Learning Programme Content - lotc.co.za...Pendant Controlled Overhead Crane (C30P) Remote Controlled...

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LIFTING OPERATOR TRAINING CENTRE CC

CC1995/036574/23 F J de Klerk

Learning Programme Content

2013

20 years of delivering superior quality training to our clients.

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LIFTING OPERATOR TRAINING CENTRE cc

Member/s F J de Klerk 1995/036574/23

TRANSPORT EDUCATION AND TRAINING AUTHORITY ACCREDITED (TETA04-252)

Lifting Machine Type: Counterbalance Forklift (F1/F2/F3/F4)

Unit Standard Name: Operate counter-balanced lift truck

Unit Standard: 242974 NQF 3 CREDITS 7 (TETA Accredited Certificate)

Course duration: NCOP requirement: Minimum 40 hours, maximum 4 learn ers 5-days.

Course content: MODULE 1 – TYPES OF LIFT TRUCKS Introduction Types of Forklifts

The Counterbalance Forklift The Reach Truck The Pedestrian Controlled Stacker The Powered Pallet Truck The Order Picker The Turret Truck The Side Loader Forklift The Rough Terrain Forklift The Telescopic Boom Type Rough Terrain Forklift

Principles of Operation – Counterbalance Forklifts The Load Centre The Centre of the Load The Fulcrum Principles of Leverage The Seesaw Equilibrium The Principles of Stability in Counterbalance Forkl ifts Conditions that may influence the Stability of Coun terbalance Forklifts

Load Centre When it is most stable The combined centre of gravity Centre of gravity in the bearing surface Different types of handling – different centre of gravity positions Lifting height Position of the mast Condition of ground surface Effects of using attachments

MODULE 2 – Major Forklift Components Introduction Counterbalance Forklift – General View General View - Instrument Panel General View – Drivers Compartment Major Forklift Components:

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The Counterbalance Forklift Chassis The Counterbalance Forklift Overhead Guard The Counterbalance Forklift Counterweight The Counterbalance Forklift Driver’s Compartment The Counterbalance Forklift Mast Sections - The Two Stage Mast - The Three Stage Mast The Counterbalance Forklift Fork Carriage The Counterbalance Forklift Forks The Counterbalance Forklift Load Backrest The Counterbalance Forklift Lift Chains The Hydraulic Cylinders The Steering System Wheels The Braking System The Drive Train The Parts of an Engine Starting System Lubrication System Fuel System Exhaust System Electrical System Parts of the Cooling System (only combustion engines, diesel, petrol) Parts of the Hydraulic System Electric powered forklift Parts of the Electrical System (battery power) Symbols for Controls of forklift trucks

MODULE 3 – Legislation Introduction Occupational Health and Safety Act, 1993

8. General duties of employers to their employees Occupational Health and Safety Act, 1993

13. Duty to inform Occupational Health and Safety Act, 1993

14. General duties of employees at work Occupational Health and Safety Act, 1993

General Safety Regulations 2. Personal safety equipment and facilities

Personal Protective Equipment Occupational Health and Safety Act, 1993 18. Lifting Machines and Lifting Tackle

Regulation 18 (1) Regulation 18 (2) Regulation 18 (5) Regulation 18 (6) Regulation 18 (7) Regulation 18 (8) Regulation 18.11

MODULE 4 – Pre Start Checks Introduction

MODULE 5 – Start Up Checks Introduction

MODULE 6 – Close Down Checks Introduction

MODULE 7 – Refuelling the Counterbalance Forklift Introduction Refuelling the Diesel/Petrol Forklift Refuelling the Liquid Petroleum Gas Forklift When Charging the battery powered Forklift

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MODULE 8 – Recognising different Loads Introduction Recognising different pallet/containers used by industry

Two way entry pallets Non reversible Reversible Pallet Collars Collapsible Pallet Collars Cages Containers

Pallet stacking frames Sheet metal boxes Slip sheet Boxes and crates Loads without bearers Large loads Unbalanced loads Long loads Hazardous loads Cargo handling labels

MODULE 9 – Stacking and De stacking Loads Introduction Before attempting to stack a load, check the following

What is the capacity plate on the forklift? The capacity plate on the forklift provide you with the following information Where to find the capacity plate on the forklift

Using the capacity plate How to interpret the capacity plate on the forklift When collecting a load

Entering the gangway Positioning the forklift De stacking the Load above ground level Positioning the forklift Exiting the gangway

When transporting the load

MODULE 10 – Loading and off loading loads Introduction Loading and off loading tucks/trailers Before loading or off loading loads from trucks/trailers you must Loading and off loading containers

MODULE 11 – Safety Aspects Forklift Safety What is a risk assessment Why is a risk assessment important What do you want to achieve with a risk assessment How do you do a risk assessment How are the hazards identified How do you know if the hazard is serious (poses a risk) How do you rank or prioritise the risks What options exist to rank or prioritise risks Definitions for likelihood of harm Definitions for severity of harm Potential severity of harm Definition of risk level What are methods of hazard control Is there a procedure for identifying risks What is a sample risk assessment form General Safety Safety while performing the pre start checks Safety during refuelling Safety during close down

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Safety during operation Safety during travelling Safety during lifting, stacking and de-stacking Checking load stability and condition

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LIFTING OPERATOR TRAINING CENTRE cc Member/s F J de Klerk 1995/036574/23


Lifting Machine Type: Pedestrian Controlled Stacker (F6/F7) Powered Pallet Truck (F12)

Unit Standard Name: Operate defined purpose lift truck


Course duration: NCOP requirement: Minimum 40 hours, maximum 4 learn ers 5-days.

