LESSON PLAN - gputtawar.edu.in · theorem simple problems. Verification of Bernoulli’s 6th 17th...

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LESSON PLAN

NAME OF FACULTY : VISITING FACULTY

DISCIPLINE : MECHANICAL ENGG.

SEMESTER : 2nd

SUBJECT : ENGG. DRAWING-II

LESSON PLAN DURATION : 15 WEEKS

WORK LOAD (LECTURE/PRACTICAL) : NIL/PRACTICALS -08

Week Practical

PRACTICAL DAY

TOPIC

1st 1st

1. Detail and Assembly Drawing (2 sheets) - Principle and utility of detail and assembly drawings

2nd Wooden joints i.e. corner mortice and tenon joint, Tee halving joint, Mitre faced corner joint, Tee bridle joint, Crossed wooden joint

2nd 3rd

Cogged joint, Dovetail joint, Through Mortice and Tenon joint, furniture drawing - freehand and with the help of drawing instruments

4th 2. Screw threads and threaded fasteners (8 sheets) - Thread Terms and Nomenclature

3rd

5th Types of threads-External and Internal threads, Right and Left hand threads (Actual and Conventional representation), single and multiple start threads.

6th Different Forms of screw threads-V threads (B.S.W threads, B.A thread, American National and Metric thread), Square threads (square, Acme, Buttress and Knuckle thread) test-1

4th 7th

Nuts and Bolts - Different views of hexagonal and square nuts and hexagonal headed bolt

8th Assembly of Hexagonal headed bolt and Hexagonal nut with washer, Assembly of square headed bolt with hexagonal and with washer

5th 9th

Locking Devices - Different types of locking devices-Lock nut, castle nut, split pin nut, locking plate, slotted nut and spring washer.

10th Foundations bolts-Rag bolt, Lewis bolt, curved bolt and eye bolt, Drawing of various types of machine screw, set screw, studs and washers

6th 11th TEST-1 12th 1. Keys and Cotters (3 sheets)

7th 13th

Various types of keys and cotters and their practical application and preparation of drawing of various keys and cotters showing keys and cotters

14th Various types of joints (3 sheets) - Spigot and socket joint -

8th 15th Gib and cotter joint - Knuckle joint 16th TEST-2

9th 17th 4. Rivets and Riveted Joints (4 sheets) -Types of general purpose-rivets heads 18th Caulking and fullering of riveted joints

10th 19th (ii) Single riveted, Single cover plate butt joint (chain type) 20th (iii) Single riveted, double cover plate butt joint (chain type)

11th 21th (iv) Double riveted, double cover plate butt joint(chain and zig-zag type) 22th 5. Couplings (2 sheets) - Flange coupling (Protected and non-protected)

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12th 23th muff coupling and half-lap muff coupling 24th Assignment - unsolved questions

13th 25th

Civil engineering sanitary fitting symbols, Electrical fitting symbols for domestic interior installations

26th Welding joints and its types

14th 27th

7. AUTOCAD - Concept of AutoCAD, Tool bars in AutoCAD, coordinate system, snap, grid, and ortho mode

28th Assignment - Short answer questions

15th 29th OLD QUESTION PAPERS 30th TEST-3

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DISCIPLINE : MECHANICAL ENGINEERING

SEMESTER : 2nd

SUBJECT : APPLIED MECHANICS

LESSON PLAN DURATION : 15 WEEKS (FROM JAN-2018 TO APR-2018)

WORK LOAD (LECTURE/PRACTICAL) : LECTURES-3, PRACTICALS-2

WEEK

THEORY PRACTICAL

LECTURE DAY

TOPIC PRACTICAL

DAY TOPIC

1st

1st

Unit I- Concept of engineering mechanics definition of mechanics, statics, dynamics, application of engineering mechanics in practical fields. Definition of Applied Mechanics.

1st

Verification of the polygon law of forces using greaves and apparatus.

2nd

Definition, basic quantities and derived quantities of basic units and derived units , Different systems of units (FPS, CGS, MKS and SI) and their conversion from one to another for density, force, pressure, work, power, velocity, acceleration

3rd Concept of rigid body, scalar and vector quantities 2nd

Verification of the polygon law of forces using greaves and apparatus.

2nd

1st

Unit II - Definition of force, measurement of force in SI units, its representation, types of force: Point force/concentrated force & Uniformly distributed force, effects of force, characteristics of a force 1st

To verify the forces in different members of jib crane.

2nd

Different force systems (coplanar and non-coplanar), principle of transmissibility of forces, law of super-position

3rd

Composition and resolution of coplanar concurrent forces, resultant force, method of composition of forces,

2nd

To verify the forces in different members of jib crane.

