Let Us Solve Your Technical Needs!

Let Us Solve Your Let Us Solve Your Technical Needs!Technical Needs!

RFI CorpRFI Corp 22

RFI Corporation RFI Corporation

Key Benefits of RFI CorporationKey Benefits of RFI Corporation Company OverviewCompany Overview Markets ServedMarkets Served ProgramsPrograms Facilities , Standards & Quality SystemsFacilities , Standards & Quality Systems Power Magnetics ProductsPower Magnetics Products EMI/EMC Filter ProductsEMI/EMC Filter Products New ProductsNew Products Customer RequirementsCustomer Requirements How has RFI Corp met the Requirements of Our Customers?How has RFI Corp met the Requirements of Our Customers? SummarySummary

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What Are The Key Benefits Of Using RFI What Are The Key Benefits Of Using RFI Corporation?Corporation?

Diversified Engineering Talent for Superior Pre-Diversified Engineering Talent for Superior Pre-Production Analysis, Consulting and Design. = Saves Production Analysis, Consulting and Design. = Saves Project Time to MarketProject Time to Market

Proven Track Record of Almost Forty Years of Quality Proven Track Record of Almost Forty Years of Quality Manufacturing and On-Time Performance! = Lower Manufacturing and On-Time Performance! = Lower RiskRisk

Multiple Process Disciplines in Mil-Standards, Multiple Process Disciplines in Mil-Standards, Industrial ISO Requirements and Commercial Market Industrial ISO Requirements and Commercial Market Demands = TQMDemands = TQM

Economies-Of-Scale associated with “One Stop Economies-Of-Scale associated with “One Stop Shopping.”= Lower CostsShopping.”= Lower Costs

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Company OverviewCompany Overview

RFI incorporated in 1961.RFI incorporated in 1961. Quickly Became Leader in Solving Complex EMI/RFI/EMC Quickly Became Leader in Solving Complex EMI/RFI/EMC

Problems for the Commercial, Medical, Military & Industrial Problems for the Commercial, Medical, Military & Industrial Markets.Markets.

Today RFI has over 100,000 existing Designs and a Loyal Today RFI has over 100,000 existing Designs and a Loyal Customer Base Over Several Thousand Strong!Customer Base Over Several Thousand Strong!

Sole Source High Voltage Magnetics Supplier to Many Fortune Sole Source High Voltage Magnetics Supplier to Many Fortune

500 Companies’ Programs, i.e. ITT, Raytheon, etc.500 Companies’ Programs, i.e. ITT, Raytheon, etc.

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Major Markets ServedMajor Markets Served

IndustrialIndustrial• Shielded RoomsShielded Rooms• Equipment Components Equipment Components • Major SystemsMajor Systems

MedicalMedical• MRIMRI• CAT SCANCAT SCAN• X-RAYX-RAY

MilitaryMilitary• Guidance SystemsGuidance Systems• Radar SystemsRadar Systems• Weapons SystemsWeapons Systems• Communications ElectronicsCommunications Electronics

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Major Markets Served (continued)Major Markets Served (continued)

AerospaceAerospace• Aircraft ElectronicsAircraft Electronics• Power SystemsPower Systems

CommercialCommercial• Systems ComponentsSystems Components• Meteorological SystemsMeteorological Systems• Power SystemsPower Systems• Telecommunications/Telephone SystemsTelecommunications/Telephone Systems

OEMsOEMs• Custom SystemsCustom Systems• Transmitters/ReceiversTransmitters/Receivers

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Programs(Military & Industrial)Programs(Military & Industrial)

AEGISAEGIS PCSPCS PATRIOTPATRIOT AWACSAWACS SPS-67SPS-67 NEXRADNEXRAD VOAVOA many more!many more!