Course content: MODULE 1 – TYPES OF LIFT TRUCKS MODULE 2 – PARTS & FUNCTIONS OF LIFT TRUCKS Basic parts Controls Drive / steering / braking example MODULE 3 – PRINCIPLES OF OPERATION Principles of a lever Load capacity plates Attachments Specification plate

MODULE 4 – LIFT TRUCK SAFETY Operational safety Lifting operation safety Travelling General lift operations Driving on public roads Workplace operation record worksheet MODULE 5 – DAILY CHECKS Daily Checks Pre Start checks Operational start up check Close down check Lift truck operator: Daily check list MODULE 6 –CHANGING BATTERIES General safety practices Battery Using a hydrometer Battery changing

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MODULE 7 – MECHANICAL APPRECIATION Mechanical system Hydraulic system Tyre and wheel Controls Braking Electrical system Lift truck trouble shooting guide

MODULE 8 – LOG BOOKS Lift truck operator: Battery specific gravity daily log sheet Lift truck operator Accident report sheet Lift truck operator: Lift truck defect report MODULE 9 – LOAD RECOGNITION Pallet types Common defects Block stacking Types of loads Hazardous cargo Documentation Tremcard Consignment note Pictorial labels Load handling Correct procedure Vehicle loading General safety signs Types of racking Pallet handling information MODULE 10 – PRACTICAL LIFT TRUCK OPERATION General operations Confined gangway stacking Loading and off loading

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Lifting Machine Type: Reach Lift Truck (F5) Order Picker Lift Truck (F8/F9)

Unit Standard Name: Operate advanced defined purpose lift truck


Course duration: NCOP Minimum 40 hours, maximum 4 learners 5days. Course content: Module 1: Lift truck & attachment identification Module 2: Parts & functions of lift truck Module 3: Principles of operation Module 4: Safety guide Module 5: Daily checks Module 6: Changing batteries Module 7: Mechanical appreciation Module 8: Log books Module 9: Load recognition Module 10: Manoeuvring, clearances & practical driving

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Lifting Machine Type: Bell three wheel operator Unit Standard Name: Operate rough terrain/earthmoving/agricultural equipment Unit Standard: 260762 / 8038 CREDITS 6 (TETA Accredited Certificate)

Course duration: NCOP requirement: Minimum 40 hours, maximum 4 learn ers 5days.

Course content: MODULE 1: REGULATORY FRAMEWORK Error! Bookmark not defined. Introduction Error! Bookmark not defined.

Occupational Health & Safety Act (Act 85/93)Error! Bookmark not defined. General Safety Regulations

Personal Safety Equipment And Facilities PPE applicable To lifting machine operators Stacking Of Articles

General Machinery Regulations Safeguarding Of Machinery Operation Of Machinery

OHASA Reg 18(11) Lifting Machines And Lifting Tackle

Safety Code of Practice Introduction General aspects Handling The Load Recommended Physical Requirements Slinging Responsibilities Procedures and Precautions

In conclusion Assessing risks

How To Carry Out A Risk Assessment In Your Operating Environment Risk Assessment Safety Precautions Working with or near cranes Clear The Area

MODULE 2: DESCRIBE EQUIPMENT

Lift Truck And Attachments Lift truck attachments Typical tri-wheeler attachments

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MODULE 3: MECHANICAL AWARENESS Parts And Functions Of A Lift Truck

Basic Lift Truck parts Mechanical Appreciation

Engine Fuel system Oil system Batteries Frame Hydraulic system Wheel drives General systems description

Lift Truck Trouble Shooting Guide

MODULE 4: INSPECTIONS

Daily Checks Pre-start check Operational checks Close down checks Log Books

MODULE 5: HANDLE LOADS

Principles Of Operation Example : load capacity plates

Specification plate example Load Recognition

Types of pallets Types of loads Hazardous cargo Documentation Labels

Load Handling Vehicle loading General safety signs Types of racking Pallet handling information

MODULE 6: OPERATE EQUIPMENT

Lift Truck Safety Safety during operations Unauthorised modifications - ROPS and FOPS Warning signs Fire Dangerous goods

Refuelling/ Changing Batteries Petrol / diesel Gas Battery Using a hydrometer

Lifting Operator Training Centre cc Learning Programme Content




Lifting Machine Type: Pendant Controlled Overhead Crane (C30P) Remote Controlled Overhead Crane (C30R)

Unit Standard Name: Operate a pendant controlled overhead crane

Unit Standard: 116235 NQF CREDITS 5 (TETA Accredited Certificate)

Course duration: NCOP Minimum 40 hours, maximum 4 learners 5days.