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3rd

1st

laws of forces, triangle law of forces, polygon law of forces - graphically, analytically,

1st

To verify the reaction at the supports of a simply supported beam.

2nd

resolution of forces, resolving a force into two rectangular components , Free body diagram Equilibrant force and its determination

3rd Lami's theorem ,Simple numerical problems 2nd

To verify the reaction at the supports of a simply supported beam.

4th

1st

Unit III- Concept of moment Moment of a force and units of moment Varignon's theorem ,Principle of moment and its applications 1st

To find the mechanical advantage, velocity ratio and efficiency in case of an inclined plane

2nd Levers – simple and compound, steel yard, safety valve

3rd

calculating their resultant Concept of couple, its properties and effects reaction at support Parallel forces (like and unlike parallel force),

2nd

To find the mechanical advantage, velocity ratio and efficiency in case of an inclined plane

5th

1st Sessional 1st

2nd

3rd

6th

1st

General conditions of equilibrium of bodies under coplanar forces Position of resultant force by moment

1st

To find the mechanical advantage, velocity ratio and efficiency of a screw jack.

2nd

Unit IV- Definition and concept of friction, types of friction, force of friction

3rd Laws of static friction, coefficient of friction, angle of friction, angle of repose, cone of friction

2nd To find the mechanical advantage, velocity ratio and efficiency of a screw jack.

7th 1st

Equilibrium of a body lying on a horizontal plane, equilibrium of a body lying on a rough inclined plane.

1st


5

2nd Numerical Problems

3rd

Unit V- Concept, definition of centroid of plain figures and centre of gravity of symmetrical solid bodies

2nd


8th

1st

Determination of centroid of plain and composite lamina using moment method only

1st

To find the mechanical advantage, velocity ratio and efficiency of worm and worm wheel.

2nd

centroid of bodies with removed portion

3rd

Determination of center of gravity of solid bodies - cone, cylinder

2nd

To find the mechanical advantage, velocity ratio and efficiency of worm and worm wheel

9th

1st

Determination of center of gravity of hemisphere and sphere;

1st

To find mechanical advantage, velocity ratio and efficiency of single purchase crab.

2nd

composite bodies and bodies with portion removed [Simple problems on the above topics

3rd

Numerical Problems

2nd

To find mechanical advantage, velocity ratio and efficiency of single purchase crab.

10th

1st Sessional 2nd

2nd

3rd

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11th

1st

Unit VI- Definition of effort, velocity ratio, mechanical advantage and efficiency of a machine and their relationship,

1st

To find out center of gravity of regular lamina

2nd

law of machines Simple and compound machine(Examples) Definition of ideal machine, reversible and self -locking machine

3rd

Effort lost in friction, Load lost in friction, determination of maximum mechanical advantage and maximum efficiency

2nd

To find out center of gravity of regular lamina

12th

1st System of pulleys (first, second, third system of pulleys),

1st

To find out center of gravity of irregular lamina.

2nd

determination of velocity ratio, mechanical advantage and efficiency ,

3rd

Working principle and application of wheel and axle, Weston’s Differential Pulley Block,

2nd

To find out center of gravity of irregular lamina.

13th

1st

simple screw jack worm and worm wheel, Expression for their velocity ratio and field of their application ,

1st

To determine coefficient of friction between three pairs of given surface

2nd

Expression for their velocity ratio and field of their application , single and double winch crab.

3rd Simple problems on the above topics 2nd

To determine coefficient of friction between three pairs of given surface

14th

1st Unit VII- Torsion in shafts/bars Modulus of rigidity

1st

File checking/Viva Voce

2nd Torsional Equation (simple numerical problems)

3rd Power Transmission in shafts (simple numerical problems) 2nd

File checking/Viva Voce

15th

1st Sessional 3rd

2nd

3rd

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NAME OF FACULTY : Er. KRISHAN KUMAR

DISCIPLINE : MECHANICAL ENGG

SEMESTER : 4th

SUBJECT : HYDRAULICS & HYDRAULIC MACHINES


WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03, PRACTICALS -02

Week Theory Practical LECTURE

DAY TOPIC PRACTICAL

DAY TOPIC

1st 1st 1. Introduction- Fluid, types of fluid

1st Measurement of pressure

head by employing. (i) Piezometer tube

2nd properties of fluid viz. mass density, weight density (specific weight)

3rd specific volume, capillarity, specific gravity, viscosity, compressibility

2nd 4th surface tension, kinematic viscosity and dynamic viscosity and their units

2nd ii) Single and double column

manometer

5th 2. Pressure and its Measurement - Concept of pressure (Atmospheric Pressure, gauge pressure, absolute pressure)

6th Pascal’s Law, Static Pressure 3rd 7th Pressure measuring devices:

peizometer tube manometers - simple U-tube,

3rd To find out the value of

coefficient of discharge for a venturimeter

8th differential single column inverted U-tube, micromanometer including simple problems

