AND PN801 PIN15)

WAVEFORM #5TRACKING COIL DRIVE WAVE

DOES TAIN- WAVEFORM APPEAR AT

( IC803 PIN 23)WAVEFORM #5

TRACKING DRIVE WAVE

YES

YES

YES

NO

NO

NO

NO

NO

NO

NO

• READING OK CHECK #E (= “NO DISC” DISPLAY)

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AUDIO PART

P-SENS PART CHECK

ZD 701(+) Voltage check

IC301 26PIN PATTERN Check

Half-wave rectification wave form check

R746 check, then ZD701 replacement

D713 Replacement

VKK CHECK

CN305 4pin DC -33V check

IC301 51PIN check

ZD 700 -33V check

ZD 754 turn on check

Pattern disconnection check

D707, D708 replacement

normal

ZD700 replacement

Refer to power supply check

C763 -33V and less check

Q754 replacement

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POWER CHECK

Every kinds of Fuse check

C720(+), C770(-) DC power output check

C725(+), C729(-) DC power output check

IC704, IC705, IC705 power output check

IC704, IC705, IC710 power output check (12V)

IC709 DC5V check

CN513 7PIN 5V check (at CD Function)

normal operation

Fuse replace

CN704 1, 2, 3, 4, 5, 6, 7, 9, 10 AC voltage output check

D713(PBU604) check

Power supply Ass’y check and transformer replacent

IC301 5V Power outputPN304/CN304 15 PIN check

Check

IC5019BU2090 check & replace

IC501(BU2090) 14PIN HIGH check

Check and replace defective

Power supply Ass’y check and transformer replacent

CN704, 11, 12 pin AC power output check

IC704, IC705 , IC710 check and replacement

IC301 78PIN 5V check

IC709 replacement

Q904(A1273) Base Low check

Q904, CD Ass’y check replacement

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Muting circuit Troubleshooting (if MUTE)

Q752(A102) Base “LOW”

C720(+), C770(-) DC power output check

MUTE

c-COM operation status check

Each appropriate TR replacement

Check each function input and operationstatus check

Refer to IC601(TDA7429D) IC specification

c-COM check (and CLK/DATA check)

IC705 7812 operation status check (DC12V)

PN701/CN701 connection status check

ZD601 9.1V check

IC601 39PIN (over 8V) check and powersupply circuit check

Q702(A102) operation status check

Q702(A102) Replace if defective

c-COM 2PIN(A-MUTE)LINE check

No sound

Input check (AUX29,36 TUNER30,35TAPE28/37 CD31/34 PIN)

IC 601 24/25 PIN Output check

IC601 input check (22/21PIN)

IC601 output check (14PIN)

normal

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Refer to IC202 Troubleshooting

IC501 10 PIN(PB MUTE) operation status check

c-COM 301 10,8 PIN CLK/DATA operation status check

Specific FUNCTION MODE has no sound (TDA7468D)

TAPE

IC202 output check (5,20 PIN)

IC601 36,29 PIN signal input check

IC202 input check (HEAD input) "A"DECK1,24 "B"DECK 23,2

AUX

JK102 signal input check

IC601 36,29 PIN signal input check

CD

CN603 1,3 PIN signal check and refer to CD Troubleshooting

IC601 34,31 PIN signal input check

TUNER

Refer to TUNERMODULE

IC601 35,30 PIN signal input check

DECK HEAD WIRE connection status check

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MIC

IC601 function input check

Refer to IC404 Troubleshooting

IC301 Troubleshooting

C301 17, 46, 72, 90 power applied check

IC301 15PIN 5V applied check

X301 oscilates or not

When IC301 11Pin voltage input. HighLowHigh

IC301 replace

Refer to power supply check

P-SENS terminal check

X301 replace

RESET circuit check

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IC501,502,302(BU2029) Troubleshooting

IC501 16PIN power applied check

IC501 2, 3 PIN CLK Data check

CONTROL function check

normal

Refer to IC301 Troubleshooting

Refer to power supply check

IC501 replace Pattern check between IC301 and IC501

IC301 3,4 PIN data check (When switched to CD, TAPE Function)