Course content: MODULE 1 – Types of Overhead Cranes Introduction Overhead Electric Chain Hoist Suspended Rolling Beam Suspended Monorail Single Girder Overhead Crane Double Girder Overhead Crane Semi-Goliath Overhead Crane Single Girder Goliath Crane Double Girder Goliath Crane Goliath Crane with Cantilever Controlling Overhead Cranes Types of controls

Pendant Controlled Cranes Radio / Remote Controlled Cranes

MODULE 2 – Major Components Introduction Major Crane Components

Crane Bridge End Carriage Cross Travel Trolley Access Ladder Access Platform Long travel Drive Unit Cross Travel Drive Unit Hoist Unit Hook Block Hoist Rope Buffers Rail/s Gantry Rail Stops Cross Travel Conductors Long travel Conductors Main Isolator Switch On/off Switch/Emergency Isolator Switch Hoist Limit Switches


Travel Limit Switches Power Supply Cables Electrical Cabinets Anti two block device Siren/Warning devices Brakes of the Crane

MODULE 3 – Legislation Introduction General duties of employers to their employees Duty to inform General duties of employees at work General Safety Regulations 2. Personal safety equipment and facilities Driven Machinery Regulations Lifting Machines and Lifting Tackle Regulation 18 (1) Regulation 18 (2) Regulation 18 (3) Regulation 18 (4) Regulation 18 (5) Regulation 18 (6) Regulation 18 (7) Regulation 18 (8) Regulation 18 (9) Regulation 18 (10) Regulation 18.11

MODULE 4 – Operational Checks Introduction Completing the Checklist Personal Protective Equipment

MODULE 5 – Control Operational Check

MODULE 6 – Parking the Crane Introduction Parking The Cabin Control Crane Parking The Pendant Control Crane Parking The Radio Control Crane

MODULE 7 – Correcting a swinging load

MODULE 8 – Hand Signals

MODULE 9 – Types of Lifting Tackle Introduction Chain Slings Shackles Natural fibre Rope Wire Rope Slings Synthetic Slings

MODULE 10 – Inspection of Lifting Tackle Chain Sling Inspection Inspection of Shackles Inspection of Natural Fibre Rope Inspection of Wire Rope Slings Inspection of Man Made Fibre Rope


MODULE 11 – Correct use of Lifting Tackle Introduction Correct use of Slings Factors affecting the safe working loads of a sling Correct use of the Shackles Correct use of Eyebolts Methods of slinging loads Single vertical hitch Single basket hitch Double basket hitch Double wrap hitch Single choker hitch “Doubled” choker Double choker hitch Double wrap choker hitch Endless sling

MODULE 12 – Lifting and transporting loads Introduction What is the task What is the weight of the load The crane’s safe working load Hoist drum spooling Two blocking Wind speed Visibility Taglines General Safety Planning load path Lowering the load

MODULE 13 – Safety Aspects Introduction What is risk assessment Why is risk assessment important What do you want to achieve with risk assessment How do you do a risk assessment How are the hazards identified How do you know if the hazard is serious (poses a risk) How do you rank or prioritise risks Definitions for likelihood of harm Definition of severity of harm Potential severity of harm Definition of risk level What are methods of hazard control Is there procedure For identifying risks What is a simple risk assessment form Safety Aspects: Checking the Crane Slinging loads Lifting and Transporting loads





Lifting Machine Type: Cabin Controlled Overhead Crane (C31)

Unit Standard Name: Operate a Cabin Controlled overhead crane



Course content: MODULE 1 – Types of Overhead Cranes Introduction Overhead Electric Chain Hoist Suspended Rolling Beam Suspended Monorail Single Girder Overhead Crane Double Girder Overhead Crane Semi-Goliath Overhead Crane Single Girder Goliath Crane Double Girder Goliath Crane Goliath Crane with Cantilever Controlling Overhead Cranes Types of controls

Pendant Controlled Cranes Radio / Remote Controlled Cranes

MODULE 2 – Major Components Introduction Major Crane Components

Crane Bridge End Carriage Cross Travel Trolley Access Ladder Access Platform Long travel Drive Unit Cross Travel Drive Unit Hoist Unit Hook Block Hoist Rope Buffers Rail/s Gantry Rail Stops Cross Travel Conductors Long travel Conductors Main Isolator Switch On/off Switch/Emergency Isolator Switch Hoist Limit Switches Travel Limit Switches


Power Supply Cables Electrical Cabinets Anti two block device Siren/Warning devices Brakes of the Crane

MODULE 3 – Legislation Introduction General duties of employers to their employees Duty to inform General duties of employees at work General Safety Regulations 2. Personal safety equipment and facilities Driven Machinery Regulations Lifting Machines and Lifting Tackle Regulation 18 (1) Regulation 18 (2) Regulation 18 (3) Regulation 18 (4) Regulation 18 (5) Regulation 18 (6) Regulation 18 (7) Regulation 18 (8) Regulation 18 (9) Regulation 18 (10) Regulation 18.11

MODULE 4 – Operational Checks Introduction Completing the Checklist Personal Protective Equipment

MODULE 5 – Control Operational Check

MODULE 6 – Parking the Crane Introduction Parking The Cabin Control Crane Parking The Pendant Control Crane Parking The Radio Control Crane

MODULE 7 – Correcting a swinging load

MODULE 8 – Hand Signals

MODULE 9 – Types of Lifting Tackle Introduction Chain Slings Shackles Natural fibre Rope Wire Rope Slings Synthetic Slings

MODULE 10 – Inspection of Lifting Tackle Chain Sling Inspection Inspection of Shackles Inspection of Natural Fibre Rope Inspection of Wire Rope Slings Inspection of Man Made Fibre Rope


MODULE 11 – Correct use of Lifting Tackle Introduction Correct use of Slings Factors affecting the safe working loads of a sling Correct use of the Shackles Correct use of Eyebolts Methods of slinging loads Single vertical hitch Single basket hitch Double basket hitch Double wrap hitch Single choker hitch “Doubled” choker Double choker hitch Double wrap choker hitch Endless sling

