LED ROADWAY LIGHTING & CONTROL...

LED ROADWAY LIGHTING & CONTROL SOLUTIONS

COMMAND & CONTROL

MANUFACTURING

ELECTRONICS DESIGN

PERFORMANCE LEDSTHERMAL MANAGEMENT

OPTICS DESIGN

LED Roadway Lighting Ltd. is a Canadian-owned and operated clean technology company that designs and manufactures LED-based street and area lighting and control systems. We are headquartered in Halifax, Nova Scotia, with primary manufacturing located in Amherst, Nova Scotia. Our UK manufacturing opera-tion is located at a state-of-the-art facility in Pencoed, South Wales, in cooperation with our manufacturing partner, Sony UK (Tec). We also have manufacturing capabilities in the U.S.A., Mexico, Brazil, and China. Our Halifax design center is staffed by a team of ex-perts in the areas of optics, mechanical design, power supply design, and reliability engineering. Our prod-ucts are RoHS compliant (free of lead and mercury), and provide an average energy savings of 60% with substantially reduced maintenance costs. Our lumi-naires are installed in more than 60 countries.

INDUSTRY LEADERSHIPOur initial goal was to develop a commercially viable LED-based street light. We did much more than that. Drawing on decades of combined experience, we cre-ated the ground-breaking Satellite™ series luminaires, and pioneered the use of a purpose-built, long-life driver in a street light. We have continued to innovate and deliver new products to the market, including the NXT™ and NXT-Lite™ series of luminaires, and a full suite of networked and non-networked lighting con-trols. We provide innovative roadway lighting solu-tions, with an emphasis on performance, reliability, quality, and lowest cost of ownership. Our luminaires have received industry recognition including Best in

Class – Local Residential Roadway (NXT-S, 2013 Next Generation Luminaires™ Competition), and inclusion in the Illuminating Engineering Society (IES) Progress Report (NXT-S 2013, and NXT-M 2014).

LED ROADWAY LIGHTING LTD.

HEADQUARTERS IN HALIFAX, NOVA SCOTIA, CANADA

ABOUT LED ROADWAY LIGHTING 1

MANUFACTURING CAPABILITIES IN SIX STRATEGIC INTERNATIONAL LOCATIONS: CANADA, USA, MEXICO, UNITED KINGDOM, CHINA, AND BRAZIL.

2 ABOUT LED ROADWAY LIGHTING

HIGH QUALITY MANUFACTURINGOur primary manufacturing facility (located in Am-herst, Nova Scotia, Canada) is ISO 9001 certified, and has been producing LED lighting products since 2003. We began commercial production of LED street lights in 2008. We employ lean manufacturing techniques that ensure efficient production and on-time delivery.Our in-house design team has developed mul-tiple articles of intellectual property related to the NXT, NXT-Lite, Satellite Series luminaires and control products. These innovations include our unique optics systems, our high-reliability pow-er supplies, and our thermal management system. RESPONSIVENESSLED Roadway Lighting Ltd. is small enough to be flex-ible and responsive to customer requirements, yet large enough to support your projects now and in the future. Our in-house design and manufacturing, com-bined with an empowering management, supports innovation and reduced time to market.

MANUFACTURING AND DESIGN EXCELLENCE

MANUFACTURING CAPABILITIES• State-of-the-art 55,000 ft2 (5,100 m2) main facility.• In-house design and manufacturing ensures total process control.• Electrostatic dissipative (ESD) epoxy flooring to prevent static discharge to luminaires and components. • Aegis Factory Logix® manufacturing operations system.• RoHS (lead and mercury free) manufacturing process.• High reliability soldering process incorporates nitrogen to ensure the highest quality solder joints.• Electronics assembly (3 complete SMT lines).• Integrating sphere and environmental testing equipment.• Testing and inspection: lumen output, in-circuit, functional, x-ray, XRF lead-free analysis.

MANUFACTURING IN AMHERST, NOVA SCOTIA, CANADA

UTILITY FRIENDLY DESIGN

NXT-LITE SERIES LUMINAIRES 3

The NXT-Lite incorporates the same award-winning performance and reliability features that utilities and municipalities have come to expect at a competitive price. The NXT-Lite is a utility-friendly luminaire de-signed for residential roadway applications requiring up to a 100W high pressure sodium replacement.