TRC 170TRC 170 BRU 32 & 33BRU 32 & 33 PHALANXPHALANX SPS-40SPS-40 SPS-75SPS-75 CASSCASS BSY-2BSY-2

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FacilitiesFacilities

State-Of-The-Art Impregnation SysState-Of-The-Art Impregnation Sys Diversified Manufacturing Diversified Manufacturing Sheet Metal FabricationSheet Metal Fabrication

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--Screen Rooms for EMC/EMI & Corona TestingScreen Rooms for EMC/EMI & Corona Testing -CAE/CAD Equipment & Personnel-CAE/CAD Equipment & Personnel

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60,000 Square-Foot; Manufacturing and Administration Space60,000 Square-Foot; Manufacturing and Administration Space Component ManufacturingComponent Manufacturing

• Toroidal & Solenoid InductorsToroidal & Solenoid Inductors• Paper and Film Dielectric Capacitor WindingPaper and Film Dielectric Capacitor Winding

Vacuum Impregnation Systems for Oils, Epoxies and ResinsVacuum Impregnation Systems for Oils, Epoxies and Resins Assembly & Testing Departments for Diversified Product RangeAssembly & Testing Departments for Diversified Product Range Engineering Lab for Quality Conformance and Environmental TestingEngineering Lab for Quality Conformance and Environmental Testing Numerically Controlled Sheet Metal Fabrication DepartmentNumerically Controlled Sheet Metal Fabrication Department State-of-the-Art CAE/CAD/CAMState-of-the-Art CAE/CAD/CAM Fully Network-Integrated Sales, Production Control, Accounting, etc.Fully Network-Integrated Sales, Production Control, Accounting, etc. ““Published” Senior Engineering Staff Published” Senior Engineering Staff

• Diversified Disciplines (High Voltage, EMI/EMC, and more)Diversified Disciplines (High Voltage, EMI/EMC, and more)


Standards/Quality SystemsStandards/Quality Systems

MIL STD-220MIL STD-220 J-STD-001J-STD-001 MIL STD-285MIL STD-285 MIL STD-202MIL STD-202 MIL STD-461MIL STD-461 QPL TO MIL-PRF-15733QPL TO MIL-PRF-15733

ISO 9001 CompliantISO 9001 Compliant UL 1283UL 1283 TEMPESTTEMPEST FCC PART 15FCC PART 15 MIL-PRF-27MIL-PRF-27 MIL-PRF-19978MIL-PRF-19978 othersothers


Power Magnetics ProductsPower Magnetics Products


Power Magnetics ProductsPower Magnetics Products Thru Put Power Levels Ranging From 100W to 100KW with Voltage Thru Put Power Levels Ranging From 100W to 100KW with Voltage

Levels that are Minimal to well in Excess of 100KV!Levels that are Minimal to well in Excess of 100KV! Capacitors (Reconstituted Mica, Film-Foil, Metalized, Feed-Through)Capacitors (Reconstituted Mica, Film-Foil, Metalized, Feed-Through)

• High Voltage DC, AC, and PulseHigh Voltage DC, AC, and Pulse• High CurrentHigh Current• Power Factor CorrectionPower Factor Correction• Repetitive DischargeRepetitive Discharge• Energy Storage (low inductance)Energy Storage (low inductance)

High Voltage Transformers (Pulse, Current, Isolation, Inverter, High Voltage Transformers (Pulse, Current, Isolation, Inverter, Impulse, High Frequency)Impulse, High Frequency)

Reactors (DC, Charging)Reactors (DC, Charging) Modulators(Line Pulse, Solid State)Modulators(Line Pulse, Solid State) Pulse Forming Networks & PackagesPulse Forming Networks & Packages


Design Criteria:Partially Discharged Design Criteria:Partially Discharged CapacitorsCapacitors

– Type of Capacitor (RECON MICA or Film OIL Filled)Type of Capacitor (RECON MICA or Film OIL Filled)– Application (Short Ckt Description)Application (Short Ckt Description)– Operating & Storage TemperatureOperating & Storage Temperature– Peak Charging Voltage & TimePeak Charging Voltage & Time– % of Voltage Discharge or Peak Discharge Current and % of Voltage Discharge or Peak Discharge Current and

Current Pulse WidthCurrent Pulse Width– Repetition FrequencyRepetition Frequency– Size Limitation (Physical Size)Size Limitation (Physical Size)– Terminal Rating with respect to GroundTerminal Rating with respect to Ground


