Lecture # 7 Total Quality Management

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    QUALITYMANAGEMENT (TQM)

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    Total Quality Management TQM is a philosophy which applies

    equally to all parts of the organization.

    TQM can be viewed as anextension ofthe traditional approach to quality.

    TQM places the customer at the forefrontof quality decision making.

    Greater emphasis on the roles andresponsibilities of every member of staffwithin an organization to influencequality.

    All staff are empowered.

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    Elements of TQM Leadership

    Top management vision, planning and support.

    Employee involvement All employees assume responsibility for the

    quality of their work.

    Product/Process Excellence

    Involves the process for continuousimprovement.

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    Elements of TQM Continuous Improvement

    A concept that recognizes that qualityimprovement is a journey with no end and that

    there is a need for continually looking for newapproaches for improving quality.

    Customer Focus on Fitness for Use Design quality

    Specific characteristics of a product that determine

    its value in the marketplace. Conformance quality

    The degree to which a product meets its designspecifications.

    f d l f

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    A fundamental concept ofTQM

    A set of inter-related resources and activities whichtransform inputs into outputs.

    Any activity that accepts inputs, adds values to theseinputs for customers, and produces outputs for thesecustomers. The customers may be either internal or

    external to the organization.

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    CHARACTERISTICSwhat the customer looks in aproduct.

    DIMENSIONS OF QUALITYFOR PRODUCTS & SERVICES

    PerformanceFeatures

    Reliability

    Conformance

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    QUALITYPREVENTION COSTS

    Quality planning costsProduct design costsProcess costs

    Training costsInformation costs

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    FAILURE

    COSTSScrap costsRework costs

    Process failurecostsProcess downtime

    costsPrice reduction

    THE COST OF

    QUALITY (CONT.)

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    COSTS

    Customer complaintcostsProduct return

    costsWarranty claimcosts

    Product liabilitycostsLost sales costs

    THE COST OF

    QUALITY (CONT.)

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    PRINCIPLESCustomer-defined qualityManagement leadership

    toward qualityStrategic quality planningEmployee responsibility

    Continuous qualityimprovementCooperation between the

    employees and the

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    TQM & organizational Cultural ChangeTraditional Approach

    Lack of communication

    Control of staff

    Inspection & fire fighting

    Internal focus on rule

    Stability seeking

    Adversarial relations

    Allocating blame

    TQM

    Open communications

    Empowerment

    Prevention

    External focus on customer

    Continuous improvement

    Co-operative relations

    Solving problems at their roots

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    Perceived qualityis poor

    Perceived qualityis good

    Expectations >perceptions

    Expectations =perceptions

    Expectations