MODULE 12 – Lifting and transporting loads Introduction What is the task What is the weight of the load The crane’s safe working load Hoist drum spooling Two blocking Wind speed Visibility Taglines General Safety Planning load path Lowering the load

MODULE 13 – Safety Aspects Introduction What is risk assessment Why is risk assessment important What do you want to achieve with risk assessment How do you do a risk assessment How are the hazards identified How do you know if the hazard is serious (poses a risk) How do you rank or prioritise risks Definitions for likelihood of harm Definition of severity of harm Potential severity of harm Definition of risk level What are methods of hazard control Is there procedure For identifying risks What is a simple risk assessment form Safety Aspects: Checking the Crane Slinging loads Lifting and Transporting loads





Lifting Machine Type: Truck Mounted Crane (C32)

Unit Standard Name: Operate truck-mounted cranes



Course content:

MODULE 1 – Types of Cranes Introduction

MODULE 2 – Major Components Introduction Major Crane Components Hydraulic System Tuck Components Crane Components Small to medium sized cranes Medium to large size cranes Crane Structure Crane sub-frame Crane mast/column Crane Boom Hydraulic Cylinders Outrigger Legs Control Levers Pipes and hoses Pressure Relieve Valve/Overload Valve Attachments

MODULE 3 – Legislation Introduction General duties of employers to their employees Duty to inform General duties of employees at work General Safety Regulations 2. Personal safety equipment and facilities Driven Machinery Regulations Lifting Machines and Lifting Tackle Regulation 18 (1) Regulation 18 (2) Regulation 18 (3) Regulation 18 (4) Regulation 18 (5) Regulation 18 (6) Regulation 18 (7) Regulation 18 (8) Regulation 18 (9)


Regulation 18 (10) Regulation 18.11

MODULE 4 – Pre-Operational Checks Introduction Completing the checklist Personal protective equipment MODULE 5 – Start Up Checks Introduction

MODULE 6 – Set-up procedure for the crane The operating area Ground conditions Setting up the crane Engaging the Power Take Off Unit Lowering Outrigger Legs Extracting the Outrigger Legs Extending the outrigger leg cylinder Position of outrigger leg base plate on blocking Unfolding the Boom Slewing the crane Extending the Boom Additional crane functions and controls

MODULE 7 – Shut-down procedure for the crane Stowing the crane Retracting the Outrigger leg cylinders Manually retractable outriggers Hydraulically retractable outriggers Disengaging Power Take Off

MODULE 8 – Hand Signals Introduction

MODULE 9 – Types of Lifting Tackle Introduction Chain Slings Shackles Natural Fibre Rope Wire Rope Slings Synthetic Slings

MODULE 10 – Inspection of Lifting Tackle Introduction Chain Sling Inspection Inspection of Shackles Inspection of Natural Fibre Rope Inspection of Wire Rope Slings Inspection of Man Made Fibre Rope

MODULE 11 – Correct use of Lifting Tackle Introduction Correct use of Slings Factors Affecting the safe working loads of the sling Correct use of shackles Correct use of eyebolts Methods of slinging loads Single Vertical Hitch Single Basket Hitch Double Basket Hitch Double Wrap Basket Hitch Single Choker Hitch “Doubled” choker Double Choker Hitch


Double Wrap Choker Hitch Endless Sling

MODULE 12 – Lifting and Transporting loads Introduction What is the task What is the weight of the load The crane’s safe working load Parking the truck The Principle of Operation of the Truck Mounted Crane Principle of Leverage Determine load radius to lift the load Determine capability of crane Crane load chart Determine the load radius to lower the load Maintain safe Working Load Limits Electronic overload equipment Emergency off Switch Load moment indicator Hoist drum Spooling Two Blocking Wind Speed Visibility Taglines General Safety Lifting the load Lowering the load

MODULE 13 – Safety Aspects Introduction What is risk assessment Why is risk assessment important What do you want to achieve with risk assessment How do you do a risk assessment How are the hazards identified How do you know the hazard is serious (poses a risk) How do you rank or prioritise the risks What options exist to rank or prioritise risks Definitions for likelihood of harm Definitions for severity of harm Definition of Risk Level What are methods of hazard control Is there a procedure for identifying risks What is a sample risk assessment form Safety Aspects: Checking the crane Slinging loads Lifting and transporting loads





Lifting Machine Type: Hydraulic Mobile Crane up to 50 ton (C33) Hydraulic Crane Pick and Carry up to 50 ton (C34) Lattice Boom Mobile Truck Crane up to 50 ton (C37) Lattice Boom Mobile Crawler Crane up to 50 ton (C38 ) Hydraulic Mobile Crane up to 15 ton (C43)

Unit Standard Name: Operate a Mobile Crane


Course duration: NCOP requirement: Minimum 40 hours, maximum 4 learners 5days.

