LER 88-026-01:on 880901,unit trip/turbine trip initiated by anti … · 2017. 2. 28. · TXXT I mar...

18
ACCELERATED DlR1BUTJON DEM04STfl10N SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS) ACCESSION NBR:8903280207 DOC.DATE: 89/03/21 NOTARIZED: NO DOCKET FACIL:50-275 Diablo Canyon Nuclear Power Plant, Unit 1, Pacific Ga 05000275 AUTH. NAME AUTHOR AFFILIATION MARBURGER,D.C. Pacific Gas & Electric Co. SHIFFER,J.D. Pacific Gas & Electric Co. RECIP.NAME RECIPIENT AFFILIATION SUBJECT: LER 88-026-01:on 880901,reactor trip due to turbine trip from antimonitoring relay caused by closed root valve. W/8 DISTRIBUTION CODE'E22D COPIES RECEIVED'LTR (ENCL / SIZE: TITLE: 50.73 Licensee Event Report (LER), Incident Rpt, etc. NOTES: RECIPIENT ID CODE/NAME PD5 LA ROOD,H INTERNAL: ACRS MICHELSON ACRS WYLIE AEOD/DSP/TPAB DEDRO NRR/DEST/ADE 8H NRR/DEST/CEB 8H NRR/DEST/ICSB 7 NRR/DEST/MTB 9H NRR/DEST/RSB 8E NRR/DLPQ/HFB 10 NRR/DOEA/EAB 11 NRR/DREP/RPB 10 NUDOCS-ABSTRACT RES/DSIR/EIB RGN5 FILE 01 EXTERNAL EG&G WILLIAMS I S H ST LOBBY WARD NRC PDR NSIC MURPHY,G.A COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ' 1 1 1 1 1 1 1 1 1 2 2 1 1' 1 1 1 4 4 1 1 1 1 1 1 RECIPIENT ID CODE/NAME PD5 PD ACRS MOELLER AEOD/DOA AEOD/ROAB/DSP IRM/DCTS/DAB NRR/DE ST/ADS 7 E NRR/DEST/ESB 8D NRR/DEST/MEB 9H NRR/DEST/PSB 8D NRR/DEST/SGB 8D NRR/DLPQ/QAB 10 NRR/DREP/RAB 10 ~SIB 9A REG FILE 02 RAB FORD BLDG HOY,A LPDR NSIC MAYS,G COPIES LTTR ENCL 1 1 2 2 1 1 2 2 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D R I NVZE IO ALL»BIDS" BECIPZEVIS D PIZASE HELP US IO iKDVCE WASTE! ~CI'IHE DOCUMEKZ CONSOL DESK BOOM Pl-37 (EXT. 20079) TO ELOCUTE YOUR NAME FRCH DISTIGBVZION LISTS FOR IXCRKNIS YOU DON'T NEEDt TOTAL NUMBER OF COPIES REQUIRED: LTTR 45 ENCL 44

Transcript of LER 88-026-01:on 880901,unit trip/turbine trip initiated by anti … · 2017. 2. 28. · TXXT I mar...

Page 1: LER 88-026-01:on 880901,unit trip/turbine trip initiated by anti … · 2017. 2. 28. · TXXT I mar Mrs r ~.~ JV %%drr JOLlTIIIT) OOCIIET NLNMEA Ql 0 5 0 0 0 LEA NLIMEEA IEI 55OUIUT>AL

ACCELERATED DlR1BUTJON — DEM04STfl10N SYSTEM

REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)

ACCESSION NBR:8903280207 DOC.DATE: 89/03/21 NOTARIZED: NO DOCKETFACIL:50-275 Diablo Canyon Nuclear Power Plant, Unit 1, Pacific Ga 05000275

AUTH.NAME AUTHOR AFFILIATIONMARBURGER,D.C. Pacific Gas & Electric Co.SHIFFER,J.D. Pacific Gas & Electric Co.

RECIP.NAME RECIPIENT AFFILIATION

SUBJECT: LER 88-026-01:on 880901,reactor trip due to turbine tripfrom antimonitoring relay caused by closed root valve.