9th Bourdon pressure gauge, Diaphragm pressure gauge, dead weight pressure gauge

4th 10th Test-1

4TH Measurement of flow by

using venturimeter

11th 3. Flow of Fluids , Types of fluid flow – steady and unsteady, uniform and non-uniform

12th Laminar flow and turbulent; rate of flow and their units

5th 13th continuity equation of flow; potential energy of a flowing fluid; total head

5th Revision of Cd for

venturimeter

14th Bernoulli’s theorem (statement and proof) and its applications

15th Discharge measurement with the help of venturimeter, orifice meter

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6th 16th Pitot-tube, limitations of Bernoulli’s theorem simple problems.

6th Verification of Bernoulli’s

theorem. 17th Assignment -1 Numerical 18th 4. Flow through Pipes

7th 19th Definition of pipe flow, wetted perimeter, hydraulic mean depth, hydraulic gradient; loss of head due to friction

7th To find coefficient of friction for a pipe (Darcy’s friction).

20th Chezy’s equation and Darcy’s equation of head loss (without proof), Reynold’s number and its effect on pipe friction; siphon

21th Nozzle - definition, velocity of liquid

flowing through the nozzle, power developed

8th 22th Water hammer, anchor block, syphon, surge tank (concept only).

8th To study hydraulic circuit of

an automobile brake

23th Loss of head in pipes due to sudden enlargement, sudden contraction

24th obstruction on flow path, change of direction and pipe fittings (without proof

9th 25th Assignment -2 , Major and minor losses

9th To study hydraulic circuit of

and hydraulic ram 26th 5. Flow through Orifices 27th Cc, Cv, Cd, flow through drowned

10th 28th partially drowned orifices

10th Application of hydraulic ram 29th time for emptying a tank through a

circular orifice. Simple problems. 30th 6. Hydraulic Machines

11th 31th Description, operation and application

of hydraulic systems

11th Introduction about turbines 32th hydraulic ram, hydraulic jack, hydraulic

brake 33th hydraulic accumulator, hydraulic door

closer

12th 34th hydraulic press, selection of specification of above systems for different applications

12th Study the working of a

Pelton wheel 35th Test-2

36th 7. Water Turbines and Pumps , Concept of a turbine, types of turbines

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13th 37th impulse and reaction type (concept only), difference between them

13th Study the working of

Francis turbine

38th Construction and working of pelton wheel, Francis turbine, Propeller and Kaplan turbines

39th Unit speed, unit power, unit discharge, specific speed of turbines, selection of turbines based on specific speed.

14th 40th Assignment-3 , Diagram of all hydraulic turbine

14th

To study a single stage centrifugal pump for

constructional details and its operation to find out its

normal head and discharge.

41th Concept of hydraulic pump, single acting reciprocating pump (construction and operation only)

42th vane, screw and gear pumps Construction, working and operation of centrigual pump

15th 43th Performance, efficiencies and specifications of a centrifugal pump.

15th Revision of all practicals 44th Trouble shooting and problems in

centrifugal pumps and remedial measures, pitting, cavitation, priming

45th Test- 3

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NAME OF FACULTY : Er. YOGESH


SEMESTER : 4th

SUBJECT : I.C. ENGINES




DAY TOPIC PRACTICA

L DAY TOPIC

1st 1st 1. IC Engines-Introduction

1st

Study of a two stroke engine using cut section model, note

the function and material of each part.

2nd Working principle of two stroke and four stroke cycle,

3rd SI engines and CI engines,

2nd 4th Otto cycle, diesel cycle and dual cycle

2nd Study of a four stroke engine using cut section model. Note

the function of each part

5th Location and functions of various parts of IC engines and materials used

6th Concept of IC engine terms: bore, stroke 3rd 7th Dead centre, crank throw, compression

ratio, piston displacement, piston speed 3rd Revision of previous practical

8th Assignment -1 Derivation of cycles 9th 2. Fuel Supply in Petrol Engine

4th 10th Concept of carburetion

4TH

Study of battery ignition system of a multi-cylinder

petrol engine ignition timings, Setting, firing order and

contact breaker; gap adjustment of a multi-cylinder

petrol engine.