IC601(TDA7468D) Troubleshooting

IC601 1PIN power applied check

IC601 35,30 Pin waveform output check

IC601 36,29Pin waveform input check

IC601 34,31Pin waveform output check

normal

IC601 21,22 Pulse waveform check (with tunning VOL DIAL)

Refer to power supply check

IC301 10,8Pin check

IC601 replace

MICOM(10,8) - IC601(21,22) Pattern checkIC601 replace

IC301 Troubleshooting

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IC701(AMP MODULE) Troubleshooting

AMP ON/OFF check

10,13Pin signal input check

18,5Pin(-), 20, 3Pin(+) Power check

6,17 Pin signal output check

OK

IC502 6PIN operation status check

-9V(IC706) +9(IC710) replace if defective

-9V(IC706) +9(IC710) replace if defective

Refer to Muting circuit

RELAY operation status check (RY703,701)

Refer to power supply check

-9V(IC706) +9(IC710) operation status check(9,14PIN check)

IC701(AMP MODULE) Troubleshooting

AMP ON/OFF check

9Pin signal input check

12Pin(-), 15Pin(+) voltage check

12 Pin signal output check

OK

IC502 6PIN operation status check

Refer to Muting circuit

Refer to power supply check

RELAY operation status check (RY702)

-9V(IC706) +9(IC710) operation status check(11,7 PIN check)

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PLAY check (KIA6289N)

IC202 18Pin VCC power applied

IC202 5,20 Pin signal output check

Muting circuit check

Refer to power supply check

Deck Mecha operation performance check

Deck Mecha replace

IC202 replace

Rec check (Q252, Q202 ON : R273, R223 High)

IC601 33,32 OUT check

IC202 11,14 Pin signal input check

IC202 9,16 Pin output check

IC201 6(12V), 4 Pin High check

L203 2,3PIN oscilation check

Deck replace

Q253, Q203 Base "Low" check

Q253,Q203 replace

Refer to IC203 Troubleshooting

IC202 18Pin VCC voltage check

Voltage check, IC203 Troubleshooting check

C236(+) power supply check

Refer to power supply check

IC203 Troubleshooting check

Q208 replace

L203 replace

Q208 Base 0.6V supplied check

Q208 Collector Low

Q207 replace

normal

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Dubbing check ("NORMAL or REC"//"HIGH")

Q252,202 "OFF"//"ON" : R273,223 "Low"//"HIGH"

Q253,203 "ON"//"OFF"

Refer to REC Check

IC203 Troubleshooting check

USB IC802(PCM2702) LM-W5040,3140 applied, LM-W4040,2340 not applied

2, 17, 27 5V voltage check

1.28 12MHz operation status check

IC705 +5V operation check

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• CD PART WAVEFORMS OF MAJOR CHECK POINT

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INTERNAL BLOCK DIAGRAM of ICs

• NJM2706 (IC401)BLOCK DIAGRAM

PIN CONFIGURATION

Page 28: lg_lm-w5040

- 2-22 -

• NJM2172 (IC603)BLOCK DIAGRAM

PIN CONFIGURATION

Page 29: lg_lm-w5040

- 2-23 -

• AF310W20CM (IC701)BLOCK DIAGRAM

PIN CONFIGURATION

PIN DESCRIPTION

Pin Number Symbol Type Description1 N_DO O NMOS Drain Output2 VSS G Negative supply Voltage3 N_CS P NMOS Current Sense Input4 P_CS P PMOS Current Sense Input5 AM_F2 O AM Mode control Input 26 AM_F1 G AM Mode control Input 17 VEE I Negative supply Voltage8 STANDBY I ON/OFF control9 IN P Audio Input10 P_STATE I Protection State11 VCC I Positive supply Voltage12 OUT O Audio Output13 GND I Signal Ground14 SUBGND P Sub Ground15 VDD I Positive supply Voltage16 P_DO O PMOS Drain Output

