LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement...

13
LEONARDO LEAK TEST AND FLOW MEASUREMENT INSTRUMENTS LEONARDO MICRO SYSTEM is a family of measurement instruments based on highperformance electropneumatic systems, able to perform precise leak testing and flow measurements. Thanks to LEONARDO high specialization and experience, if you purchase a MICRO SYSTEM device, you have the guarantee of a suitable production control, in agreement with all the most restrictive Standards. APT FIRE is the perfect air/air instrument for all the parts that need to be leak tested, including Aluminum engine parts, hydraulic, pneumatic devices and many more. Main features of MICRO SYSTEM Instruments: Best price/quality ratio on the market Multiprogramming available for many different test programs Multilanguage available (Chinese as an option on your request) Available in 2 basic setup: horizontal and vertical LED graphic display Navigation manual pilot Statistical Analysis program, Leonardo SPC Electronic pressure regulation Interfaces available for communication: Serial, Ethernet, Profibus Autotest available with configurable frequency Compact size for easy integration 1 Pa pressure resolution A range of instruments for all the applications: Leonardo is able to provide a wide range of instruments for leak testing and flow measurement, together with all the necessary accessories for the best result of your production testing: MICROSYSTEM FIRE – Model APT Standard absolute pressure transducer MICROSYSTEM FIRE – Model DPT With differential pressure transducer MICROSYSTEM FIRE – Model FTP Specific to work with tracing gases MICROSYSTEM FIRE – Model IPT Specific to work with high volume parts MICROSYSTEM FIRE – Model VPT Specific for volume measurements MICROSYSTEM FIRE – Model FF Specific for flow measurements ACCESSORIES AVAILABLE: Sealing gaskets and orings, calibrated sample leakages, sample nozzles, leakage simulators, PC, serial printers, etc. FAST AND EASY INTERFACE CHARTS AND SPC ANALYSIS IN REAL TIME

Transcript of LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement...

Page 1: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

 LEONARDO LEAK TEST AND FLOW MEASUREMENT INSTRUMENTS 

 LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise leak testing and flow measurements. Thanks to LEONARDO high specialization and experience, if you purchase a MICRO SYSTEM device, you have the guarantee of a suitable production control, in agreement with all the most restrictive Standards. APT FIRE  is the perfect air/air instrument for all the parts that need to be leak tested, including Aluminum engine parts, hydraulic, pneumatic devices and many more.   Main features of MICRO SYSTEM Instruments: 

‐        Best price/quality ratio on the market ‐        Multi‐programming available for many different test programs ‐        Multi‐language available (Chinese as an option on your request) ‐        Available in 2 basic setup: horizontal and vertical ‐        LED graphic display ‐        Navigation manual pilot ‐        Statistical Analysis program, Leonardo SPC ‐        Electronic pressure regulation ‐        Interfaces available for communication: Serial, Ethernet, Profibus ‐        Auto‐test available with configurable frequency ‐        Compact size for easy integration ‐      1 Pa pressure resolution 

                   A range of instruments for all the applications:  Leonardo is able to provide a wide range of instruments for leak testing and flow measurement, together with all the necessary accessories for the best  result of your production testing:   ‐        MICROSYSTEM FIRE – Model APT                  Standard absolute pressure transducer ‐        MICROSYSTEM FIRE – Model DPT   With differential pressure transducer ‐        MICROSYSTEM FIRE – Model FTP   Specific to work with tracing gases ‐        MICROSYSTEM FIRE – Model IPT    Specific to work with high volume parts ‐        MICROSYSTEM FIRE – Model VPT   Specific for volume measurements ‐        MICROSYSTEM FIRE – Model FF    Specific for flow measurements   ACCESSORIES AVAILABLE: Sealing gaskets and o‐rings, calibrated sample leakages, sample nozzles, leakage simulators, PC, serial printers, etc. 