NXT-Lite features a tool-less, replaceable light engine and power supply (door-mounted). It is available with two (1-10V dimming) drive current options as well as a DALI driver option. Color temperatures of-fered are 4000K (standard) or 3000K. Other features include a 7-pin ANSI C136.41 receptacle, 2 or 4-bolt fitter, an optional house-side shield, and a post-top mounting bracket.

PERFORMANCE, RELIABILITY, & VALUE

LITETOOL-LESS

ACCESS 10 YR

L I M I T E D

W A R R A N T Y

4 NXT-LITE SERIES LUMINAIRES

UPGRADEABLE LIGHT ENGINEUnplug the cable connector and release the light engine using the snap latches.

* PLEASE REFER TO SPECIFICATION SHEETS FOR DETAILED PERFORMANCE DATA

SERIESNXT-LITE

# OF LEDS16

DRIVE CURRENT700 & 1050 mA

COLOR TEMPERATURE (CCT)4000K (Standard) & 3000K (Optional)

SURGE MODULESurge module which meets the requirements

of ANSI Extreme (20kV/10kA).

DURABLE FINISHPolyester powder-coat topcoat.

LITE DOOR HINGESRelease the removable door by sliding

the door pins out of the hinge slots.

ALUMINUM BODYSingle-piece, die-cast A360 aluminum.

NXT-LITE SERIES LUMINAIRES 5

MOUNTING OPTIONS2-bolt fitter (standard) & 4-bolt fitter (optional)

1.625” - 2.375” (42 - 60 mm) O.D. TenonsPost-top mount option available.

INTEGRATED MOUNTING STEPBuilt-in steps with 2.5° increments allow

for simple tilt adjustment up to ± 5°.

QUICK ACCESS LATCHTool-less entry.

BUBBLE LEVEL(Optional)

6 NXT-LITE SERIES LUMINAIRES

DOOR-MOUNTED POWER SUPPLY LITE


REMOVABLE DOORUnplug the cable connectors and slide the door pins out of the hinge slots to release power supply and remove door.

NXT SERIES LUMINAIRES 7

The modular design of NXT luminaires allows users to easily upgrade or replace light engines or power supplies, without tools, in less than one minute. Light engines can be replaced in the field as LED efficiencies increase in the future, allowing users to prolong the useful life of lighting infrastruc-ture, benefit from energy savings, and reduce total life-cycle costs. NXT also gives users the ability to change optical distribution patterns and is ideal for roadway/street lighting, parking areas, and general outdoor area lighting applications. Luminaires are available in three sizes: NXT-C (12 LEDs), NXT-S (12, 24, & 36 LEDs) and NXT-M (48, 60, & 72 LEDs). The NXT-S luminaire was selected as “Best in Class – Local Residential Roadway Lighting” in the Next Generation LuminairesTM (NGL) 2013 De-sign Competition. The NGL Awards promote “technical innovation and recognize excellence in the design of energy-efficient LED luminaires.” NXT was also selected for inclusion in the prestigious IES Progress Report, recognizing LRL’s “unique and significant advancement to the art and science of lighting” (2013 and 2014).

PERFORMANCE, RELIABILITY, & UPGRADEABILITY

TM

DESIGNED WITH THE FUTURE IN MIND

20YR

L I M I T E D

W A R R A N T Y

TOOL-LESSACCESS

ARRA COMPLIANT

8 NXT SERIES LUMINAIRES

UPGRADEABLE LIGHT ENGINEUnplug the cable connector and release

the light engine using the turn latch.


UPGRADEABLE POWER SUPPLYUnplug the cable connector and release

the power supply using the clips.

ALUMINUM BODYSingle-piece, die-cast A360 aluminum.

GASKET/SEALIP66 rated protection against water and dust particles.

* PLEASE REFER TO SPECIFICATION SHEETS FOR DETAILED PERFORMANCE DATA. ** NOT AVAILABLE WITH NXT-C.

NXT MODEL*NXT-CNXT-SNXT-M

# OF LEDS12

12, 24, 3648, 60, 72

DRIVE CURRENT525, 700, 850, 1050, 1250 mA

350, 450, 525, 600, 700 mA350, 450, 525, 600, 700 mA

COLOR TEMPERATURE (CCT)4000K (Standard), 3000K & 5000K (Optional)4000K (Standard), 3000K & 5000K (Optional)4000K (Standard), 3000K & 5000K (Optional)

FIELD ADJUSTMENT SWITCH**Switch allows users to select 5 available drive

currents (350, 450, 525, 600, & 700 mA).