Course content: 1. FUNCTIONS OF A MOBILE CRANE Introduction

Different Types Of Cranes Physical Requirements For Hydraulic Mobile Crane Operators How Hydraulic Cranes Work

It's All About Hydraulics Parts Of A Hydraulic Truck Crane In The Operator's Seat

The Basic Operating Requirements Of The Crane The Basic Construction And Main Components Hydraulic Mobile Crane Components

The Vehicle Or Carrier

2. SAFETY & SUITABILITY OF CRANE Legislation Pertaining To Crane Operation

Introduction Occupational Health & Safety Act (Act 85/93)

General Safety Regulations General Machinery Regulations Definitions Lifting Machines And Lifting Tackle

Crane Operating Principles Leverage Centre Of Gravity Boom Deflection Crane Outriggers Capacity Ratings Effect Of The Wind On The Crane PPE Applicable To Hydraulic Mobile Crane Operators

How To Carry Out A Risk Assessment In Your Operating Environment


What Are The Risks Which May Arise From The Use Of Equipment? What Can Be Done To Reduce The Risks? Controlling The Risk

Site/Job Planning Procedures Identify Hazards Hazard Control Emergency Procedures

Safety Precautions Machine Operation And Maintenance (Safe Equipment) Operator Training And Knowledge (Safe Operator) Workplace Inspection And Safety (Safe Site) Machine Inspection (Safe Plant) General

3. INSPECT THE CRANE

Operating Checks The Purpose Of Operating Checks:

Lower-Works Preparing A Carrier For A Trip Know The Carrier Inspecting The Carrier

Upper-Works Upper-Works Components Starting The Carrier

Preliminary Tests Servicing And Daily Checks

4. OPERATE A MOBILE CRANE

Communication Communicating Considerations

Important Safe Operating Standards Setting Up The Outrigger Legs

Use Of Crane Guidelines For Safe Handling Of Loads

Operating The Mobile Hydraulic Crane Operator’s Cab The Kruger System Load Moment Indicator Overhead Power Lines Operator Responsibilities

Operation Abnormal Noises/Warning Signs Non Compliance Actions

Slinging Operations Introduction

Slinging Methods Centre Of Gravity Eccentric Loading With Multiple Legged Slings. Load Distribution On Slings Use Of Bow Shackle General Handling Taglines Structural Steel Reinforcing Steel Bars Loose Items Formwork Shutters Rubbish Bins Handling Steel Plate Pallets Turning Over Loads


Ropes And Chains Flexible Steel Wire Rope Wedge Rope Sockets Lifting Chain Flat Webbing And Round Synthetic Slings Fibre Rope Accessories Do’s And Do Not’s Working With Shackles Working With Eye Bolts Spreader And Equaliser Beams Working With Webbing Slings

Stacking General Clearance Stacking Steel Plate Stacking Rolled Steel Coils And Other Round Loads Stacking Timber Pigstying Bends And Hitches

Safety Code Of Practice Handling The Load Alcohol

Slinging Responsibilities Planning Supply And Care Of Equipment Slinging Operation Procedures And Precautions General Housekeeping




Lifting Machine Type: Hydraulic Mobile Crane above 50 ton (C35) Hydraulic Crane Pick and Carry above 50 ton (C36) Lattice Boom Mobile Truck Crane above 50 ton (C39) Lattice Boom Mobile Crawler Crane above 50 ton (C40 )

Unit Standard Name: Operate Heavy Crane


Course duration: NCOP requirement: Minimum 40 hours, maximum 4 lear ners 5days.

Course content:

MODULE 1 – TYPES OF CRANES Crane Types

MODULE 2: PARTS & FUNCTIONS Basic Parts Cab Vehicle cab controls Crane cab controls (levers) Operator’s control panel Crane cab controls (joysticks)

MODULE 3 – CRANE SAFETY Operator responsibilities General precautions Power Lines Working near transmitters Crane safety inspections

MODULE 4 – DAILY CHECKS Introduction Pre-start checks Daily pre-start checklist Start up checks Levers Joysticks Extent of tests Check pedal operation Shutting down the crane Normal procedure On site (if work not yet completed)


MODULE 5 – PRINCIPLES OF OPERATION Principles of a lever Centre of gravity Leverage & stability Side loading (dragging) Wind loading Load swing Boom angle indicators

MODULE 6 – MECHANICAL APPRECIATION Carrier Engine Cooling and fuel systems Diesel engine drive assembly Transmission & Drop box Transfer case Axles. Outriggers & Supporting ram Brake system Suspension system Cardan shafts Fuel tank & steering system Hydraulic tank Superstructure Hydraulic system Slewing gear Hoist gear Luffing & ballasting. Batteries Telescoping boom Crane controls, load indicator and console (monitor) Troubleshooting

MODULE 7 – LOAD CAPACITIES Terminology Radius Boom angle Sweep area Quadrants of operation On rubber capacity Pick up and carry lifts Net capacity Range diagrams and Load charts Net capacity

MODULE 8 – ROPES & RIGGING Rigging Principles Wire rope Rope inspection Fitting a new rope Crane wire rope inspection Chains Reeving Hooks Shackles Eyebolts Turnbuckles - types Swivel hoist rings Wedge sockets Wire rope clamps Wire rope splicing procedures Steel wire rope slings and slinging “do’s” Steel wire rope slings and slinging “dont’s” Sling safe mass load in tons using a factor oF 6:1


Safe mass load of two-legged steel wire rope slings in tons using a factor of 6:1 MODULE 9 – CRANE SIGNALS MODULE 10 – OPERATING PROCEDURES





Lifting Machine Type: Tower Crane – Top Slew (C41) Tower Crane – Bottom Slew (C42)

Unit Standard Name: Operate a Tower Crane



Course content: Types Of Tower Cranes

Components Of A Tower Crane Crane Controls Limit Switches Load And Radius Indicators Brakes Rated Capacities Load Diagrams