W/8

DISTRIBUTION CODE'E22D COPIES RECEIVED'LTR (ENCL / SIZE:TITLE: 50.73 Licensee Event Report (LER), Incident Rpt, etc.NOTES:

RECIPIENTID CODE/NAME

PD5 LAROOD,H

INTERNAL: ACRS MICHELSONACRS WYLIEAEOD/DSP/TPABDEDRONRR/DEST/ADE 8HNRR/DEST/CEB 8HNRR/DEST/ICSB 7NRR/DEST/MTB 9HNRR/DEST/RSB 8ENRR/DLPQ/HFB 10NRR/DOEA/EAB 11NRR/DREP/RPB 10NUDOCS-ABSTRACTRES/DSIR/EIBRGN5 FILE 01

EXTERNAL EG&G WILLIAMSI SH ST LOBBY WARDNRC PDRNSIC MURPHY,G.A

COPIESLTTR ENCL

1 11 1

1 11 11 11 11 11 1

'

11 11 11 11 12 21 1'

11 1

4 41 11 11 1

RECIPIENTID CODE/NAME

PD5 PD

ACRS MOELLERAEOD/DOAAEOD/ROAB/DSPIRM/DCTS/DABNRR/DEST/ADS 7 ENRR/DEST/ESB 8DNRR/DEST/MEB 9HNRR/DEST/PSB 8DNRR/DEST/SGB 8DNRR/DLPQ/QAB 10NRR/DREP/RAB 10~SIB 9AREG FILE 02

RAB

FORD BLDG HOY,ALPDRNSIC MAYS,G

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I

NVZE IO ALL»BIDS" BECIPZEVISD

PIZASE HELP US IO iKDVCE WASTE! ~CI'IHE DOCUMEKZ CONSOL DESKBOOM Pl-37 (EXT. 20079) TO ELOCUTE YOUR NAME FRCH DISTIGBVZIONLISTS FOR IXCRKNIS YOU DON'T NEEDt

TOTAL NUMBER OF COPIES REQUIRED: LTTR 45 ENCL 44

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On September 1, 1988 at 2016 PDT, at approximately 13 percent power during restart,Unit 1 experienced a unit trip/turbine trip initiated by the anti-motoring relay,and subsequent reactor trip. The unit was stabilized in Hode 3 (Hot Standby) andthe 4-hour nonemergency report required by 10 CFR 50.72(b)(2)(ii) was made at 2110PDT.

The event was caused by the root isolation valve on the low side of differentialpressure switch PS-30 being in the closed position. Safety systems responded asdesigned.

Procedures, OP C-5; I, "Hoisture Separator/Reheater-Make Available" and OP C-2; I,"Hain Steam and Steam Dump System Alignment Check List" have been revised toinclude the PS-30 root valves.

l2537S/0067K3903230207 3c'032<PDR ADOCfi 0500027«3 PDC

An investigation led to the conclusion that the valve was closed between July 13,1988 (the previous Unit 1 startup in which no abnormal behavior was noted) andAugust 9, 1988 (when the valve was noted to be in a closed position). Recordssearch and personnel inquiries did not provide any information on the reason or theprecise time when the valve was closed.

To reduce the probability of recurrence, administ'rative procedures were issued onSeptember 8, 1988 to provide better instruction on the authorization needed tooperate plant components and to provide better documentation of component status.

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1 was in Hode 1 (Power Operation) at approximately 13 percent power.

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A. Event:

On September 1, 1988, at 2016 PDT, during the restart of Unit 1, with theunit in Hode 1 at approximately 13 percent power, Unit 1 experienced aturbine trip (TA)(TRB) and subsequent reactor trip (JC)(BKR) 30 secondsafter paralleling the main generator (GEN). The turbine trip followed a

unit trip from the anti-motoring relay (TRB)(02) actuation when initiatedby differential pressure switch PS-30 (J3)(PS). PS-30 measures thedifferential pressure between the high-pressure turbine first stagepressure and the high-pressure turbine exhaust. The PS-30 contactsinitiate a thirty second delay timer in the antimotoring relay to trip theunit and subsequently, the turbine so that the low-pressure turbineblading does not experience excessive heat buildup. A reactor trip wasautomatically initiated following the turbine trip because reactor powerwas greater than ten percent. The unit was stabilized in Hode 3 (hotstandby) in accordance with approved plant procedures. The four-hournonemergency report required by 10 CFR 50.72 was made at 2110 PDT.

B. Inoperable structures, components, or systems that contributed to theevent.

None.

C. Dates and approximate times for major occurrences.

l. On approximately April 10, 1988: Low pressure side root valveinstalled on differential pressureswitch PS-30

2. On duly 13, 1988: Unit 1 paralleled duringstartup fol lowing refuelingwithout abnormal performanceof PS-30.

3. On August 9, 1988:

4. On September 1, 1988, at 2016 PDT:

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PS-30 low pressure side rootvalve noted in closedposition.

Event Date-Unit/Turbinetrip due to anti-motoringrelay in con)unction withPS-30, followed by a reactortrip.

