Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes...

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Lecture 4: Phases of Engineering Design MECE 202 MECE 202 PRINCIPLES OF MECHATRONICS DESIGN PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics Engineering

Transcript of Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes...

Page 1: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Lecture 4: Phases of Engineering Design

MECE 202MECE 202PRINCIPLES OF MECHATRONICS DESIGNPRINCIPLES OF MECHATRONICS DESIGN

Lecture NotesLecture Notes

Asst. Prof. Dr. Zühal ERDENDepartment of Mechatronics Engineering

Page 2: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Page 3: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Need Identification (Client statement ?)

Page 4: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Problem Definition

Page 5: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Problem Definition

Input:Client’s statement

Tasks:Clarify design objectives (1)Establish user requirements (2)Identify constraints (3)Establish functions (4)

Output:Revised problem statementRefined objectivesConstraintsUser requirementsFunctions

Sources of Information:Literature on the state-of-the artExpertsStandards and codesRegulations

Methods:Objectives treeFunction-means treeRequirements matrix

Means:Literature reviewBrainstormingUser surveys and questionnariesInterviews

Page 6: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Conceptual Design

Page 7: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Conceptual Design

Input:Revised problem statement

Refined objectivesConstraints

User requirementsFunctions

Tasks:Establish design specifications (5)Generate design alternatives (6)

Output:Conceptual design(s)Design specifications

Sources of Information:Competitive products

Methods:Quality function deployment (QFD)Morphological chart

Means:Brainstorming, synectics and analogies, benchmarking and reverse engineering

Page 8: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Preliminary Design

Page 9: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Preliminary Design

Input:Conceptual design(s)Design specifications

Tasks:Model and analyze conceptual design (7)Test and evaluate conceptual design (8)

Output:A selected designTest and evaluation results

Sources of Information:Rules of thumbSimple modelsKnown physical relationships

Methods:Refined objectives treeComparison charts

Means:Laboratory experiments, prototype development, simulation and computer analysis

Page 10: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Detailed Design

Page 11: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Detailed Design

Input:A selected designTest and evaluation results

Tasks:Refine and optimize the chosen design (9)

Output:Proposed manufacturing specificationsFinal design review for client

Sources of Information:Design codesHandbooksLocal laws and regulationsSuppliers’ component specifications

Methods:CADD-Computer Aided Design and Drafting

Means:Formal reviewPublic hearing

Page 12: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Need Identification (Client statement ?) Problem Definition

Conceptual Design

Preliminary Design

Detailed Design

Design Communication

Final Design(Fabrication

Specifications & Documentation)

Main Phases of the Engineering Design Process

Design Communication

Page 13: Lecture 4: Phases of Engineering Design MECE 202 PRINCIPLES OF MECHATRONICS DESIGN Lecture Notes Asst. Prof. Dr. Zühal ERDEN Department of Mechatronics.

Design Communication

Input:Manufacturing specifications

Tasks:Document the completed design (10)

Output:Final report to client containing manufacturing specifications

Sources of Information:Feedback from clients and users