Legislation Driven Machinery Regulations/Regulation 18 Personal Safety Equipment And Facilities Stacking Of Articles/General Safety Regulation 8 Definitions Lifting Machines And Lifting Tackle

Loads And Self-Erecting Tower Cranes Principle Of Balance Rated Capacities Load Diagrams Wind Weather Vaning Error! Bookmark not defined. Weather Vaning - Manually Wind Speeds Load Swing Buried Loads Accessories Load Assessment Dragging Or Snigging Of Loads Precautions For Lifting Loads Suspension Of Persons By Crane

How To Carry Out A Risk Assessment In Your Operatin g Environment What Are The Risks Which May Arise From The Use Of Equipment? What Can Be Done To Reduce The Risks? Controlling The Risk

Safety Precautions Machine Operation And Maintenance (Safe Equipment) Operator Training And Knowledge (Safe Operator) Workplace Inspection And Safety (Safe Site)


Machine Inspection (Safe Plant) General

Site/ Job Planning Procedures Identify Hazards Hazard Control Emergency Procedures

Operating Checks The Purpose Of Operating Checks:

Maintenance Procedures Preliminary Crane Inspections Pre-Operational

Crane Functions Travelling Slewing Traversing

Set-Up Crane Erecting A Tower Crane Telescoping Or Increasing The Height Of The Tower Crane The Essential Stages Are As Follows: Preliminary Base Set-Up Counterweights Site Hazard Control Slewing Area Hazard General Rules For Packing Under Outriggers:

Assemble / Disassemble Responsibilities Tower Crane Safety Requirements

Crane Operation Operating Crane

Wind Speeds Crane Access Load Swing Direct Lifting Leaving The Crane Aircraft Hazard Control Hoist Motion Catching The Hook Lowering Overhauling Weight Electrical Faults Breakdown Long Traveling Abnormal Noises/Warning Signs Non Compliance Actions

Special Operations Climbing The Crane Multiple Crane Lifting Emergency Lowering Shutdown Crane

Slinging And Handling A Load Slinging Methods Multi-Legged Slings Load Distribution On Slings Use Of Bow Shackle General Handling Taglines Structural Steel Reinforcing Steel Bars Loose Items Formwork Shutters Rubbish Bins


Handling Steel Plate Pallets Turning Over Loads

Ropes And Chains Flexible Steel Wire Rope Wedge Rope Sockets Lifting Chain Flat Webbing And Round Synthetic Slings Fibre Rope Error! Bookmark not defined. Do And Do Not’s Working With Shackles Working With Eye Bolts Spreader And Equaliser Beams Working With Webbing Slings

Stacking General

Clearance Stacking Steel Plate Stacking Rolled Steel Coils And Other Round Loads Stacking Timber Pigstying Bends And Hitches

Safety Code Of Practice Handling The Load Alcohol

Slinging Responsibilities Planning Supply And Care Of Equipment Slinging Operation Procedures And Precautions General Housekeeping

Communication General Conventional Radio Directions For Crane Operators Other Signals

Personal Protective Equipment (Ppe) Safety Helmets Gloves Eye Protection Hearing Protection Footwear Sun Protection First Aid





Lifting Machine Type: Telescopic Boom Handler (C46)

Unit Standard Name: Operate a Telescopic Boom Handler


Course duration: NCOP requirement: Minimum 40 hours, maximum 4 lear ners 5days.

Course content: SECTION ONE: REGULATORY FRAMEWORK

Introduction Exercise

Occupational Health & Safety Act (Act 85/93) General Safety Regulations

Personal Safety Equipment And Facilities PPE applicable To lifting machine operators Stacking Of Articles

General Machinery Regulations Safeguarding Of Machinery Operation Of Machinery

OHASA Reg 18(11) Lifting Machines And Lifting Tackle

Safety Code of Practice Introduction General aspects Handling The Load Recommended Physical Requirements Slinging Responsibilities Procedures and Precautions

In conclusion Assessing risks

How To Carry Out A Risk Assessment In Your Operating Environment Risk Assessment Safety Precautions Working with or near cranes Clear The Area

SECTION TWO: TELESCOPIC BOOM HANDLER

Introduction The Different Types Of Cranes And Their Application Different Types Of Cranes Formative assessments Physical Requirements For Crane Operators

Using the telescopic boom handler Limitations and capabilities of the telescopic boom handler


SECTION THREE: MECHANICAL AWARENESS Main parts

Details of main parts Cabin and controls Systems

Engine Cooling and fuel systems Hydrostatic transmission unit Gearbox Transfer case Axles Outriggers & Supporting ram Hydraulic system Brake system Suspension system Cardan shafts Fuel tank & steering system Batteries

Telescoping boom Safety devices ISO Symbols Attachments

Shovel Concrete skip Mixing bucket Fixed hook on plate Extension jib Forks with hydraulic side-shift Man-platform

Troubleshooting

SECTION FOUR: INSPECTIONS AND RECORDING

Operating Checks The Purpose Of Operating Checks Roadworthy Preparing the telescopic boom handler for a trip Know the machine Inspecting the machine Starting the handler Preliminary Tests Logbooks & Other Checklists Shutting Down Procedures

SECTION FIVE: OPERATE THE CRANE

Safety precautions Job site Power Lines General safety signs Working near transmitters