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5. On September 1, 1988, at 2110 PDT: The 4-hour nonemergencynotification was made to NRC

as required by 10 CFR 50.72.

6. On September 1, 1988, at 2200 PDT: Unit stabilized in Hode 3.

D. Other systems or secondary functions affected:

None

E. Hethod of discovery:

The event was immediately apparent due to alarms and other indications ,

in the control room.

F. Operator actions:

Operators stabilized the unit in Hode 3 in accordance with plantemergency procedures.

G. Safety system responses:

1. The unit/turbine tripped.

2. The reactor trip breakers (3C)(BKR) opened.

3. The control rod drive mechanisms (AA)(DRIV) allowed the controlrods to drop into the reactor.

A. Immedi'ate Cause:

Reactor trip due to unit/turbine trip from actuation of theanti-motoring relay.

B. Root Cause:

The anti-motoring relay actuated due to a closed root valve on the lowpressure side of differential switch PS-30 which prevented proper operationof the switch. An investigation into the reason for the low pressure sideroot valve being closed determined the following:

2537S/0067KhiC < Or U 555kI045

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1. The root valve had been initially installed with a design change"'onapproximately April 10, 1988, during the Unit 1 second refuelingoutage.

2. Proper alignment of the PS-30 root valves was verified by the DesignChange Sponsor during a modification walkdown on April 30, 1988.This walkdown was performed to verify that the design change was

properly implemented prior to closure of the design change package.

3. The Unit was successfully paralleled to the system on July 13, 1988,and again on July 14, 1988 as part of the normal start-up followingthe refueling outage. No problems, abnormal alarms or indicationswere observed from the circuit at these times.

4. On August 9, 1988, during a Post-Modification In-Service LeakInspection, a construction inspector, noted that the PS-30 low sideroot valve was closed.

Based on the above sequence and the fact that no abnormal alarms orindications were noted during previous evolutions, it was concluded thatthe PS-30 root valve had been closed at some time during Unit 1 operationbetween July 13, 1988, and August 9, 1988. A search of clearance andmaintenance records does not indicate any reason for this valve to havebeen closed. All plant departments were requested to provide anyinformation on when or why the PS-30 root valve may have been closed. No

information was identified by this search. The root cause for the valvebeing closed is unknown.

C. Contributing Cause:

Although this event was caused by the PS-30 low side root valve beingclosed, the following events or conditions contributed to the failure todiscover and correct the problem prior to starting up the unit.

l. Operating procedures were not changed to include the root valve whichwas installed during the Unit 1 second refueling outage,(approximately April 10, 1988), because operations review of theDesign Change Package did not identify that a new valve was beinginstalled. The fact that the valve installation was not notedinvolved contributing factors in that; although shown on theisometric drawing, it was not highlighted; the Design Engineeringpractice is not to show instrument root valves on the Piping andInstrument Drawing (PhID); and it is not their practice to list rootvalve installation in the design change description.

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2. The Operating Valve Identification Drawing (OVID), used by theOperations Department for valve position requirements, was notupdated in a timely manner to provide documentation of theinstallation of the PS-30 low side root valve. The OVID Supervisorfailed to issue an OVID change transmittal at the time of the changeand elected, in error, to incorporate the valve installation in thenext drawing revision.

3.

4,

IV. An 1 i

The Design Change Sponsor marked the DCP closure form to indicatethat plant procedure and OVID changes did not need to be completedprior to placing the modified system in service. The Sponsor made

this decision because he did not consider that he had the authorityto make a commitment for actions of other organizations. Theprocedure that provides guidance for implementing design changes (APC-lSl, "Onsite Plant Modification Administration" ) requires that .

drawing and procedure changes be completed prior to releasingmodified systems for unrestricted operation.

On August 9, 1988, during a Post-Hodification In-Service LeakInspection, the PS-30 low side root valve was noted to be closed andwas reported to the Unit 1 Shift Foreman. The Shift Foreman couldfind no drawing or procedure which documented this valve or itsrequired position. The Shift Foreman did not have the valve opened,since he had no information of the effect of opening the valve atpower. The Shift Foreman failed t'o follow up to determine the properposition of the valve and the effects of opening the valve at power.Hanagement was not informed, and an Action Request was not initiatedon the problem.

During the start-up on September 1, 1988, the alarm associated withPS-30 actuated when the generator output breaker was closed, but didnot reset. The reset indicates that the turbine generator has loadedproperly. Since the alarm routinely actuates during a parallelingoperation, it was considered normal, and the fact that it did notreset was not noticed by the control room operators,

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A reactor trip is a previously analyzed Condition II event. Since the safetysystems functioned as designed, there were no safety consequences orimplications from this event. Thus the health and safety of the public was notaffected by this event.