NXT SERIES LUMINAIRES 9

MOUNTING OPTIONS2-bolt fitter (standard) & optional 4-bolt fitter**

1.625” - 2.375” (42 - 60 mm) O.D. TenonsPost-top mount option available.

GLASS LENSIK09 rated


INTEGRATED MOUNTING STEPBuilt-in steps with 2.5° increments allow

for simple tilt adjustment up to ± 5°.

UPGRADEABLE SURGE MODULESurge module meets the requirements of ANSI C-High (10kV/10kA).

Unplug the cables and release the surge module using the clips.

10 NXT SERIES LUMINAIRES

63%ENERGYSAVINGS

* ASSET PAYBACK IS BASED ON CAPITAL PAYBACK OF REPLACING 80W AND 125W MERCURY VAPOR LUMINAIRES. YEAR 1 ESTIMATES ARE BASED ON THE FULL CONVERSION. RE-LAMP COST OF $100 PER LUMI-NAIRE. RE-LAMP SCHEDULE IS 4 YEARS. ENERGY COST $0.275 PER KWH. ANNUAL ENERGY COST INCREASE RATE (MULTIPLIER) IS 2%. LENGTH OF STUDY (20 YEARS). DAILY ON-TIME (12 HRS/DAY). ASSUMES THAT THE TONNES OF CO2 PRODUCED PER MWH OF ENERGY IS EQUIVALENT IN ARUBA TO THE US.

FUTURE-PROOF YOUR LIGHTING INVESTMENT

4.9 YEARS

ASSET PAYBACK

*

HATO ROUNDABOUT, ARUBA

NXT SERIES CASE STUDYIn October of 2015, LRL entered a supply contract with NV ELMAR and the Government of Aruba for a full conversion of Aruba’s public street lighting system to LED technology. Once completed in 2017, the in-stallation will consist of approximately 14,000 smart grid-enabled NXT luminaires. The NXT luminaires are equipped with on-board NIC (network interface cards), in cooperation with technology partner In-genu, an innovator in smart grid network technology.

FUTURE-PROOFINGNXT Series luminaires are designed to allow for future, tool-less upgrades of key components (light engine and power supply). For example, light engines are easily replaced in the field to take advantage of future improvements in LED efficiency.

LED LIGHT ENGINE

POWER SUPPLY

TM

Annual Energy Savings (Year 1) $1,118,582 (4,068 MWh)*Total Energy Savings (20 years) $27,178,596 (81,351 MWh)Total Maintenance Savings (Year 1) $347,472Total Maintenance Savings (20 years) $6,965,687Total Lifecycle Cost Savings (20 years) $28,570,696Greenhouse Gas Reduction (20 years) 44,223 tonnes+

Total # of Luminaires 8,612 NXT-24S (28 W) 4,425 NXT-36S (60 W) 1,000 SAT-24S (36 W)

NXTTM SERIES VS. MERCURY VAPOR

SATELLITE SERIES LUMINAIRES 11

Satellite Series luminaires are designed for maximum performance, reliability, and durability. The one-piece luminaire housing uses a patented, fin-based thermal management system which allows for maximum heat dissipation. The fin construction also prevents the accumulation of debris, and easily sheds water, snow and ice. The unique angled light engines deliver maximum target lumens, and also make Satellite an ideal choice in applications with wide pole spacing (up to 60 m / 200 ft). The power supply is designed and manufactured in-house using high reliability, specification-grade components. Satellite Series luminaires boast energy savings of up to 60%, and are ideal for all roadway applications, bridges, causeways, parking lots and perimeter lighting. Satellite is available in two sizes - SAT-S (24 & 48 LEDs) and SAT-M (72 & 96 LEDs) and is suitable for replacing existing 70-400 watt HPS/MH luminaires.