Page 30: lg_lm-w5040

- 2-24 -

• AF310W01CM (IC702)BLOCK DIAGRAM

PIN CONFIGURATION

PIN DESCRIPTION

Pin Number Symbol Type Description1 N_DO O NMOS Drain Output2 VSS G Negative supply Voltage3 N_CS P NMOS Current Sense Input4 P_CS P PMOS Current Sense Input5 AM_F2 O AM Mode control Input 26 AM_F1 G AM Mode control Input 17 VEE I Negative supply Voltage8 STANDBY I ON/OFF control9 IN P Audio Input10 P_STATE I Protection State11 VCC I Positive supply Voltage12 OUT O Audio Output13 GND I Signal Ground14 SUBGND P Sub Ground15 VDD I Positive supply Voltage16 P_DO O PMOS Drain Output

Page 31: lg_lm-w5040

- 2-25 -

• TC4052BP (IC801)BLOCK DIAGRAM

PIN ASSIGNMENT

Page 32: lg_lm-w5040

- 2-26 -

Page 33: lg_lm-w5040

BLOCK DIAGRAM

2-27 2-28

Page 34: lg_lm-w5040

2-29 2-30

SCHEMATIC DIAGRAM

• MAIN SCHEMATIC DIAGRAM

Page 35: lg_lm-w5040

2-31 2-32

• DECK SCHEMATIC DIAGRAM

Page 36: lg_lm-w5040

2-33 2-34

• AUDIO/WOOFER AMP, POWER SCHEMATIC DIAGRAM

Page 37: lg_lm-w5040

2-35 2-36

• FRONT, MIC SCHEMATIC DIAGRAM

Page 38: lg_lm-w5040

2-37 2-38

• USB & AV, WOOFER SCHEMATIC DIAGRAM

Page 39: lg_lm-w5040

2-39 2-40

• CDP SCHEMATIC DIAGRAM

Page 40: lg_lm-w5040

2-41 2-42

WIRING DIAGRAMS

Page 41: lg_lm-w5040

2-43 2-44

PRINTED CIRCUIT DIAGRAMS

• MAIN P.C. BOARD (SOLDER SIDE)

Page 42: lg_lm-w5040

2-45 2-46

• MAIN P.C. BOARD (COMPONENT SIDE)

Page 43: lg_lm-w5040

2-47 2-48

• FRONT P.C. BOARD (SOLDER SIDE)

Page 44: lg_lm-w5040

2-49 2-50

• FRONT P.C. BOARD (COMPONENT SIDE)

Page 45: lg_lm-w5040

2-51 2-52

• POWER, MIC, WOOFER P.C. BOARD (COMPONENT SIDE)

Page 46: lg_lm-w5040

2-53 2-54

• POWER, MIC, WOOFER P.C. BOARD (SOLDER SIDE)

Page 47: lg_lm-w5040

2-55 2-56

• AMP, USB & AV P.C. BOARD (COMPONENT SIDE)

Page 48: lg_lm-w5040

2-57 2-58

• AMP, USB & AV P.C. BOARD (SOLDER SIDE)

Page 49: lg_lm-w5040

2-59 2-60

• CDP P.C. BOARD (SOLDER SIDE) • CDP P.C. BOARD (COMPONENT SIDE)

Page 50: lg_lm-w5040

3-1 3-2

SECTION 3. EXPLODED VIEWSA26

300

450

301

290

266

267

268

272

269

270

275

A49

274

A45

276

452

262

261

258

254

255

263

265

278

273

253251

250

252

288259

264

257

277260

256

285

271

A41

451

283

284

A47

A42

302

286

A48

305

285

281

282

A43

A00

280

A46

NOTE) Refer to “SECTION 5 REPLACEMENTPARTS LIST” in order to look for the part number of each part.