FAST AND EASY INTERFACE

CHARTS AND SPC ANALYSIS IN REAL TIME

Page 2: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

  TECHNICAL SPECIFICATIONS OF THE INSTRUMENTS:   

‐        Horizontal or vertical instruments ‐        1 or 2 independent measurement channels ‐        Test pressures available: ‐1, 2, 9, 20, special to 300 bar ‐        Dimensions:         157 x 411 x 333 mm (horizontal) 

411 x 201 x 333 mm (vertical) ‐        66 MHz CPU processor ‐        Analogic reading with 24 bit conversion and 1 Pa pressure resolution ‐        EPROM data storage available ‐        Control panel with graphic display 1/4 VGA, navigation pilot, 

2 x 4‐characters LED displays with 7 segments, red/green led indicators, buttons ‐        Interfaces available:  RS‐232, Ethernet, Profibus (optional) ‐        Pressure‐leakage‐time charts ‐        Remote cycle start and programs selection by digital signals or Ethernet ‐        Internal or remote pneumatics ‐        Digital output at the end of the test with 2‐3 levels (good, reject, rework) ‐        Parts counter: good, rejects, rework and total ‐        Zero derivation auto‐compensation ‐        Electronic control of the test pressure ‐        Programmable times and leak thresholds ‐        Auto‐diagnostics for alarms or malfunctioning of the transducer ‐        IP 40 electric protection level ‐        Supply voltage standard 240 VAC ‐        Data and SPC analysis real‐time data storage ‐        Simple, fast and user‐friendly interface ‐        Possible configuration for simple movements control 

 

SOME APPLICATIONS IN OUR TEST BENCHES:

 

  

 

   

 

Page 3: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v.

- Marking Stations:

Stand alone or in-line wheel Marking

Station with all the different types of

possible marking systems available

(labeller, punching marker, inkjet

marker, LASER marker, dot marker

and others).

- Manual Uniformity Test Machine – Model SL:

Uniformity test machine with manual

loading/unloading of the wheels and

manual movements. This machine is

perfect also for laboratory purposes

and it performs all the Intl. Standard

measurements (Runouts, Harmonics

and so on…).

Page 4: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Semi-automatic Uniformity Test Machine – Model ML:

Uniformity test machine with manual

loading/unloading of the wheels and

automatic movements. This machine

performs the International Standard

measurements (Runouts, Harmonics

and so on…).

- Automatic Uniformity Test Machine – Model AL:

Completely automatic Uniformity test

machine with both automatic wheels

loading/unloading and automatic

movements. This machine performs

all the Intl. Standard measurements

(Runouts, Harmonics and so on…).

Page 5: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Unbalance Control Machine – Model BL:

Automatic stand alone or in-line

machine for the unbalance control of

the wheels. This machine is perfect

both for production and laboratory

purposes.

- Automatic Runout & Unbalance Test Machine – Model AL2:

Automatic in-line test machine for

dimensional controls as per the Intl.

Standards (Runouts, Harmonics and

more) and the unbalance control of

the wheels. This test machine is

completely automatic, so perfect for

production purposes. It’s modular

with the possibility to add or remove

parts, like the marking station and

others.

Page 6: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v.

- High-speed Automatic Runout & Unbalance Test Machine – Model 3-axis Galileo AL3:

Automatic in-line test machine for

dimensional controls as per the Intl.

Standards (Runouts, Harmonics and

more) and the unbalance control of

the wheels. This 3-axis test machine

is modular, fully automatic and very

fast, so perfect for high-capacity

production purposes.

- High-speed Automatic Runout & Unbalance Test Machine – Model 4-axis Galileo AL3:

Automatic in-line test machine for

dimensional controls as per the Intl.

Standards (Runouts, Harmonics and

more) and the unbalance control of

the wheels. This 4-axis test machine

is modular, fully automatic and very

very fast, so perfect for high-capacity

production purposes.

Page 7: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - High-speed Automatic Unbalance Test Machine – Model 3-axis Galileo BL3:

Automatic in-line test machine for

the unbalance control of the wheels

with 2 stations. This 3-axis test

machine is modular, fully automatic

and very fast, so perfect for high-

capacity production purposes.

- Rims Dimensional Control Machine – Model CL1:

Manual or automatic machine for the

dimensional control of the rims. This

machine uses a special Leonardo

patented algorithm referred to a

Spatial Geometric System (SGS).

Page 8: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Punching Machine with manual bushings loading – Model PKM:

Bushings planting machine with

manual bushings loading. Control of

the driving chart and measurement

of the bushings position are both

available.

- Punching Machine with automatic bushings loading – Model PKA:

Bushings planting machine with

automatic bushings loading. Control

of driving chart and measurement of

the bushings position are both

available. The machine is based on

a rotating table and a robot can be

integrated for the loading/unloading

of the wheels.

