Validation Study and Quality Assurance of Pharmaceutical ...
LECTURE 13 QUALITY ASSURANCE METHOD VALIDATION
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LECTURE 13 QUALITY ASSURANCEMETHOD VALIDATION
QUALITY ASSURANCE
A system of activities whose purpose is to provide to the producer or the user of a product or service the assurance that it meets the needs of the user.
Quality Assurance vs. Quality Control
Quality Assurance
An overallmanagement plan to guarantee theintegrity of data(The “system”)
Quality Control
A series of analytical measurements usedto assess thequality of the analytical data(The “tools”)
QUALITY CONTROL CHARTS - Visual representation of actual manufacturing data with respect to the target levels.
QUALITY CONTROL MEASURES
Standards and Calibration Blanks Recovery Studies Precision and Accuracy Studies Method Detection Limits
STANDARDS AND CALIBRATION
Prepared vs. Purchased Standard Signals: Peak Area, Beer’s Law Calibration Curves Continuing Calibration Checks Internal Standards Performance Testing.
CALIBRATION CURVES
Graphical representation of the relationship between:
• The analytical signal
• The concentration of the analyte
and
Calibration Curve for DDT
y = 9.3005x + 4.3313
0
100
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0 10 20 30 40 50 60
Parts per trillion DDT
Peak
are
a x
106
R2 = 0.9989
CONTINUING CALIBRATION VERIFICATION
Many methods don’t require that daily calibration curves are prepared
• A “calibration verification” is analyzed with each batch of samples
SAMPLE BATCH
10 - 20 samples (method defined) or less Same matrix Same sample prep and analysis
• Contains a full set of QC samples
INTERNAL STANDARDS
A compound chemically similar to the analyte Not expected to be present in the sample Cannot interfere in the analysis Added to the calibration standards and to the
samples in identical amounts.
INTERNAL STANDARDS
Refines the calibration process Analytical signals for calibration standards are
compared to those for internal standards Eliminates differences in random and systematic
errors between samples and standards
PERFORMANCE TESTING
Blind samples submitted to laboratories
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?Labs must periodically analyze with acceptable results in order to maintain accreditation
BLANKS, BLANKS, BLANKS
Laboratory Reagent Blanks
Instrument Blanks
Field Reagent Blanks
Trip Blanks
LABORATORY REAGENT BLANKS
Contains every reagent used in the analysis Is subjected to all analytical procedures Must give signal below detection limit Most methods require one with every batch
INSTRUMENT BLANK
A clean sample (e.g., distilled water) processed through the instrumental steps of the measurement process; used to determine instrument contamination.
Field Reagent Blanks Prepared in the lab, taken to the field
• Opened at the sampling site, exposed to sampling equipment, returned to the lab.
RECOVERY STUDIES
Matrix Spikes
Laboratory Control Samples
Surrogates .
MATRIX SPIKES
Sample spiked with a known amount of analyte Subjected to all sample prep and analytical
procedures Determines the effect of the matrix on analyte
recovery
• Normally one per batch
LABORATORY CONTROL SAMPLE
• Subjected to all sample prep and analytical procedures
• Analyte spiked into reagent water
LABORATORY CONTROL SAMPLE
Also known as:
Laboratory Fortified Blank (LFB) Quality Control Sample (QCS)
SURROGATES
Similar to an internal standard Added to all analytical samples, and to all QC samples to
monitor method performance, usually during sample prep Methods often have specific surrogate recovery criteria Most common in Organic methods
QUALITY CONTROL MEASURES
Standards and Calibration Blanks Recovery Studies Precision and Accuracy Studies Method Detection Limits
PRECISION AND ACCURACY
Required for initial certification and annually thereafter
A series of four laboratory control samples Must meet accuracy (recovery) and precision
(standard deviation) requirements, often in method
PRECISION AND ACCURACY
Required with a change in instrumentation or personnel
Specific to the analyst
METHOD DETECTION LIMIT “The minimum concentration of a substance that can be
measured and reported with 99% confidence that the analyte concentration is greater than zero”
METHOD DETECTION LIMIT
MDLs are determined according to ules from regulating body
Seven replicate laboratory control samples, analyzed for precision
Multiply standard deviation by 3.14 (Student’s t- value)
METHOD DETECTION LIMIT
Must be performed initially for certification Must meet criteria specified in method Must be performed with change in
instrumentation or test method
QUALITY ASSESSMENTS
The overall system of activities whose purpose is to provide assurance that the overall control job is being done effectively.
Two types:- Evaluation of the precision and accuracy of methods of
measurements
- Evaluation of the quality of manufactured goods sold for public consumption. (control charts)
SPECIFICATIONS
State how good the numbers should be and what precautions are required in the analytical procedure.