Principles of operation Principles of a lever Centre of gravity Leverage & stability Side loading (dragging) Wind loading Load swing Boom angle indicators


Radius Boom angle

Range diagrams and Load charts Load chart Range diagrams Pick up and carry lifts Net capacity

Handle the load Types of loads Dangerous goods Documentation Starting the engine Starting operations Lifting/lowering the boom Extending/retracting the boom Pitching the attachment holding frame forward/back Machine sway control Outrigger control Working with forks Changing attachments Travelling on roads Parking

Communication Directions for crane operators Communicating considerations Other Signals Radio communications

Operate the handler




Lifting Machine Type: Mobile Elevating Work Platform (C53)

Unit Standard Name: Operate a Mobile Elevating Work Platform



Course content: Scissor/Telescopic Boom, Trailer type

SECTION ONE: APPLICATIONS OF MEWP Introduction The Different Types Of Cranes And Their Application Different Types Of Cranes Aerial platforms Types Of Aerial Platform Cherry picker basic parts Scissors lift basic parts Troubleshooting

SECTION TWO: SAFETY, RISKS AND HAZARDS Introduction Exercise Operating Safety Operator responsibilities Working near power lines/cables General Trip & fall hazards Tipping hazards Crushing & collision hazards Towing lifting & hauling Additional hazards/safety General Safety Regulations Occupational Health & Safety Act (Act 85/93) Stacking Of Articles General Machinery Regulations Lifting Machines And Lifting Tackle Safety Code of Practice Recommended Physical Requirements Responsibilities Procedures and Precautions In conclusion Assessing risks


How To Carry Out A Risk Assessment In Your Operating Environment Risk Assessment Safety Precautions Working with or near cranes

SECTION THREE: INSPECTIONS Operating Checks The Purpose Of Operating Checks Preparing the machine for a trip Know the machine Inspecting the machine Daily pre-start checklist Scissors lift Daily pre-start checklist Daily functional check

SECTION FOUR: PLACE PEOPLE, TOOLS AND EQUIPMENT Introduction Principles of a lever Centre of gravity Leverage & stability Reading a range chart

SECTION FIVE: OPERATE THE MEWP Personal Protective Equipment Personal Safety Equipment And Facilities PPE applicable To lifting machine operators Lanyard Use SABS Regulations Operating Procedures Perform the pre-start and start up checks Check the lift is within the capacity of the cradle Set up the cradle for the lift Travelling (driving) Platform (cradle) operation Shut down & park Scissors lift Oscillating axle lockout test Steer tow selector Auxiliary power Dual fuel system Re-synchronise the lower lift cylinder Hydraulic tool circuit instructions Tie down & lifting Emergency procedures


Course content: Vehicle Mounted type Module 1: Types of Mobile Elevating Work Platforms Introduction Type of Mobile Elevating Work Platform:

Scissor Lift Articulated Booms Telescopic Booms Truck Mounted Trailer Mounted

Personnel Lifts

Module 2: Major Components Introduction Mobile Elevating Work Platform Components: Power Take Off Unit (PTO). Hydraulic Pump Hydraulic Tank Hydraulic System The Bucket Truck components Truck Chassis Truck engine The truck cab The load deck Mobile Elevating Work Platform components Sub Frame . Valve Bank Outrigger Leg . Control Levers Boom Rest Tarret Lower Boom Cylinder. Lower Boom Levelling Rod Base Plate Lower Boom Outrigger Cylinder Upper Boom Hydraulic Oil Tank Upper Boom Levelling Rod Pedestal and Pedestal Extension Bucket

Module 3: Legislation Introduction Occupational Health and Safety Act, 1993 Section 8. General duties of employers to their employees Occupational Health and Safety Act, 1993 Section 13. Duty to inform Occupational Health and Safety Act, 1993 Section 14. General duties of employees at work Occupational Health and Safety Act, 1993 General Safety Regulations 2. Personal safety equipment and facilities Occupational Health and Safety Act, 1993 Regulation 18. 1-11 . Lifting Machines And Lifting Tackle

Module 4: Pre Operational Checks Introduction Completing the Checklist Personnel Protective Equipment

Module 5: Start Up Checks


Module 6: Set-up procedure for the Mobile Elevating Work Platform Introduction The operating area Ground Conditions Overhead Obstructions Setting up the Mobile Elevating Work Platform Engaging the Power Take Off Unit Lowering Outrigger Legs Extracting the Outrigger Legs Extending the outrigger leg cylinder Levelling the Truck Unfolding the Boom Slewing the Mobile Elevating Work Platform Extending the Height

Module 7 Shut down procedure for the Mobile Elevati ng Work Platform Stowing the Mobile Elevating Work Platform Boom Retracting the Outrigger Legs Retracting the outrigger leg cylinders Disengaging Power Take Off

Module 8: Hand signals

Module 9: Operating the Mobile Elevating Work Platf orm safely Introduction What is the task? What is the weight of the load? The Mobile Elevating Work Platforms safe working load Parking the Truck Principle of Leverage Wind speed Visibility General safety

Module 10: Safety Aspects Introduction What is a risk assessment? Why is a risk assessment important? What do you want to achieve with a risk assessment? How do you do a risk assessment? How are the hazards identified? How do you know if the hazard is serious (poses a risk)? How do you rank or prioritize the risks? What options exist to rank or prioritize risks? What are methods of hazard control? SAFETY Mandatory precautions

Inspection Set up Stowing Operating

General safety




Course Name: Rigging Unit Standard Title: Lift and Move a load using manual lifting Equipment and tackle Unit Standard: 253852 NQF 2 CREDITS 8 (TETA Accredited Certificate)

Course duration: 80 hours, maximum 6 learners 10 days or 5 days + 40 hours workplace experience.