Design Criteria: DC CapacitorDesign Criteria: DC Capacitor

• Type of Capacitor (MICA or OIL Filled)Type of Capacitor (MICA or OIL Filled)• Application (Short Ckt Description)Application (Short Ckt Description)• CapacitanceCapacitance• DC Operating VoltageDC Operating Voltage• Ripple VoltageRipple Voltage• Ripple FrequencyRipple Frequency• Ambient TemperatureAmbient Temperature• Physical Size & MountingPhysical Size & Mounting• Terminal Rating with respect to GroundTerminal Rating with respect to Ground• What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5 What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5

or MIL-PRF-39001or MIL-PRF-39001


Design Criteria: AC CapacitorDesign Criteria: AC Capacitor Type of Capacitor (MICA or OIL Filled)Type of Capacitor (MICA or OIL Filled) Application (Short Ckt Description)Application (Short Ckt Description) CapacitanceCapacitance AC Operating VoltageAC Operating Voltage FrequencyFrequency Operating TemperatureOperating Temperature Operating Current (Current Limiting Resistor)Operating Current (Current Limiting Resistor) Physical Size & MountingPhysical Size & Mounting Terminal Rating with respect to GroundTerminal Rating with respect to Ground What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5 or What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5 or

MIL-PRF-39001 MIL-PRF-39001


Design Criteria for Capacitors Used in a Pulse Forming Design Criteria for Capacitors Used in a Pulse Forming NetworkNetwork

– Type of Capacitor (MICA or OIL Filled)Type of Capacitor (MICA or OIL Filled)– What is the Characteristic Impedance of the PFN?What is the Characteristic Impedance of the PFN?– What is the Application?What is the Application?– In What Type of Load is the PFN Terminated?In What Type of Load is the PFN Terminated?– What is the Ambient Temperature of the Oil-Filled Container that the What is the Ambient Temperature of the Oil-Filled Container that the

Coil Capacitor Assembly is installed?Coil Capacitor Assembly is installed?– What is the Actual Configuration of the PFN?What is the Actual Configuration of the PFN?

• For Example:For Example:– How Many Sections?How Many Sections?– What is the Capacitance per Section?What is the Capacitance per Section?– What is the Charging PFN Current? Do you use Resonance What is the Charging PFN Current? Do you use Resonance

Charging?Charging?– What is the Charging Time?What is the Charging Time?

– Physical Size EnvelopePhysical Size Envelope– Does a MIL-Spec Apply; MIL-N-23182 ? Does a MIL-Spec Apply; MIL-N-23182 ? – Would you prefer RFI to design your PFN?Would you prefer RFI to design your PFN?


Design Criteria: Power TransformersDesign Criteria: Power Transformers• Voltage Line-Line, # of PhasesVoltage Line-Line, # of Phases

• FrequencyFrequency

• What is the Application?What is the Application?

• Load, Regulation, Expected EfficiencyLoad, Regulation, Expected Efficiency

• Operating or Storage TemperatureOperating or Storage Temperature

• MIL-PRF-27 What Grade (Describe Type of Transformer)?MIL-PRF-27 What Grade (Describe Type of Transformer)?

– For Example:For Example:

– Open Frame, Air CooledOpen Frame, Air Cooled

– Epoxy EncapsulationEpoxy Encapsulation

– Oil FilledOil Filled

– What is the Charging Time?What is the Charging Time?

• Physical Size Envelope and ConfigurationPhysical Size Envelope and Configuration

• Terminal Rating to Ground Terminal Rating to Ground

• Isolation VoltageIsolation Voltage


Design Criteria: High Frequency Design Criteria: High Frequency TransformersTransformers

• Operating FrequencyOperating Frequency• VA RatingVA Rating• What is the Application?What is the Application?• Primary and Secondary Voltages & Primary and Secondary Voltages &

CurrentsCurrents• Duty Cycle (if applicable)Duty Cycle (if applicable)• Load, Regulation, EfficiencyLoad, Regulation, Efficiency• Physical Size Envelope and ConfigurationPhysical Size Envelope and Configuration• Operating and Storage Temperature Operating and Storage Temperature


Design Criteria: Pulse TransformersDesign Criteria: Pulse Transformers• Load (Full and Complete Description)Load (Full and Complete Description)• Source (Full and Complete Description)Source (Full and Complete Description)• Load Voltage & CurrentLoad Voltage & Current• Pulse Width Pulse Width • PRF (Pulse Repetition Frequency)PRF (Pulse Repetition Frequency)• Rise Time (usually in micro seconds)Rise Time (usually in micro seconds)• Fall Time (usually in micro seconds)Fall Time (usually in micro seconds)• Operating & Storage TemperaturesOperating & Storage Temperatures• MIL-PRF-27 Grade?MIL-PRF-27 Grade?• Terminals Rating to GroundTerminals Rating to Ground• Physical Size Envelope and ConfigurationPhysical Size Envelope and Configuration