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A. Immediate Corrective Actions:

2.

3.

The low side root valve for PS-30 was opened.

A change was made to the operating procedure governing turbinegenerator start-ups (OP C-3:II) which directs operators to verifythat the anti-motoring trip alarm clears within 10 seconds ofparalleling the generator to the system.

The OVID drawing which shows the installation of the PS-30 low sideroot valve was completed and issued to key plant drawing books.

B. Corrective Actions to Prevent Recurrence:

2.

3.

4.

This event was reviewed with all applicable Operations Personnel inthe form of an Operations Incident Summary. The summary stresses theimportance of follow up on unresolved plant problems.

Operations Personnel who work with OVID drawings have been instructedto provide at least an OVID Change Transmittal to Key Plant Drawingbooks in order to identify changes prior to placing recently modifiedsystems in service.

A memorandum has been issued to all Design Change Sponsors'hichreinforces the importance of following all requirements of the designcontrol procedure, AP C-1Sl.

The implementation process for Design Change Packages is being givena detailed review.

5. Procedures OP C-5: I, "Hoisture Separator/Reheater-Hake Available" andOP C-2: I, "Main Steam and Steam Dump System Alignment Check List"have been revised to include the root valves for PS-30.

6. On September 8, 1988, Administrative Procedure AP C-53,"Authorization for Equipment Operation and Haintenance", was issuedto provide instruction on authorization needed to operate plantcomponents and Administrative Procedure AP C-153, "Plant StatusControls", was issued to provide improved documentatio'n of changes incomponent status. Although the cause for the instrument root valvebeing closed has not been determined, the instructions provided inthese new procedures should reduce the probability of recurrence ofan event of this type.

2537S/0067K

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A. Failed Components:

None.

B. Previous LERs:

LER 2-87-004-01 Turbine trip on PS-30

Unit 2 unit/turbine trip and subsequent reactor trip on April 3, 1987 fromPS-30 actuation from 13% power. Root cause stated to be "The system doesnot provide accurate enough indication, at low power levels, for theoperator to determine if turbine generator load is sufficient to preventanti-motoring relay actuation and a subsequent unit trip."Correctiveactions taken for the previous event, relative to PS-30, included theaddition of an alarm when the relay is actuated, the evaluation of theinstrument tubing installation and a reduction in the pressure switch .

setting.

The instrument tubing and pressure switch setting changes are notapplicable in this event as the closed root valve functionally isolatedthem. The alarm did function, however as discussed under III above, thefact that the alarm did not clear went unnoted.

LER 2-88-„024-00

This LER addresses an event of a mi sposi tioned valve in the AuxiliaryFeedwater system. Although this is not a PS-30 event, valve mispositionis a common cause between the events. Valve misposition and correctiveactions as a generic subject are being addressed in this LER.

2537S/0067K~«kC 4QAU 4444I$ 4T«

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Pacific Gas and Electric Company '7 8ee!eSlice'en

Francisco, CA 94106

415'972 7000BVX910.372 6667

James D. Shilfer

Vice Presiden!Nuclea. Povie General~on

March 21,„1989

PGhE Letter No. DCL-89-069

U.S. Nuclear Regulatory CommissionATTN: Document Control DeskHashington, D.C. 20555

Re: Docket No. 50-275, OL-DPR-80Diablo Canyon Unit 1

Licensee Event Report 1-88-026-01Reactor Trip due to Turbine Trip from Anti-motoring RelayCaused by a Closed Root Valve on the Low Pressure Side SensingLine

Gentlemen:

PGhE is submitting the enclosed revision to Licensee Event Report1-88-026 concerning a reactor trip due to a turbine trip. Theturbine trip resulted from the actuation of an anti-motoring relaycaused by a closed root isolation valve on the low pressure side ofdifferential switch PS-30. This revision is being submitted toreport the results of the root cause investigation and thecorrective, actions taken to prevent recurrence of the event.

This event has in no way affected the public's health and safety.

Kindly acknowledge receipt of this material on the enclosed copy ofthis letter and return it in the enclosed addressed envelope.

Sincerely,

. D. Shi fer

cc: 3. B. MartinM. M. MendoncaP. P. NarbutB. NortonH. RoodB. H. VoglerCPUCDiablo DistributionINPO

Enclosure

DC1-88-OP-N094

2537S/0067K/DY/2161

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