11th Air fuel ratio 12th Simple carburetor and its application

5th 13th MPFI

5th Revision of previous practical 14th Common rail system, super charging

and turbo charger 15th Test- 1

6th 16th 3. Fuel System of Diesel Engine

6th Study of cooling of IC engine. 17th Components of fuel system 18th Description and working of fuel feed

pump 7th 19th Fuel injection pump

7th Revision of previous practical 20th Injectors

21th Assignment – 2

8th 22th 4. Ignition System of IC Engines

8th Study of lubricating system of

IC engine. 23th Description of battery coil 24th Magnet ignition system

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9th 25th Electronic ignition system 9th Revision of previous practical 26th Fault finding in ignition system

27th Remedial action 10th 28th Test- 2

10th Determination of BHP by

dynamometer. 29th 5. Cooling and Lubrication 30th Function of cooling system in IC engine

11th 31th Air cooling and water cooling system 11th

Revision of previous practicals 32th use of thermostat 33th Radiator and forced circulation in water

cooling

12th 34th Description with line diagram 12th

Morse test on multi-cylinder petrol engine.

35th Function of lubrication 36th Types and properties of lubricant

13th 37th Lubrication system of engine

13th Revision of Morse test 38th Fault finding in cooling and lubrication

and remedial action 39th Assignment-3 , air cooling and water

cooling system 14th 40th 6. Testing of IC Engines -Engine power

- indicated and brake power

14th Local visit to roadways or

private automobile workshops.

41th Efficiency - mechanical, thermal. relative and volumetric Methods of finding indicated and brake power

42th Morse test for petro1 engine Heat balance sheet

15th 43th Concept of pollutants in SI and CI engines, pollution control, norms for two or four wheelers

15th Revision of all practicals 44th BIS – I, II, III and IV methods of

reducing pollution in IC engines, alternative fuels like CNG and LPG

45th Test- 3

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NAME OF FACULTY : Er. CHANDRAKANT CHATUVEDI


SEMESTER : 4th

SUBJECT : MACHINE DESIGN & DRAWING



1st 1st 1. Introduction - Design – Definition 1st Type of design, necessity of design

2nd Comparison of designed and undersigned work Design procedure

2nd Characteristics of a good designer

2nd 3rd Design terminology: stress, strain, factor of safety, factors affecting factor of safety

3rd General design consideration

4th Stress concentration, methods to reduce stress concentration, fatigue, endurance limit.

4th Codes and Standards (BIS standards)

3rd 5th Assignment - 1 , stress strain curve for different materials

5th Properties of engineering materials: elasticity, plasticity, malleability, ductility, toughness,

6th 2. Design Failure 6th Hardness and resilience. Fatigue, creep,

tenacity, strength

4th 7th Various design failures-maximum stress theory, maximum strain theory,

7TH Design under tensile, compressive

8th Maximum strain energy theory 8th Torsional loads

5th 9th 3. Design of Shaft - Type of shaft, shaft materials

9th Design of shafts on the basis of strength criterion

10th Type of loading on shaft, standard sizes of shaft available

10th Design of shafts on the basis of rigidity criterion

6th 11th Shaft subjected to torsion only, determination of shaft diameter (hollow and solid shaft) on the basis of Strength criterion, Rigidity criterion

11th Determination of shaft dia (hollow and solid shaft) subjected to torsion and bending

12th Determination of shaft dia (hollow and solid shaft) subjected to bending

12th Determination of shaft dia (hollow and solid shaft) subjected to combined torsion and bending


DAY TOPIC PRACTICAL

DAY TOPIC

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7th 13th TEST-1 13th Failure of key by Shearing

14th 4. Design of Key - Types of key, materials of key, functions of key

14th Failure of key by Crushing

8th 15th Design of key (Determination of key dimension)

15th and 16th

Numerical problems on key design

16th Effect of keyway on shaft strength

9th 17th Assignment- 2 , unsolved numerical 17th and 18th

Design of screw

18th 5. Design of Screwed Joints, Introduction, Advantages and Disadvantages of screw joints, location of screw joints

10th 19th Important terms used in screw threads, designation of screw threads

19th and 20th

Design of power screws (Press, screw jack, screw clamp) 20th Initial stresses due to screw up forces,

stresses due to combined forces

11th 21th Test-2 21th Profile of cams for imparting following motion with knife edge and roller followers for Uniform motion

22th 6. Cams - Types of cams and followers (theoretical)

22th Design of cam profile with off set of follower

12th 23th Simple harmonic motion, Uniformity accelerated and retarded motion

23th and 24th

Design on the basis of accelerated and retardation

24th Assignment - 2

13th 25th 7. Gears- introduction 25th and 26th

Gear design on drawing sheets 26th Nomenclature of gears , conventional

representation

14th 27th Drawing the actual profile of involute teeth gear by different methods

27th and 28th

Gear design related problems

28th Assignment - 3 , gear nomencaluture , numericals related to gear

15th 29th Numerical related to cam and follower, Design consdieration

29th and 30th

Old question papers solution

30th Test- 3

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SEMESTER : 4th

SUBJECT : MATERIALS & METALLURGY




DAY TOPIC PRACTICAL

DAY TOPIC

1st 1st 1. Introduction-Material, History of Material Origin, Scope of Material Science

1st

Classification of about 25 specimens of materials/machine parts into (i) Metals and non-metals (ii) Metals and alloys (iii) Ferrous and non-ferrous metals (iv) Ferrous and non-ferrous alloys

2nd Overview of different engineering materials and applications, Classification of materials,

3rd Thermal, Chemical, Electrical, Mechanical properties of various materials

2nd 4th Present and future needs of materials

2nd

Classification of about 25 specimens of materials/machine parts into (iii) Ferrous and non-ferrous metals (iv) Ferrous and non-ferrous alloys

5th Overview of Biomaterials and semiconducting materials

6th Various issues of Material Usage-Economical, Environment and Social.