PERFORMANCE, RELIABILITY, & DURABILITY

TM

DESIGNED FOR 20 YEARS OF SAVINGS

ARRA COMPLIANT

FUTURE-PROOF YOUR LIGHTING INVESTMENT

10 YR

L I M I T E D

W A R R A N T Y

HIGH RELIABILITY POWER SUPPLY (IP66 RATED)Designed and manufactured in-house, our 20 year design

life power supplies use high reliability components.

12 SATELLITE SERIES LUMINAIRES

DUAL LIGHT ENGINESUnique, angled (30 degree) light engines

deliver light exactly where you need it. International Dark Sky Association approved.

* PLEASE REFER TO SPECIFICATION SHEETS FOR DETAILED PERFORMANCE DATA

SAT MODEL* # OF LEDS DRIVE CURRENT COLOR TEMPERATURE (CCT)SAT-S 24 & 48 280, 350, 450, 525, 600 mA 5000K (Standard), 4000K and 4500K (Optional)SAT-M 72 & 96 280, 350, 450, 525, 600 mA 5000K (Standard), 4000K and 4500K (Optional)

GASKET/SEALIP66 rated protection against

water and dust particles.

UNIVERSAL MOUNTINGHorizontal tenon-mount

1.625” - 2.375” (42 - 60 mm) O.D. Tenons

ACRYLIC LENSUV resistant


QUICK-ACCESS DOOR

SATELLITE SERIES LUMINAIRES 13

ALUMINUM BODYSingle-piece, die-cast

A360 aluminum.

ALUMINUM LIGHT ENGINE CIRCUIT BOARD Directly attached to the luminaire housing

for maximum heat dissipation.

71%ENERGYSAVINGS

14 SATELLITE SERIES LUMINAIRES

* ASSET PAYBACK IS BASED ON CAPITAL PAYBACK ABOVE THE COST OF INSTALLING A 250W HIGH PRESSURE SODIUM SYSTEM. RE-LAMP COST OF $250 PER LUMINAIRE. RE-LAMP SCHEDULE IS 2 YEARS. ENERGY COST $0.13 KWH. INFLATION RATE (MULTIPLIER) IS 5% (ANNUAL). PAYBACK PERIOD INCLUDES ENERGY EFFICIENT LIGHTING REBATE PROVIDED BY LOCAL UTILITY.

MINIMAL MAINTENANCE REQUIRED

3.5 YEARS

ASSET PAYBACK

*

ONE OF THE TOP 100 CIVIL ENGINEERING ACHIEVEMENTS IN THE WORLD IN THE LAST 100 YEARS

SATELLITE SERIES CASE STUDYConfederation Bridge is the longest bridge in Cana-da and the longest bridge in the world that crosses ice-covered waters. The 12.9 kilometer (8 mile) long, 2-lane roadway, spans the salt water Northumberland Strait connecting Prince Edward Island with the main-land province of New Brunswick. The bridge environ-ment includes salt marine conditions, ice, snow, wind and extreme vibrations from the 4,000 vehicles which cross it daily. Our Satellite Series luminaires (SAT-96M) replaced 355 High Pressure Sodium (250W) luminaires on the bridge span and approaching ramps.

EASE OF INSTALLATIONThis installation took place over 15 days during harsh Canadian winter weather. An average of 25 - 30 lumi-naires were installed per day. Satellite Series luminaires are ideal for long pole spacing such as on bridges and require little maintenance over their 20-year design life.

PERFORMS WELL IN EXTREME TEMPERATURESOur luminaires are designed and built for superior performance in extreme hot and cold climates, with an operating temperature range of -40°C to +60°C (-40°F to +140°F). Our fin-based housing design effec-tively dissipates heat, and sheds water, snow, ice and debris. The IP66 rated enclosure ensures protection from solid and liquid ingress.

RIGOROUS TESTINGSatellite Series luminaires have been tested and meet the highest requirements for ANSI C136.31 Roadway Luminaire Vibration (100,000 cycles at bridge or over-pass frequency (5Hz-30Hz); 3G rating), ASTM B117 Salt Spray Test, and MIL-STD-810F Rain/Ice Test.