• CABINET AND MAIN FRAME SECTION

Page 51: lg_lm-w5040

3-3 3-4

• TAPE DECK MECHANISM (DOUBLE AUTO REVERSE DECK) (RIGHT)

401

003

502

501502

501

402

009401

401

011

013

409

032R

038

026

028

027040

029

022015

A01

019037R

018017

016

006

007 402008

020

505021

023

504025

035

039

001

009

046031

028

002R

036

LOCA.NO PART NO. SPECIFICATIONA00 6720AG0003C CWM42RR48 TOKYO PIGEON L-DOUBLE A01 6768R-UP03D 50-093-4895 PIGEON PWB UNIT CW001 6768R-BP03D 02-083-4254 PIGEON BELT/FELT C002L 6768R-BP03F 02-083-4232 PIGEON BELT/FELT C002R 6768R-BP03E 02-083-4256 PIGEON BELT/FELT C003 6768R-PP03A 33-160-4309 PIGEON PRESS CASSE006 6768R-QP03C 50-093-4880 PIGEON MOTOR(ASSY)007 6768R-GP03B 50-222-4578 PIGEON GEAR IDLER008 6768R-SP01F 01-082-4598 PIGEON SPRING CWL4009 6768R-MP01C 50-219-4014 PIGEON MOLD CWL44011 6768R-SP01A 01-081-4601 PIGEON SPRING CWL4013 6768R-SP03A 01-082-4686 PIGEON SPRING CRM4015 6768R-AP01A 50-268-3016 PIGEON ARM CWL44016 6768R-GP01H 50-093-4503 PIGEON GEAR CRL442017 6768R-AP01C 50-239-4072 PIGEON ARM CWL44018 6768R-GP01J 50-222-4428 PIGEON GEAR CRL442019 6768R-SP01P 01-081-4678 PIGEON SPRING CRL4020 6768R-BP01C 02-083-4188 PIGEON BELT/FELT C021 6768R-LP01C 50-223-4429 PIGEON PULLEY/FLYW022 6768R-VP03A 50-093-4748 PIGEON SOLENOID AS023 6768R-GP03A 50-093-4810 PIGEON GEAR ASSY C025 6768R-JP03B 50-093-31009 PIGEON PULLEY/FLY026 6768R-SP01D 01-080-4609 PIGEON SPRING CWL4027 6768R-DP01A 50-259-3342 PIGEON LEVER CWL44028 6768R-RP01A 22-027-41054 PIGEON ROLLER CWL029 6768R-MP01A 50-219-4033 PIGEON MOLD CWL44031 6768R-SP04A 01-082-4731 PIGEON SPRING032R 6768R-EP04A 50-093-41007 PIGEON HEAD ASSY032L 6768R-EP04B 50-093-41130 PIGEON HEAD ASSY035 6768R-PP04A 50-119-4915 PIGEON PRESS036 6768R-SP04B 01-081-4730 PIGEON SPRING037R 6768R-JP03A 50-093-4674 PIGEON PULLEY/FLYW037L 6768R-JP03C 50-093-4726 PIGEON PULLEY/FLYW038 6768R-MP01D 50-219-4034 PIGEON MOLD CWL44039 6768R-MP02A 50-219-3900 PIGEON MOLD040 6768R-SP01M 01-080-4607 PIGEON SPRING CWL4401 6768R-CP01B GSE20A2005 PIGEON SCREW CWL44402 6768R-CP01A GSE10A2003 PIGEON SCREW CWL44403 6768R-CP01D GSL10A1704 PIGEON SCREW CWL44406 6768R-CP01G GSE20A2004 PIGEON SCREW CWL44409 6768R-CP02A GSD10A2016 PIGEON SCREW501 6768R-WP03A GWN19S035040 PIGEON WASHER CRM502 6768R-WP03B 03-000-4532 PIGEON WASHER CRM4504 6768R-WP01D GWP21X045020 PIGEON WASHER CWL505 6768R-WP01E GWP12X030040S PIGEON WASHER CW506 6768R-WP01H GWP23X040020 PIGEON WASHER CWL507 6768R-WP01F GWN21X040040 PIGEON WASHER CWL508 6768R-WP03C GWP16X030020 PIGEON WASHER CWM

Page 52: lg_lm-w5040

3-5 3-6

• TAPE DECK MECHANISM (DOUBLE AUTO REVERSE DECK) (LEFT)