Page 9: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Discs Dimensional Control Machine – Model ALD:

Manual or automatic machine for the

dimensional control of the discs. The

main measurements performed are:

thickness, diameter, height, external

circumference and many others.

- Random Automatic Helium Leak Test Machine for alloy wheels – Model Alfin:

Automatic and random working leak

test machine for light alloy wheels,

using a 10% He mixture and vacuum

technology. This machine is for

production with the standard 3.2*10-4

mbar*l/sec threshold leak, average

cycle time around 20 seconds and

He consumption of 1.0 Nliters/cycle

with a 2nd level He recovery system.

Page 10: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Leak Tester for steel rims (only for the butt welding area) – Model Crab:

Manual or automatic leak test machine for steel

rims, This machine checks only the butt welding

area and it can identify a hole with diameter lower

than 10 microns. The cycle time of the machine

with 2 test stations is lower than 9 seconds, while

you can reach less than 4.5 sec with 4 test

stations working together. Also the measurement

precision is very high, lower than 0.1 mbar.

- Random Automatic Air Leak Test Machine for full steel rims – Model Cerbero:

Automatic and random working leak

test machine for full steel rims. This

machine is for production purposes

with 1 mbar*l/sec leakage found.

The machine is modular with 2-3-4

test stations and best cycle time

lower than 5 seconds with 4 stations.

Page 11: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Rotate Bending Machine (CFT) for fatigue test of wheels – Model FR:

Laboratory test machine for rotate bending

fatigue proof, also called cornering test. Different

sizes are available between 5 and 140 KNm.

Perfectly in agreement with German car makers

AK-RAEDER Standard.

- Rim Rolling (Radial Fatigue) Test Machine for wheels – Model RR:

- Endurance Test Machine (High Speed available) for tyres – Model RRT:

Radial Fatigue test machine for car

and truck wheels and Endurance

test machine for PCR & LTR tyres.

This is a laboratory test based on

the application of Radial and Axial

load with control of Slip and Camber

angles. Loads between 50 KN to

250 KN. Machine with 1, 2, or 4 test

stations with shared drums. Machine

in agreement with SAE J328/1204

and ISO 3894 Standards. Special

applications, like High Speed till 350

Km/h for tyres test, are available.

Page 12: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Multiaxial Test Machine for pass-car wheels – Models Strada 50 and Strada 40:

2 different machines for ZWARP test of

pass-car wheels are today available

from Leonardo Srl: the traditional Inner

Drum Strada 50 (on the left) and the

new Outer Drum Strada 40 (below).

Both perfect road simulators, these machines are in

agreement with the main International standards for

Biaxial Testing: AK-RAEDER Standard followed by

all the German car makers, the American SAE J2562

and many others. The new Outer Drum machine is at

the same time ZWARP and a classic Radial Fatigue.

- ZWARP Test Machine for truck wheels – Model Biaxial:

The traditional ZWARP (Biaxial) test

machine for truck wheels: Axial load

and Radial load for this durability test

facility. Perfectly in agreement with the

well know LBF Standard and provided

with LBF patent and homologation.

Page 13: LEONARDO LEAK TEST AND FLOW MEASUREMENT ...LEONARDO MICRO SYSTEM is a family of measurement instruments based on high‐performance electro‐pneumatic systems, able to perform precise

LEONARDO S.r.l. Via Artigiani S/N – 25030 Maclodio (BS) ITALY Tel. +39.030.9973537 / Fax. +39.030.9973561 Internet: www.leonardoautomation.com E-mail: [email protected] P.IVA : 03261270171 - C.C.I.A.A. di Brescia n. 0349900 Cod. Fisc. E Iscr. Reg. Imprese Brescia: 03261270171 Capitale Sociale € 10.400,00 i.v. - Classic Impact Test Machine – Model Aries Standard:

The classic Impact Tester for Your

Laboratory. This machine performs

all the main Intl. Standards: SAE

J175, ISO-7141, Ford S95BB-1007-

AA, JASO C608, JIS D4103, Nissan,

Toyota, Honda, GM, Renault and

other car makers Standards.

- AK-RAEDER Radial Impact Test Machine – Model Aries Evolution:

The new concept Impact Tester for

laboratory purposes. Perfectly in

agreement with German car makers

AK-RAEDER Standard (BMW, Audi,

Mercedes Benz, Volkswagen and

Porsche).