Annual Energy Savings (Year 1) $42,246* (325 MWh)Total Energy Savings (20 years) $1,396,925 (6,500 MWh)Total Maintenance Savings (20 years) $883,708Total Life-cycle Cost Savings (20 years) $1,965,038Greenhouse Gas Reduction (20 years) 1,501 tonnes

SATELLITE SERIES (SAT-96M @ 280 mA)

TM

DESIGNED WITH THE FUTURE IN MIND

LUMEN IQ CONTROLS SUITE 15

The Lumen IQTM Controls Suite provides users with a variety of options, from simple, non-networked controls (Lati-tude IQTM), to networked controls and Smart City/Smart Grid enabled solutions. Whatever your application, We have a control system to suit your specific requirements and budget.

NXT-24S POST-TOP MOUNTED AND EQUIPPED WITH LUMEN IQ NODE

CONTROLS SUITE (NETWORKED & NON-NETWORKED)

Interface

“On” MechanismDimming CapableProgrammed DimmingNightly Intensity Shifts Available“Day of Week” Specific DimmingMaximum Luminaire Dimming %Re-ProgrammableWireless Notification of OutagesWireless Energy MeasurementOngoing Network Access FeesCollects information from Smart Meters

External Nodes ANSI C136.41

Program or Photo SensorYesYes10Yes

80% DimYesYesYesYesNo

Internal NIC or External Nodes ANSI C136.41

Program or Photo SensorYesYes10Yes

80% DimYesYesYesYesYes

LATITUDE IQ Stand-Alone

LUMEN IQSingle Application Network

LUMEN IQMulti-Application Network

CONTROL FEATURES

NON-NETWORKED NETWORKED

External NodesANSI C136.41

GPS Time / LocationYesYes6

No80% Dim

NoNoNoNoNo

DIM LED LUMINAIRE BY 50% AT 9:10 PM

PERFORMANCE, RELIABILITY, & SIMPLICITYLatitude IQ is a non-networked control solution designed for performance, reliability, and simplicity. Latitude IQ replaces a traditional photocell and mates with ANSI C136.41 compliant receptacles. Latitude IQ turns luminaires on and off based on GPS location (Global Positioning System), and time data and is also capable of dimming (factory programmed). Because Latitude IQ can be installed without the need for “back-end” monitoring and control infrastructure, it is an economical and reliable control solution.

NXT-36S EQUIPPED WITH LATITUDE IQ GPS NODE

STAND-ALONE (NON-NETWORKED)

16 LATITUDE IQ NON-NETWORKED CONTROLS

LATITUDE IQ ANSI C136.41 COMPLIANT RECEPTACLES

BENEFITS OF LATITUDE IQ• Economical: No “back-end” infrastructure or software required.• Reliable: Replaces traditional photocells, a common failure point.• Accurate: ON/OFF/DIM time accuracy to within a few seconds. Dimming is programmable to the minute.• Energy savings: Factory programmed dimming.• Flexible: Up to 6 different light level events/shifts can be programmed per night.• Trimming: “ON/OFF” is not triggered by ambient light sensing. Additional energy savings can be obtained by “to the minute” on/off timing.

TM

10 YR

L I M I T E D

W A R R A N T Y

LUMEN IQ NETWORKED CONTROLS 17

SINGLE APPLICATION NETWORK

PERFORMANCE, RELIABILITY, & ADAPTABILITY The Lumen IQ wireless monitoring and control system that allows municipalities and utilities to manage their street lighting inventory, dim luminaires according to user-defined schedules for energy savings, measure energy consumption, and identify and action mainte-nance events such as luminaire outages. Our Central Management System (CMS) has been used by munic-ipal, utility and other end users in Canada, the U.S., and abroad.

HPS OUTAGEPOLE 1286

BENEFITS OF LUMEN IQ SYSTEM• Dimming capabilities for additional energy savings.• Tracks and reports energy savings.• Tracks and reports luminaire outages.• Provides a burn hour report.• Provides constant lumen output.• Provides detailed maintenance emails.• Reduces luminaire off time.

DIM LED POLE 88 BY 50% AT 6:00 AM

DUSK – 12:00 AM

100% OUTPUT (72W)

12:00 AM – 5:00 AM

DIM TO 50% OUTPUT (36W)

5:00 AM – DAWN

100% OUTPUT (72W)

TIME OF NIGHT DIMMING SCHEDULELumen IQ allows municipalities and utilities to reduce energy costs by allowing for the creation of user-defined dim-ming schedules that can be set based on known vehicular and/or pedestrian traffic patterns. Up to 10 different light level events/shifts can be programmed per night. A simple dimming schedule is depicted below.