3rd 7th Assignment -1 Mechanical properties

3rd

Given a set of specimen of metals and alloys (copper, brass, aluminium, cast iron HSS, Gun metal); identify and indicate the various properties possessed by them

8th 2. Crystallography Fundamentals: Crystal, Unit Cell, Space Lattice

9th Arrangement of atoms in Simple Cubic Crystals, BCC, FCC and HCP Crystals

4th 10th Number of atoms per unit Cell, Atomic Packing Factor.

4th study of properties of metals

11th Deformation: Overview of deformation behaviour and its mechanisms, behaviour of material under load and stress-strain.

12th Failure Mechanisms: Overview of failure modes, fracture, fatigue and creep

5th 13th TEST-1

5th Study of heat treatment

furnace.

14th 3. Metals And Alloys - Introduction 15th History and development of iron and

steel, Different iron ores

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6th 16th Raw Materials in Production of Iron and Steel

6th Study of a metallurgical microscope and a specimen polishing machine

17th Basic Process of iron-making and steel-making

18th Classification of iron and steel 7th 19th Cast Iron: Different types of Cast Iron,

manufacture and their usage

7th

To prepare specimens of following materials for microscopic examination and to examine the microstructure of the specimens of following materials: i) Brass ii) Copper iii) Grey

20th Steels: Steels and alloy steel, Classification of plain carbon steels

21th Availability, Properties and usage of different types of Plain Carbon Steels

8th 22th Effect of various alloys on properties of steel

8th

iv) Malleable v) Low carbon steel vi) High carbon steel vii) HSS

23th Uses of alloy steels (high speed steel, stainless steel, spring steel, silicon steel)

24th Non Ferrous Materials: Properties and uses of Light Metals and their alloys properties and uses of White Metals and their alloys.

9th 25th Assignment -2 type and properties of steel

9th To anneal a given specimen 26th 4.Theory of Heat Treatment -

Purpose of heat treatment, 27th Solid solutions and its types, Iron

Carbon diagram, Formation and decomposition of Austenite

10th 28th Martensitic Transformation – Simplified Transformation Cooling Curves

10th Find out difference in hardness as a result of annealing

29th various heat treatment processes hardening, tempering, annealing, normalizing

30th Case hardening and surface hardening, 11th 31th Types of heat treatment furnaces

required for above operations 11th

To normalize a given specimen

32th Test - 2 33th 5. Engineering Plastics - Important

sources of plastics 12th 34th Classification-thermoplastic and

thermo set and their uses

12th To find out the difference in

hardness as a result of normalizing.

35th Various Trade names of engg. Plastics, Plastic Coatings

36th Assignment -3 Various heat treatment process

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13th 37th 6. Advanced Materials

13th To harden and temper a specimen

38th Composites-Classification, properties, applications

39th Ceramics-Classification, properties, applications

14th 40th Heat insulating materials

14th Find out the difference in hardness due to tempering

41th Assignment -4 - seminar on advanced materials

42th 7. Miscellaneous Materials- Properties and uses of Asbestos

15th 43th Glass wool, thermocol, cork, mica. Overview of tool and die materials.

15th Revision of all practical 44th Materials for bearing metals, Spring

materials, Materials for Nuclear Energy, Refractory materials

45th Test- 3

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SEMESTER : 4th

SUBJECT : WORKSHOP TECHNOLOGY-II


WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03

Week Theory

LECTURE DAY TOPIC

1st 1st 1. Cutting Tools and Cutting Materials 2nd Cutting Tools - Various types of single point cutting tools and their

uses, Single point cutting tool geometry, tool signature and its effect

3rd Heat produced during cutting and its effect, Cutting speed, feed and depth of cut and their effect

2nd 4th Cutting Tool Materials - Properties of cutting tool material, Study of various cutting tool materials viz

5th High-speed steel, tungsten carbide, cobalt steel cemented carbides, stellite, ceramics and diamond.