Quality Asssurance begins with sampling.
False Positive -False Negative -
METHOD VALIDATION
Confimation by examination
WHEN SHOULD METHODS BE VALIDATED?
A new method developed for a particular problem Established methods revised for a particular problem Established methods have changed with time Established method used in different laboratory with different analysts at
different times. Establish the equivalence between two methods.
METHOD VALIDATIONUSE OBJECTIVES
- States the pupose for which the results will be used.
Example:
Analytical data and results will be used to determine whether the new antibacterial ingredient will be effective in removing 99.9% of the gram negative bacteria.
SPECIFICATIONSwill detail on how the numbers need to be and what precautions are required in the analytical procedures.Specifications might include: Sampling requirements calibration checks Accuracy and precision quality control samples Rate of false results Selectivity Sensitivity Acceptable blank values Recovery of fortification
METHOD VALIDATIONFOR REGULATORY SUBMISSION, THE FOLLOWING ARE REQUIRED:Method Specificity / Confirmation of identityLinearityAccuracyPrecisionRangeLimit of detection,Limit of quantification Rubostness
CONFIRMATION OF IDENTITY
It is necessary to establish that the signal being produced at the measurement stage, which has been attributed to the analyte, is only due to the analyte and not from the presence of something chemically or physically similar.
SPECIFICITY
Specificity is the ability of an analytical method to distinguish the analyte from everything else that might be in the sample.
LINEARITY
LINEARITY measure how well a calibration curve follows a straight line.
A common measure of linearity is R2, square of the correlation coefficient.
Good linear fit when R2 = 0.995 and above
Prepare independently at leas 6 samples + blank and measure linearity.
SAMPLE PROBLEM:
An AAS method to analyze Pb+2 in water has just been developed and is in the process of being validated. The validation protocol states the following criteria to be met (in addition to proof of identity and setting dynamic range): Determine whether the new method is validated.Linearity: R2 > 0.995Accuracy: % Recovery = 100.0 +/- 5%Precision: Intermediate Precision, STD < 0.5%
Intralab Precision, STD < 2.0%The following validation experiments were done:Linearity Test. Blank samples were spiked with several known amounts of Pb+2. The following data were collected.
ppb Pb+2 AAS Signal
0.02 0.20660.05 0.55820.1 1.08020.15 1.69670.25 2.75210.4 4.3822
Linearity Test:
RECOVERY TEST. Blank samples were spiked with 0.10 and 0.15 ppb of Pb+2 and analyzed using the method. The following data were collected.
Spiked sample 0.10 ppb 0.15 ppbAAS Signal 1.0902 1.7002
1.0806 1.7232
1.0781 1.6996
Precision. An analyst in the laboratory as well as two ther analysts from different laboratories analyzed the same blank sample spiked with 0.125 ppm Pb+2 with the following results.
RUNS Analyst A B C1 0.122 0.120 0.132 0.124 0.119
2 0.128 0.120 0.119 0.126 0.126
3 0.128 0.129 0.127 0.120 0.122
ACCURACY
ACCURACY is “nearness to the truth”.
Analyze blank , sample and a certified reference material (CRM) and compare the means.
Do a recovery test. Analyze a blank sample spiked with 0.5, 1.0, 1.5X level of your analyte. And analyze for % Recovery.
PRECISION
PRECISION is how well replicate measurements agree with one another, usually express as standard deviation.Instrument precision – reproducibility observed when same quantity of a sample is analyzed using a particular instrument repeatedly (>10 times)
Intra-assay precision – analyzing aliquots of a homogeneous material several times by one analyst on one day using same equipment.Inter-lab precision (reproducibility) aliquots of the same sample are analyzed by different analyst in different labs using different (?) instrument
RANGE
RANGE is the concentration interval over which linearity, accuracy, and precision are all acceptable.
Correlation coefficient of R2 equal or greater than 0.995Interlab precision of +/-3%Spike recovery of 100 +/-2%
LIMITS OF DETECTION AND QUANTITATION
The detection limit is the smallest quantity of analyte that is “significantly different” from the blank.
LoD:Measure blank samples at least 7 times and get the mean. Do similar analyses with 7 samples with analyte and calculate the standard deviation. LoD = blank mean + 3S
LoQ = 6x to 10x the SD of blank sampleLoQ = 2x to 3x of LoD
RUGGEDNESS / ROBUSTNESS
Robustness is the ability of an analytical method to be an affected by small deliberate changes in operating parameters.
STANDARD ADDITION METHOD INTERNAL STANDARD METHOD