Design Criteria: Charging Reactor or Transformer Design Criteria: Charging Reactor or Transformer

• InductanceInductance• Peak Charging CurrentPeak Charging Current• Repetition FrequencyRepetition Frequency• PFN Capacitor, or Capacitor to be Charged PFN Capacitor, or Capacitor to be Charged • Power Supply VoltagePower Supply Voltage• PFN Charging VoltagePFN Charging Voltage• Operating & Storage TemperaturesOperating & Storage Temperatures• MIL-PRF-27 GradeMIL-PRF-27 Grade• Terminals Rating to GroundTerminals Rating to Ground• Physical Size Envelope and ConfigurationPhysical Size Envelope and Configuration


EMI/EMC Filter ProductsEMI/EMC Filter Products


EMI/EMC Filter ProductsEMI/EMC Filter Products High Power Facility FiltersHigh Power Facility Filters Telephone & Data Filters/CabinetsTelephone & Data Filters/Cabinets Subminiature QPL FiltersSubminiature QPL Filters RFI/EMP Transient Energy FiltersRFI/EMP Transient Energy Filters Custom Multi-Circuit FiltersCustom Multi-Circuit Filters UL Listed FiltersUL Listed Filters


Design Criteria: EMI/EMC Filter ProductsDesign Criteria: EMI/EMC Filter Products

• Current RatingCurrent Rating– Continuous and Continuous and

TransientTransient• Voltage RatingVoltage Rating

– Maximum Amplitude & Maximum Amplitude & FrequencyFrequency

• Voltage DropVoltage Drop• Insertion LossInsertion Loss

– MIL-STD-220MIL-STD-220– Current InjectionCurrent Injection– Common ModeCommon Mode– Differential ModeDifferential Mode

• Critical Circuit Critical Circuit Requirements/ApplicationRequirements/Application

• MechanicalMechanical– Case Size & Mounting Case Size & Mounting

TypeType– Terminal/Connector Terminal/Connector

Type(s)Type(s)– Special FinishesSpecial Finishes

• EnvironmentalEnvironmental– TemperatureTemperature– Shock/VibrationShock/Vibration– AltitudeAltitude– HumidityHumidity– Salt AtmosphereSalt Atmosphere


New ProductsNew Products

Filtered Terminal BlocksFiltered Terminal Blocks Medical Filters(Low Leakage)Medical Filters(Low Leakage) Power Distribution PanelsPower Distribution Panels


Customer RequirementsCustomer Requirements

Performance!Performance! Products That Meet Complex Products That Meet Complex

SpecificationsSpecifications Quality & ReliabilityQuality & Reliability On-Time DeliveryOn-Time Delivery Competitive PricingCompetitive Pricing


How has RFI Corp met the Requirements How has RFI Corp met the Requirements of Our Customers?of Our Customers?

100% Total Quality Rating-Sikorsky100% Total Quality Rating-Sikorsky Certified Supplier-Lockheed MartinCertified Supplier-Lockheed Martin 100% GOLD Rating-McDonnell Douglas100% GOLD Rating-McDonnell Douglas Best Value Supplier Award-ITT GilfillanBest Value Supplier Award-ITT Gilfillan Supplier Quality Award-HazeltineSupplier Quality Award-Hazeltine Zero Failure Award-DESCZero Failure Award-DESC Outstanding Quality Award-Allied SignalOutstanding Quality Award-Allied Signal Many More......Many More......


SummarySummary

Reducing Vendor Base Saves $!Reducing Vendor Base Saves $! RFI has remained an APPROVED VENDOR RFI has remained an APPROVED VENDOR

with every Major Customer that has executed with every Major Customer that has executed a Reduction in their Vendor Base!a Reduction in their Vendor Base!

Financial benefits of economies-of-scale, i.e.. Financial benefits of economies-of-scale, i.e.. One Stop Shopping.One Stop Shopping.

RFI’s Engineering Experts Are There From RFI’s Engineering Experts Are There From Design to Delivery; Supporting the Design to Delivery; Supporting the Customer’s Unique Technical Needs! Customer’s Unique Technical Needs!


Next StepNext Step

Customer’s Engineering and (or) Customer’s Engineering and (or) Production Order.Production Order.

Let Us Solve Your Technical Needs!

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