6th Assignment -1 properties of cutting tool materials 3rd 7th 2. Lathe - Principle of turning , Function of various parts of a lathe

8th Classification and specification of various types of lathe Work holding devices

9th Lathe tools and operations :- Plain and step turning, facing, parting off, taper turning, eccentric turning, drilling, reaming, boring, threading and knurling, form turning, spinning

4th 10th Cutting parameters – Speed, feed and depth of cut for various materials and for various operations, machining time

11th Speed ratio, preferred numbers of speed selection. Introduction to capstan and turret lathe

12th Lathe accessories:- Centers, dogs, different types of chucks, collets, face plate, angle plate, mandrel, steady rest, follower rest, taper turning attachment, tool post grinder, milling attachment, Quick change device for tools.

5th 14th 3. Drilling - Principle of drilling. Classification of drilling machines and their description

15th Various operation performed on drilling machine – drilling, spot facing, reaming, boring, counter boring, counter sinking, hole milling, tapping.

6th 16th Speeds and feeds during drilling,impact of these parameters on drilling, machining time.

17th Types of drills and their features, nomenclature of a drill 18th Drill holding devices.

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7th 19th 4.Boring 20th Principle of boring 21th Classification of boring machines

8th 22th Boring tools, boring bars and boring heads 23th 5. Shaping, Planing and Slotting 24th Working principle of shaper, planer and slotter

9th 25th Type of shapers , Type of planers 26th Types of tools used and their geometry 27th Speeds and feeds in above processes.

10th 28th Assignment - 2 shaper and planer 29th 6.BROACHING - Introduction 30th Types of broaching machines

11th 31th Single ram and duplex ram horizontal type 32th vertical type pull up, pull down, push down. 33th Elements of broach tool

12th 34th broach tooth details 35th nomenclature 36th Types, and tool material

13th 37th TEST - 2 38th 7. Jigs and Fixtures - importance 39th use of jigs and fixture

14th 40th Principle of location 41th Locating devices 42th Advantages of jigs and fixtures

15th 43th Clamping devices 44th Assignment -3 , jig and fixture 45th TEST- 3

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NAME OF FACULTY : Er. Keshi Ram Tanwar and Er. Vikas Arora


SEMESTER : 6th

SUBJECT : AUTOMOBILE ENGG


WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03 , PRACTICALS -02


DAY TOPIC PRACTICAL

DAY TOPIC

1st

1st 1. Introduction

1st

Fault and their remedies in (i) Battery Ignition system (ii) Magnetic Ignition system.

2nd Automobile and its development 3rd Various types of automobiles

manufactured in India

2nd 4th Layout of chassis

2nd Demonstration of (i) Head Light Model (ii) Wiper and Indicators.

5th ASSIGNMENT-1 6th 2. Power System

3rd

7th Fuel systems for petrol and diesel engines including multi point fuel injection (MPFI) 3rd

Demonstration of (i) AC Pump (ii) SU Pump (iii) Master Cylinders

8th common rail direct injection (CRDI) 9th Fuel injectors and nozzles

4th

10th Comparison of MPFI with carburetor system

4TH

Demonstration of (i) rear axle (ii) differential (iii) steering system

11th Concept of double overhead cam, single overhead cam, Twin cam 16 valve technology in 4 cylinder engine.

12th TEST-1

5th

13th 3. Transmission System

5th Fault finding practices on an automobile - four wheelers (petrol/ diesel vehicles).

14th Clutch - Function, Constructional details of single plate and multiplate friction clutches,

15th Centrifugal and semi centrifugal clutch, Hydraulic clutch

6th

16th Gear Box - Function, Concept of sliding mesh, constant mesh and synchromesh gear box, Torque converter and overdrive,

6th Tuning of an automobile engine

17th Types of drives – Front wheel, Rear wheel, Four Wheel. Function of Propeller shaft, Universal joint, Differential and Different types of Rear axles and Front Axles.

18th Wheels and Tyres - Types of wheels, Types and specifications of tyres used in Indian vehicles, Wheel balancing

20

7th

19th ASSIGNMENT-2

7th Driving practice on a 4-wheeler.

20th 4. Steering System 21th Function and principle of Ackerman

and Davis steering mechanism

8th

22th types of steering gear boxes

8th Driving practice on a 4-wheeler.

23th Worm and nut, worm and wheel, worm and roller, rack and opinion

24th Power steering system and alignment of wheels

9th

25th Toe in, toe out, camber, caster, kingpin inclination

9th Charging of an automobile battery 26th TEST-2

27th 5. Braking system

10th

28th Constructional details and working of mechanical, hydraulic brake

10th Measuring cell voltage and specific gravity of electrolyte

29th Concept of air and vacuum brake, brake adjustment

30th Introduction to Antilock brake system and its working

11th 31th 6. Suspension System

11th Changing of wheels and inflation of tyres, balancing of wheels

32th Function, Types, 33th Working of coil spring

12th

34th leaf spring

12th Balancing of wheels 35th Concept of Air suspension and Shock

absorber. 36th 7. Auto Electrical System

13th

37th Constructional details of lead acid cell battery

13th Checking spark gap and valve clearance

38th Maintenance of batteries 39th checking of batteries for voltage and

specific gravity

14th

40th Magnato and Battery coil ignition system.

