IE 475 Advanced Manufacturing Costing Techniques Lecture Notes #2 Cost Concepts.
Lecture Notes Store Costing
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Transcript of Lecture Notes Store Costing
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Student lecture notes
CHAPTER 18
PRODUCT COSTS: MATERIALS, LABOUR AND OVERHEADS
Statement of cost of a production item ..........
£ £
Direct material !!!
Direct la"#$r !!!
Ot%er &irect c#t !!!
'''''''''' !!!
I(&irect material !!!
I(&irect la"#$r !!!
Ot%er i(&irect c#t !!!
Pr#&$cti#( #)er%ea& !!!
'''''''''' !!!
Definition
A job costing *tem i a *tem #+ '''''''''''''''' -%ere t%ere i a(
i&e(ti+ia"le acti)it* +#r -%ic% c#t ma* "e c#llecte& T%e acti)it* i $$all* .eci+ie& i( term #+ a
'''''''' #r a ''''''''''' c#(tri"$ti(/ t# a ta/e i( t%e .r#&$cti#( #r
er)ice .r#ce
T#tal .r#&$ct c#t 0 '''''''''''''''''''''''''''
Collecting the details for the job cost record
Material
• r#m ''''''''': 2$a(tit* #+ material i$e&
• r#m '''''''''': .rice .er $(it c%ar/e& "* t%e $..lier
La"#$r
• r#m '''''''''': %#$r -#r3e&
• r#m '''''''''': %#$rl* rate
Direct e!.e(e
• r#m '''''''''''
Financial and Management Accounting, Third Edition St$&e(t (#te 181P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Accounting for materials costs
Materials control procedures
Pr#&$cti#( ma(a/er &eci&e #( mi(im$m le)el #+ t#c3 t# "e %el&
êSt#re3ee.er ma3e re/$lar c%ec3 #+ .%*ical t#c3 le)el a/ai(t mi(im$m re2$ireme(t
ê
4%e( t#c3 %a +alle( t# mi(im$m le)el, t#re3ee.er e(& a re2$et
t# t%e "$*i(/ &e.artme(t +#r re.laceme(t item t# "e .$rc%ae&
ê
B$*i(/ &e.artme(t e(& a( #r&er t# $..lier
ê
5##& arri)e a(& are recei)e& "* t#re3ee.er
ê
S$..lier i()#ice recei)e& "* acc#$(t &e.t
ê
St#re3ee.er i$e /##& t# .r#&$cti#( &e.artme(t #( t%e "ai #+ a re2$iiti#( (#te
Materials handling and control documents
• .$rc%ae re2$iiti#(
• .$rc%ae #r&er
• &eli)er* (#te
• /##& recei)e& (#te• $..lier; i()#ice
• t#re re2$iiti#(
Documentation in materials control procedures
P$rc%ae re2$iiti#(
Origin Destination Use
St#re3ee.er #r .r#&$cti#(
ma(a/er
B$*i(/ &e.artme(t
P$rc%ae #r&er
Origin Destination Use
B$*i(/ &e.artme(t 1 S$..lier
7 St#re3ee.er
Financial and Management Accounting, Third Edition St$&e(t (#te 187P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Deli)er* (#te
Origin Destination Use
Deli)er* &ri)er St#re3ee.er
Material recei)e& (#teOrigin Destination Use
St#re3ee.er 1 B$*i(/ &e.artme(t
7 Acc#$(t &e.artme(t
S$..lier; i()#ice
Origin Destination Use
S$..lier Acc#$(t &e.artme(t
St#re re2$iiti#(
Origin Destination Use
Pr#&$cti#( &e.artme(t 1 St#re3ee.er
7 Acc#$(t &e.artme(t
Materials costs when input prices are changing
First!nFirstOut "F!FO#
A$me t%at t%e /##& -%ic% arri)e& ''''' are i$e& '''''
$ast!nFirstOut "$!FO#
A$me t%at t%e /##& -%ic% arri)e& '''' are i$e& ''''''
A%erage cost
A$me t%at all /##& are i$e& at t%e '''''''' #+ t%e t#c3 %el&
Financial and Management Accounting, Third Edition St$&e(t (#te 189P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Basic data
Date &ecei%ed Unit price 'rice paid !ssued to production