037L

505508

506

002L007

402008

016 017

018

019

021

020

505

015

023

025504

403

022

027

028

009

031

039

035409

406

032L

026

028038

013

401009

011

401 009

402

003

507

502

501

502

040

036

LOCA.NO PART NO. SPECIFICATIONA00 6720AG0003C CWM42RR48 TOKYO PIGEON L-DOUBLE A01 6768R-UP03D 50-093-4895 PIGEON PWB UNIT CW001 6768R-BP03D 02-083-4254 PIGEON BELT/FELT C002L 6768R-BP03F 02-083-4232 PIGEON BELT/FELT C002R 6768R-BP03E 02-083-4256 PIGEON BELT/FELT C003 6768R-PP03A 33-160-4309 PIGEON PRESS CASSE006 6768R-QP03C 50-093-4880 PIGEON MOTOR(ASSY)007 6768R-GP03B 50-222-4578 PIGEON GEAR IDLER008 6768R-SP01F 01-082-4598 PIGEON SPRING CWL4009 6768R-MP01C 50-219-4014 PIGEON MOLD CWL44011 6768R-SP01A 01-081-4601 PIGEON SPRING CWL4013 6768R-SP03A 01-082-4686 PIGEON SPRING CRM4015 6768R-AP01A 50-268-3016 PIGEON ARM CWL44016 6768R-GP01H 50-093-4503 PIGEON GEAR CRL442017 6768R-AP01C 50-239-4072 PIGEON ARM CWL44018 6768R-GP01J 50-222-4428 PIGEON GEAR CRL442019 6768R-SP01P 01-081-4678 PIGEON SPRING CRL4020 6768R-BP01C 02-083-4188 PIGEON BELT/FELT C021 6768R-LP01C 50-223-4429 PIGEON PULLEY/FLYW022 6768R-VP03A 50-093-4748 PIGEON SOLENOID AS023 6768R-GP03A 50-093-4810 PIGEON GEAR ASSY C025 6768R-JP03B 50-093-31009 PIGEON PULLEY/FLY026 6768R-SP01D 01-080-4609 PIGEON SPRING CWL4027 6768R-DP01A 50-259-3342 PIGEON LEVER CWL44028 6768R-RP01A 22-027-41054 PIGEON ROLLER CWL029 6768R-MP01A 50-219-4033 PIGEON MOLD CWL44031 6768R-SP04A 01-082-4731 PIGEON SPRING032R 6768R-EP04A 50-093-41007 PIGEON HEAD ASSY032L 6768R-EP04B 50-093-41130 PIGEON HEAD ASSY035 6768R-PP04A 50-119-4915 PIGEON PRESS036 6768R-SP04B 01-081-4730 PIGEON SPRING037R 6768R-JP03A 50-093-4674 PIGEON PULLEY/FLYW037L 6768R-JP03C 50-093-4726 PIGEON PULLEY/FLYW038 6768R-MP01D 50-219-4034 PIGEON MOLD CWL44039 6768R-MP02A 50-219-3900 PIGEON MOLD040 6768R-SP01M 01-080-4607 PIGEON SPRING CWL4401 6768R-CP01B GSE20A2005 PIGEON SCREW CWL44402 6768R-CP01A GSE10A2003 PIGEON SCREW CWL44403 6768R-CP01D GSL10A1704 PIGEON SCREW CWL44406 6768R-CP01G GSE20A2004 PIGEON SCREW CWL44409 6768R-CP02A GSD10A2016 PIGEON SCREW501 6768R-WP03A GWN19S035040 PIGEON WASHER CRM502 6768R-WP03B 03-000-4532 PIGEON WASHER CRM4504 6768R-WP01D GWP21X045020 PIGEON WASHER CWL505 6768R-WP01E GWP12X030040S PIGEON WASHER CW506 6768R-WP01H GWP23X040020 PIGEON WASHER CWL507 6768R-WP01F GWN21X040040 PIGEON WASHER CWL508 6768R-WP03C GWP16X030020 PIGEON WASHER CWM