14th Cleaning and adjusting a carburetor. 41th Concept of Dynamo

42th Alternator - Construction and working

15th

43th Charging of battery by Alternator and Regulator

15th Revision of all practicals 44th Assignment-3 45th Test- 3

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NAME OF FACULTY : Er. Vikas Arora


SEMESTER : 6th

SUBJECT : ENTERPRENEURALSHIP DEVELOPMENT &

MANAGEMENT



Week Theory

LECTURE DAY

TOPIC

1st

1st SECTION – A ENTREPRENEURSHIP - Introduction

2nd Concept /Meaning and its need

3rd Qualities and functions of entrepreneur

2nd

4th barriers in entrepreneurship

5th Sole proprietorship

6th partnership forms of business organisations

3rd

7th Schemes of assistance by entrepreneurial support agencies at National, State District

level

8th organisation: NSIC, NRDC

9th DC, MSME, SIDBI

4th

10th NABARD

11th Commercial Banks

12th SFC’s TCO, KVIB, DIC

5th

13th Technology Business Incubators (TBI) and Science and Technology Entrepreneur

Parks

14th TEST -1

15th 2. Market Survey and Opportunity Identification

6th

16th Scanning of the business environment

17th Salient features of National and State industrial policies

18th resultant business opportunities

7th

19th Types

20th conduct of market survey

21th Assessment of demand and supply in potential areas of growth

8th

22th Identifying business opportunity

23th Considerations in product selection

24th Assignment- 1 NSIC, NABARD, DIC

9th

25th Project report Preparation - Preliminary project report

26th Detailed project report including technical, economic and market feasibility

27th Common errors in project report preparations

22

10th

28th Exercises on preparation of project report

29th TEST-1

30th SECTION –B MANAGEMENT 4. Introduction to Management

11th

31th Definitions and importance of management Functions of management: Importance

and process of planning, organising, staffing, directing and controlling

32th Principles of management (Henri Fayol, F.W. Taylor) Concept and structure of an

organisation

33th

Types of industrial organisations

a) Line organisation

b) Line and staff organisation

c) Functional Organisation

12th

34th Assignment-2 project report

35th 5. Leadership and Motivation

36th

a) Leadership

· Definition and Need

· Qualities and functions of a leader

· Manager Vs leader

· Types of leadership

13th

37th

b) Motivation

· Definitions and characteristics

· Factors affecting motivation

· Theories of motivation (Maslow, Herzberg, Douglas, McGregor)

38th 6. Management Scope in Different Areas

39th

a) Human Resource Management

· Introduction and objective

· Introduction to Man power planning, recruitment and selection

· Introduction to performance appraisal methods

b) Material and Store Management

· Introduction functions, and objectives

· ABC Analysis and EOQ

14th

40th

c) Marketing and sales

· Introduction, importance, and its functions

· Physical distribution · Introduction to promotion mix

· Sales promotion

41th

d) Financial Management

· Introductions, importance and its functions

· Elementary knowledge of income tax, sales tax, excise duty, custom duty

and VAT

42th Assignment-3 abc analysis

15th 43th 7. Miscellaneous Topics

a) Customer Relation Management (CRM)

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· Definition and need

· Types of CRM

44th

b) Total Quality Management (TQM)

· Statistical process control

· Total employees Involvement

· Just in time (JIT)

c) Intellectual Property Right (IPR)

· Introductions, definition and its importance

· Infringement related to patents, copy right, trade mark

45th TEST- 3

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SEMESTER : 6th

SUBJECT : INSPECTION & QUALITY CONTROL


WORK LOAD (LECTURE/PRACTICAL) : LECTURES -04 , PRACTICALS -02


DAY TOPIC PRACTICAL

DAY TOPIC

1st 1st 1. Inspection

1st Use of dial indicator for

measuring taper

2nd Introduction, units of measurement 3rd Standards for measurement and

interchangeability 4th International, national and company

standard 2nd 5th Line and wavelength standards

2nd Use of combination set

6th Planning of inspection: what to inspect? When to inspect

7th Who should inspect? Where to inspect? 8th Types of inspection: remedial,

preventive and operative inspection 3rd 9th Incoming, in-process and final

inspection. Study of factors influencing the quality of manufacture

3rd Use of bevel protector 10th ASSIGNMENT-1 , TYPE OF STANDARDS

11th 2. Measurement and Gauging 12th Basic principles used in measurement

4th 13th Gauging

4th Use of sine bar 14th Mechanical, optical 15th Electrical and electronic 16th Study of various measuring instruments

5th 17th Calipers, micrometers

5th Measurement of thread

characteristic using vernier

18th Dial indicators, surface plate, straight edge

19th Try square, protectors

20th Sine bar, clinometer

6th 21th Comparators – mechanical, electrical and pneumatic

6th Measurement of thread

characteristic using gauges 22th Slip gauges, tool room microscope,

profile projector. 23th Limit gauges: plug, ring, snap, taper,

thread, height, depth, form, feeler, wire

25

and their applications for linear, angular, surface, thread and gear measurements, gauge tolerances.