U(it £ £ U(it
1
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Production overheads
E!am.le are:
I( a ma($+act$ri(/ "$i(e:
''''''''''''''''''
''''''''''''''''''
''''''''''''''''''
I( a er)ice "$i(e:
''''''''''''''''''
''''''''''''''''''
''''''''''''''''''
All t%e .r#&$cti#( #)er%ea& c#t %a)e t# "e all#cate& t# t%e .r#&$ct
Allocation and apportionment
''''''''''''''''''''
'''''''''''''''''''
''''''''''''''''''''
''''''''''''''''''''
Allocate mea( ai/( -%#le item #+ c#t t# i(/le c#t $(it
Apportion mea( .rea& c#t #)er t-# #r m#re c#t $(it
E>amples of methods of apportionment of costs o%er cost centres
?ost item Method of apportionment to cost centres
Re(t #+ "$il&i(/
Li/%ti(/
P#-er +#r mac%i(e
Pr#&$cti#( $.er)i#r; alar*
Ca(tee( c#tDe.reciati#( a(& i($ra(ce #+
mac%i(er*
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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E>amples of methods of allocating total costs of ser%ice cost centres o%er production
centres
Ser%ice cost centre Method of allocation to production cost
centresMai(te(a(ce &e.artme(t
Em.l#*ee; reta$ra(t a(& c#++ee "ar
St#re &e.artme(t
i(i%e& /##& 2$alit* i(.ecti#(
Sa+et* i(.ect#r
Absorbing costs into product
Met%#& #+ a"#r"i(/ #)er%ea& ee ecti#( 18??
• C#t .er &irect la"#$r %#$r
• C#t .er mac%i(e %#$r
• C#t .er £ #+ la"#$r c#t
• C#t .er $(it
Pre&etermi(e& #)er%ea& rate see ecti#( 18?>
C#t &ri)er see ecti#( 18?@
M#re 2$eti#( see ecti#( 18?@
!llustration of the calculation of an o%erhead cost rate
Table 1 Indirect costs
?ost item Total cost this month
£
I(&irect material 9@,
I(&irect la"#$r ?,
Re(t 1,
I($ra(ce 1,@
De.reciati#( 7,
Total 5*,2**
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Table Information about each department
Assembl Finishing Maintenance
Direct material $e& +#r .r#&$cti#( £?, £>, (#t a..lica"le
N# #+ em.l#*ee 1 7> >
l##r area 9 2 +t @ 2 +t 9 2 +t
Val$e #+ mac%i(er* £9, £>, £7, N##+ &irect la"#$r %#$r -#r3e& #(
.r#&$cti#(
>>, @?, (#t a..lica"le
Step ( Apportioning costs o%er departments using a suitable method for each
Table !
Total Assembl Finishing Maintenance
£ £ £ £
I(&irect material1
9@,I(&irect la"#$r 7 ?,
Re(t9 1,
I($ra(ce? 1,@
De.reciati#(> 7,
Total 5*,2**
1 0 "ai i &irect material ? : >
7 0 "ai i em.l#*ee 1 : 7> : >
9 0 "ai i .ace 9 : @ : 9
? 0 "ai i )al$e 9 : > : 7
> 0 "ai i )al$e 9 : > : 7
Step 1 Apportioning ser%ice department costs o%er production departments on the
basis of %alue of machines in each department
Pr#.#rti#( '''''' : '''''''''
× >, 0
× >, 0
Table "
Total Assembl Finishing Maintenance
= = = =
T#tal c#t .er &e.t 8,@ 7,99 ?,9 >,
Tra(+er Mai(te(a(ce t#
Aem"l* a(& i(i%i(/
T#tal .er &e.t 8,@
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Step + Absorbing total o%erhead costs of each production department into units
produced during the period
Di)i&e t%e t#tal c#t #+ eac% &e.artme(t "* t%e ($m"er #+ &irect la"#$r %#$r:
Aem"l*: £'''F'''' %#$r 0 '' .e(ce .er &irect la"#$r %#$r
i(i%i(/: £'''F'''' %#$r 0 '' .e(ce .er &irect la"#$r %#$r
Step 3 Finding the o%erhead costs of an job
Table #
Department ?alculation =