Page 53: lg_lm-w5040

3-7 3-8

416

151

156

418

169

173 171

170419

163

422

165

159

164

417

417

416

166

167

177

175

172

162

153

168

155

187

185

186

186

A35421

A30

421

417

187

CD MECHANISM

LOCA.NO. PART NO DESCRIPTION SPECIFICATIONA26 4405RBE004C MECHANISM ASSEMBLY CDM-H1503 3 CD CHANGERA30 3041RB0002C BASE ASSEMBLY PU(SPRING DAMPER)A35 6717RCA001A PICK UP ASSY KSM-213VSCM SONY FRONT LOADING151 3390RB0002A TRAY DISC(CDM-H1503)153 4470RB0005A GEAR TRAY (CDM-H1503)155 4681RBA001A MOTOR ASSEMBLY TRAY (CDM-H1503)156 6871RF9211A PWB(PCB) ASSEMBLY,FRONT 1503 T/D SENSOR159 3390RB0001A TRAY LOADING(CDM-H1503)162 4400SB0001A BELT MAIN(CDM-H1303)163 4470SB0003A GEAR PULLEY (CDM-H1303)164 4470RB0003A GEAR LOADING (CDM-H1503)165 6871RZ7036A PWB(PCB) ASSEMBLY,OTHERS CDM-H1503 UP/DW/OP/CL166 4470RB0006A GEAR PU UP (CDM-H1503)167 4470RB0007A GEAR PU DOWN (CDM-H1503)168 4470RB0002A GEAR CAM (CDM-H1503)169 4860SB0001A CLAMP DISC(CDM-H1303)170 3550SB0001A COVER MAGNET(CDM-H1303)171 524-012AAAA COVER CLAMP MAGNET (030X018X5T)172 3040RB0005A BASE MAIN (CDM-H1503)173 4510RB0001A LEVER S/W CLOSE175 4680SBP001A MOTOR(MECH) OTHER . . .177 4470RB0001A GEAR MAIN (CDM-H1503)184 4900RB0001A DAMPER RUBBER 3CD CHANGER185 3040SB0003A BASE PU(CDM-H1303)186 4970RB0001A SPRING COIL 3 CD CHANGER187 4970RB0001B SPRING COIL 50 3CD CHANGER416 88H-0004 CD MECHA PARTS 3X12X12FNM417 88H-0002 CD MECHA PARTS 3X9X12FZMY418 353-025BAAA SCREW #NAME?419 88H-0003 CD MECHA PARTS 3X12X10FZMY420 353S353F SCREW #NAME?421 6756SBX001A CD MECHANISM PARTS SCREW 2.6X10X10XFZMY CDM-H813422 353-028H SCREW #NAME?

Page 54: lg_lm-w5040
Page 55: lg_lm-w5040

- 4-1 -

SECTION 4. SPEAKER PART

839

841

840

836

831

837

838

830

827

829

820

821

826

825

827

822

823

824

834833

832

828(LEFT)

(LEFT)

(LEFT)

(RIGHT)

(RIGHT)

(RIGHT)

LMS-W5040

LCOA.NO PART NO. DESCRIPTION SPECIFICATION820 3720RMF095A PANEL,FRONT SPK LMS-W5040 MOLD LEFT LMS-W4821 3720RMF095B PANEL,FRONT SPK LMS-W5040 MOLD RIGHT LMS-W822 6400WETK01A SPEAKER,WOOFER 20LD5EHC3500O EAW WOOFER 6OHM823 353M050N SCREW,DRAWING + 1 D3.5 L14.0 FZMY2 FBK824 353M051S SCREW,DRAWING H1 D3.5 L18 SWRCH16A/CR LMS-W5825 5208RM0055A DUCT SPK LMS-W5040 MOLD LMS-W5040/W826 5208RM0055B DUCT SPK LMS-W5040/W4040/W3140/W234827 353M051P SCREW,DRAWING + 1 D3.0 L8.0 MSWR3/FZW SILVER828 6400METC01A SPEAKER,WOOFER 08R60EHC3492D EAW MID-RANGE 12829 4766RM0099A FELT UNIDENTIFY BLACK 3 INCH WOOFER830 6400TETA01A SPEAKER,TWEETER 05N45EHC3489B EAW TWEETER(CONE831 4766RM0100A FELT LMS-W5040 BLACK 2 INCH TWEETER832 4766RM0098A FELT UNIDENTIFY BLACK 8 INCH WOOFER833 6871RU0035A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040 STANDARD 1.0MF POSSI834 353M025Q SCREW,DRAWING WOOD,3X10 FBK836 3610RM0005A FOOT EVA PHI 20 X 2T FE-986/886E ST837 4760RM0077A BAFFLE SPK LMS-W5040 MOLD LEFT LMS-W4838 4760RM0077B BAFFLE SPK LMS-W5040 MOLD RIGHT LMS-W839 3091RMW129A CABINET ASSEMBLY SPK LMS-W5040 CABINET ASSY PB840 6871RU0012A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040 NET WORK ASSY STANDA841 1WZZRM0003A WASHER,DRAWING SPK LMS-W5040 PRESS WASHER 8 X