TM

10 YR

L I M I T E D

W A R R A N T Y

18 LUMEN IQ NETWORKED CONTROLS

SINGLE APPLICATION NETWORK

CENTRAL MANAGEMENT SYSTEM (CMS)A web-based customer portal, used to interface with, and control, your street lighting assets.

LUMINAIRES EQUIPPED WITH NODES Measures and monitors luminaire performance. Using wireless communications, the luminaire

controller is remotely controlled using Central Management System (CMS).

GATEWAY Provides an internet connection between the CMS database and a local area network of up to 500 nodes (can achieve up

to 1000 nodes depending on the location). Distributes programming instructions and facilitates the collection of data.

TM

In conjunction with our technology partners, we provide smart street lighting solutions to utility and municipal clients. The combination of our award-win-ning luminaires and our technology partners’ lead-ership in smart grid networking technology allows users to manage street light assets, meters, and grid automation and demand response infrastructure on the same network. Visibility into street light operation enables condition-based maintenance, remote oper-ation for safety and security, and the ability to adjust and manage lighting options based on the public’s need, at the lowest possible total cost of ownership. We offer internal network interface card (NIC) or ex-ternal (node) solutions using either star or mesh net-work topologies.

• Energy savings up to 75% (or more, with dimming). • Lowest total operating cost. • Maintenance management costs are reduced.• Communicate and control other grid-connected devices.• Load shifting and balancing.• Leverages deployed smart grid.• Reliable, secure, and scalable.• Wireless control and reporting of the luminaire asset base.

SMART CITY/SMART GRID BENEFITS

BANKS OF DIMMABLE LED STREET LIGHTS

POLICE OVERRIDE AT ACCIDENT SCENE

SECURITY CAMERAIS ACTIVATED

CONTROL CENTRE IPv6 NETWORK

UTILITY METERENERGY REPORTING

MULTI-APPLICATION NETWORK

EXCLUSIVE INTERNAL NIC (NETWORK INTERFACE CARD) INSTALLED IN NXT-S LUMINAIRE

LUMEN IQ NETWORKED CONTROLS 19

TM

20 LUMEN IQ NETWORKED CONTROLS

MULTI-APPLICATION NETWORK

SMART METER PORTALA web-based portal used to interface with smart meters.

CENTRAL MANAGEMENT SYSTEMA web-based customer portal, used to interface

with, and control, your street lighting assets.

SMART DEVICESAllows for two-way communication with multiple smart devices on a single network,

including meters (water, gas, and electric) and other grid and city infrastructure equipment.

LED LUMINAIRES EQUIPPED WITH NODES Measures and monitors luminaire performance. Using wireless communications,

the luminaire controller is remotely controlled using Central Management System.

GAS WATER ELECTRICITY EV CHARGING

GRID MONITORING

ROUTER/COLLECTORCollects data from smart meters and luminaire controls.

SERVEREnterprise or Cloud-Based

VIDEO SURVEILLANCE TRAFFIC LIGHTS

TM

Made and printed in Canada. January 2016 © LED Roadway Lighting Ltd. All rights reserved. Certain products illustrated in this catalog may be protected by trademarks, patents, and patents pending.

LED Roadway Lighting Ltd. reserves the right to change details of design, specifications, dimensions, materials, and finishes without notice.

Photo Credits: Front cover and all product photos (Andrew Herygers), Amherst factory - Page 2 (Amherst Daily News), manufacturing and installation photos - Pages 1, 2, 14, 17, & 19 (Andrew Herygers), and installation photo - Page 10 and back cover (Eric Boeldak).

30% Recycled Content

MUNICIPAL, UTILITY, AND COMMERCIAL INSTALLATIONS IN MORE THAN 60 COUNTRIES

THE LED ROADWAY LIGHTING LTD. ADVANTAGE• Lowest life cycle cost

• Compelling return on investment (ROI)• One company, one warranty

• Award-winning products• Future-proof design prolongs life of street lighting infrastructure (NXT)

• Complete lighting solution: Luminaires, Wireless Controls, Smart Grid Solutions

115 Chain Lake Drive, Halifax, Nova Scotia, Canada, B3S 1B3

T: +1.877.533.5755F: +1.888.533.5755

[email protected]

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