Aem"l*
i(i%i(/
T#tal #)er%ea& c#t
Methods of allocating overhead costs to jobs
#$r .#i"le met%#& #+ all#cati(/ #)er%ea& c#t t# .r#&$ct are:
• C#t .er &irect la"#$r %#$r
• C#t .er mac%i(e %#$r
• C#t .er £ #+ la"#$r c#t
• C#t .er $(it
Predetermined overhead cost rates
Etimate& at t%e tart #+ a re.#rti(/ .eri#&
A&G$te& t# act$al at t%e e(& #+ t%e .eri#&
Use of a predetermined fi>ed o%erhead cost rate
Etimate& la"#$r %#$r +#r (#rmal acti)it* 1, %#$r
Etimate& +i!e& #)er%ea& c#t i( t#tal £>,
Pre&etermi(e& #)er%ea& c#t rate
Act$al %#$r -#r3e& #( G#" 8, %#$r
O)er%ea& c#t a..lie& t# G#" c#ti(/ rec#r&
Act$al +i!e& #)er%ea& i(c$rre& ca% "##3 £>,
U(&erJa..lie& +i!e& #)er%ea&
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Activit$%based costing
A met%#& #+ all#cati(/ ''''''''''''''''' t# .r#&$ct a(&
er)ice
A3 t%e 2$eti#(: 4%at &'''''''' c#tK;
E!am.le: S#cial -#r3 &e.artme(t #+ l#cal a$t%#rit*
De.artme(t A $e ta!i +#r tra)el t# clie(t -#r3 De.artme(t B ta3e "$ #r -al3
O)er%ea& c#t #+ tra)el ta!i .l$ "$ i %are& acr# A a(& B "* ($m"er #+ .e#.le
i( eac% &e.artme(t
4%at &ri)e c#t #+ ta!iK '''''''''''''
#$r ta/e
1 I&e(ti+* a'''''''
7 I&e(ti+* c''''''' &'''''''' t%at i(+l$e(ce t%e c#t #+ a(
acti)it*
9 Create a c'''.''''' +#r eac% acti)it*
? All#cate c#t t# .r#&$ct $i(/ &'''''' +#r eac% acti)it*
Tracing costs of Products A& B and C in a single cost centre
Step ( Direct tracing of direct costs
Step 1 Sharing of indirect costs "o%erhead# b apportionment to products
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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Traditional approach to flow of overhead costs
!dentif o%erhead costs and identif cost centres that accumulate costs
Step (@ Allocate indirect costs to cost centres
Step 1@ Apportion ser%ice cost centre to production cost centres
Step +@ Absorb o%erhead costs into product
Traditional product cost allocation Acti%itbased costing
I&e(ti+* cost centres i( -%ic% c#t ma*
"e acc$m$late& C#t ce(tre are
&etermi(e& "* t%e (at$re #+ t%eir
+$(cti#( e/ .r#&$cti#( #r er)ice
&e.artme(t c#t ce(tre
I&e(ti+* t%e -a* i( -%ic% .r#&$ct &ri)e
t%e acti)it* #+ t%e "$i(e a(& &e+i(e
$ita"le cost pools +#r c#llecti(/ t%e
c#t relati(/ t# eac% acti)it* Acti)it*
.##l are &etermi(e& "* t%e acti)itie
-%ic% &ri)e t%e c#t e/ #"tai(i(/ (e-
c$t#mer, (e/#tiati(/ c$t#mer
c#(tract
C#llect c#t i( c#t ce(tre C#llect c#t i( acti)it* c#t .##l
Determi(e a( o%erhead cost rate +#r
eac% .r#&$cti#( c#t ce(tre e/ c#t .er
&irect la"#$r %#$r
Determi(e a cost dri%er rate +#r eac%
c#t acti)it* .##l, e/ a c#t .er
c$t#mer c#(tract, c#t .er c$t#mer
#r&er recei)e&
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79
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All#cate c#t t# .r#&$ct $i(/ t%e
calc$late& c#t rate a(& t%e mea$re #+
t%e products consumption of that
departments cost e/ ($m"er #+ la"#$r
%#$r re2$ire&
All#cate c#t t# .r#&$ct acc#r&i(/ t#
t%e products demand for the acti%it
-%ic% &ri)e c#t
Financial and Management Accounting, Third Edition St$&e(t (#te 18P 4eetma( a(& P 5#r( C#.*ri/%t 6 Pear#( E&$cati#( Limite& 79