Page 56: lg_lm-w5040

- 4-2 -

856

857

858

855

859

854823

853

852

853

854

823

824

851

861

LMS-W5040S

LCOA.NO PART NO. DESCRIPTION SPECIFICATION823 353M050N “SCREW,DRAWING + 1 D3.5 L14.0 FZMY2 FBK824 353M051S SCREW,DRAWING H1 D3.5 L18 SWRCH16A/CR LMS-W5851 3508RMP099A DECORATION LMS-W5040S MOLD TWEETER RING P852 3720RMF097A PANEL,FRONT SPK LMS-W5040S MOLD LMS-W5040S853 5208RM0051A DUCT SPK LMS-W5040S MOLD LEFT LMS-W854 6400WETE02A SPEAKER,WOOFER 10L70EHC3490C EAW WOOFER 12OHM855 6871RU0036A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040S STANDARD 1.5MF + PA856 3090RMP060A CABINET LMS-W5040S WOOD STANDARD L-SIL857 6871RU0013A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040S - NET WORK ASSY858 3610RM0005A FOOT EVA PHI 20 X 2T FE-986/886E ST859 4760RM0083A BAFFLE SPK LMS-W5040S MOLD MOLD BAFFL861 6400TETA02A SPEAKER,TWEETER 05N45EHC3489C EAW TWEETER(CONE

Page 57: lg_lm-w5040

- 4-3 -

LCOA.NO PART NO. DESCRIPTION SPECIFICATION823 353M050N SCREW,DRAWING + 1 D3.5 L14.0 FZMY2 FBK824 353M051S SCREW,DRAWING H1 D3.5 L18 SWRCH16A/CR LMS-W5834 353M025Q SCREW,DRAWING WOOD,3X10 FBK865 4940RMV002A KNOB SPK LMS-W5040W MOLD SOUND EFFE866 3720RMF096A PANEL,FRONT SPK LMS-W5040W MOLD SUB WOOFER867 5208RM0050A DUCT SPK LMS-W5040W MOLD DUCT LEFT868 5208RM0050B DUCT SPK LMS-W5040W MOLD DUCT RIGHT869 3680RCA053A LENS SPK LMS-W5040W LED COVER870 6871R-2347A PWB(PCB) ASSEMBLY,TOTAL LMS-W5040W STANDARD KNOB PCB A871 6400WETK02A SPEAKER,WOOFER 20LD5EHC3501J EAW WOOFER 6OHM872 4766RM0098A FELT UNIDENTIFY BLACK 8 INCH WOOFER873 3091RMW130A CABINET ASSEMBLY SPK LMS-W5040W CABINET ASSY PB874 3610RM0005A FOOT EVA PHI 20 X 2T FE-986/886E ST875 6871RU0037A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040W STANDARD PCB SIGNAL876 6871RU0014A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040W - NET WORK ASSY877 4760RM0082A BAFFLE SPK LMS-W5040W MOLD INNER BAFF

875

877

876

873 874

872

823868867

834

869

865

824 866

870

871

LMS-W5040W

Page 58: lg_lm-w5040

- 4-4 -