24th Geometrical parameters and errors: Errors & their effect on quality,

7th 25th concept of errors

7th revision of previous

practicals

26th measurement of geometrical parameter such as straightness, flatness and parallelism

27th Study of procedure for alignment tests on lathes

28th drilling and milling machines. 8th 29th Testing and maintenance of measuring

instruments 8th

Use of slip gauge in measurement of center

distance between two pins 30th TEST-1 31th 3. Statistical Quality Control 32th Basic statistical concepts

9th 33th empirical distribution and histograms

9th types of slip gauges 34th frequency, mean, mode, standard

deviation 35th normal distribution 36th binomial and Poisson, Simple- examples

10th 37th Introduction to control charts,

10th Use of tool maker’s

microscope 38th namely X, R, P and C charts 39th their applications 40th Sampling plans

11th 41th selection of sample size, method of taking samples

11th Use of comparator. 42th frequency of samples 43th Inspection plan format and test reports 44th ASSIGNMENT-2 , NUMERICALS

12th 45th TEST-2

12th Plot frequency distribution for 25 turned components.

46th 4. Modern Quality Concepts 47th Concept of total quality management

(TQM) 48th National and International Codes

13th 49th ISO-9000

13th Plot frequency distribution for 50 turned components.

50th concept 51th its evolution 52th QC tools

14th 53th Introduction to Kaizen, 5S

14th With the help of given data,

plot X, R,

54th ASSIGNMENT-3 , ISO 9000

55th 5. Instrumentation

56th Measurement of mechanical quantities

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15th 57th displacement, vibration

15th With the help of given data,

plot P and C charts

58th frequency, pressure temperature by electro mechanical transducers of resistance

59th capacitance & inductance type 60th TEST-3

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NAME OF FACULTY : Er. DEVERDER SINGH


SEMESTER : 6th

SUBJECT : INDUSTRIAL ENGG.



Week Theory

LECTURE DAY

TOPIC

1st 1st 1. Productivity

2nd Introduction to productivity

3rd Factors affecting productivity

4th Measurement of productivity

2nd 5th Causes of low productivity

6th Methods to improve productivity

7th Assignment- 1

8th 2. Work study

3rd 9th Definition

10th Scope of work study

11th Inter-relation between method study and work measurement

12th Human aspects of work study

4th 13th Role of work study in improving productivity.

14th Assignment- 2

15th Block diagram of work study

16th Test-1

5th 17th 3. Method study

18th Objectives

19th Procedure for method analysis

20th Information collection

6th 21th Recording techniques

22th 4. Motion analysis

23th Principles of motion analysis

24th Therbligs

7th 25th Simo charts

26th Normal work area

27th Design of work places

28th Ergonomics

8th 29th Test-2

30th 5. Work measurement

31th Objectives

32th Work measurement techniques

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9th 33th Stop watch time study;

34th Principle, equipment used and procedure

35th Systems of performance rating;

36th Calculation of basic times;

10th 37th Various allowances;

38th Calculation of standard time

39th Work sampling, standard data and its usage.

40th Assignment-3

11th 41th 6. Wages and incentive schemes

42th Introduction to wages, wage payment for direct and indirect labour

43th Wage payment plans and incentives,

44th Various incentive plans, incentives for indirect labour.

12th 45th 7. Production planning and control

46th Introduction, objectives and components (functions) of p.p.c,

47th Advantages of production planning and production control, stages of p.p.c

48th Process planning, routing, scheduling, dispatching and follow up,

13th 49th Routing purpose, route sheets, scheduling – purpose, machine loading chart

50th Gantt chart, dispatching – purpose, and procedure, follow up –purpose and procedure

51th Cpm/pert technique, drawing of simple networks

52th Critical time calculation

14th 53th Production control in job order, batch type and continuous type of productions

54th Difference between these controls

55th 8. Estimating and costing - introduction, purpose/functions of estimating

56th Costing concept, ladder and elements of cost

15th 57th Difference between estimation and costing

58th Overheads and their types, estimation of material cost

59th Estimation of cost for machining processes, numerical problems.

60th Test-3

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