Course content:

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Course Name: Slinging Unit Standard Title: Sling and Communicate during Crane Operations Unit Standard: 253638 NQF 2 CREDITS 4 (Short course, Competency Certificate issued)

Course duration: 40 hours, maximum 6 learners 5 days.

Course content: SECTION ONE: TYPES OF LIFTING EQUIPMENT

Introduction Importance of the operator Sling types

Chains Chain Slings Colour Coding Of Chain Slings Herc-Alloy 800 Chain Slings Selecting The Correct Chain Sling Working Load Limits (WLL) Of Chain Slings In Metric Tons Working Load Limits (WLL) Of HERC-Alloy Chain Slings In Metric Tons

Wire Rope Steel Wire Slings Colour Coding Of Slings Safe Working Loads Of Single Legged Slings Safe Working Loads Of Two Legged Slings Safe Working Loads Of Four Legged Slings Fibre Rope and Synthetic Web

Polyester Slings Colour lifts polyester sling identification Safe working loads for webbed slings Using High strength light weight soft round polyester slings Safe working loads for high strength, lightweight polyester slings soft round slings. (6: 1 safety factor).

Shackles Types of shackles Colour coding of shackles

Eye bolts Colour coding of eye bolts Forged eye bolts Types of Eye Bolts Safe working loads of eye bolts with collars

Safety Code Of Practice Handling The Load


Stacking Understanding The Centre Of Gravity Of Loads

Centre Of Gravity

SECTION TWO: INSPECT AND EVALUATE LIFTING EQIPMENT Slinging Responsibilities

Planning Supply And Care Of Equipment Slinging Operation Procedures And Precautions General Housekeeping

Hazards Inspecting Equipment

Inspection Of Steel Wire Rope Slings Steel Wire Rope Inspection Register Examining Chain Slings Chain Sling Inspection Register Detection Of Chain Sling Stretch Shortening Of Chain Sling Stretch Polyester Slings High strength, light weight soft round polyester slings Inspection of shackles Eye bolts

SECTION THREE: PREPARE AND SLING Slinging – Introduction

Slinging Rules Slinging Methods

Single Reeving Sling Double Reeving Sling Single Choker Hitch Single Double Wrap Hitch “Double” Double Wrap Hitch Single Leg Vertical Hitch Double Leg Slinging (Two Basket Hitches) Single Basket Hitch (Cradle Hitch) Double Basket Hitch (Cradle Hitch) Three Legged Slings Multi Slings On A Hook Slinging With The Aid Of Equaliser Beams Slinging With The Aid Of Spreader Beams Good Lifting/Hitching Practices Eccentric Loading With Multiple Legged Slings Using Chain Slings Correctly Correct Use Of Chain Slings Incorrect Use Of Chain Slings

Do’s And Do Not’s Working With Shackles Working With Eye Bolts Spreader And Equaliser Beams Working With Webbing Slings

SECTION FOUR: COMMUNICATE Communication

Communicating Considerations General Conventional Radio Directions For Crane Operators Other Signals Radio communications





Machine Type: Front End Loader Unit Standard Name: Operate a Front End Loader Unit Standard: 262747 NQF 2 CREDITS 12 (Short course, Competency Certificate issued)

Course duration: Maximum 4 learners 5-days.

Course content: MODULE 1: PARTS & FUNCTIONS Error! Bookmark not defined.

Main PartsError! Bookmark not defined. Controls & Instruments Overview Instrument Panel Overview Electronic Monitoring System (EMS)

EMS Warning Categories MODULE 2: FRONT END LOADER SAFETY

Destined Use General Safety Information Machine towing safety Precautions For Maintenance

MODULE 3: DAILY CHECKS

Pre-Start Checks Walk-around check

Start up checks Starting the engine

Operation after starting Stopping engine Moving the machine

Lift arm operation Bucket operation Pre-Shift Checklist

Daily Checklist Shut down procedures

Logbooks & other checklists


MODULE 4: PRINCIPLES OF OPERATION Precautions when operating Centre of gravity Loader bucket capacity

MODULE 5: MECHANICAL APPRECIATION

Engine Warning Devices Troubleshooting

MODULE 6 PRACTICAL OPERATION

General driving Digging operations Leveling operationsError! Bookmark not defined. Pushing operation Load and carry operations Loading operations Cross drive loading V-shape loading Precautions when piling up loads Precautions for operation Precautions when driving up or down slopes

Parking machine





Machine Type: Excavator Unit Standard Name: Operate an excavator Unit Standard: 262744 NQF 2 CREDITS 15 (Short course, Competency Certificate issued)


Course content: MODULE 1: PARTS & FUNCTIONS

Parts of the Excavator Controls & instruments overview Instrument panel overview

MODULE 2: EXCAVATOR SAFETY

Introduction Destined use General safety information Crushing and burn prevention Fire & explosion prevention Machine start up safety Engine start up and operating safety Machine operating safety Machine parking safety Machine transporting safety Machine towing safety Bail out procedure


Pre-start checks Start up checks

Daily pre-start checklist Extent of tests Logbooks & other checklists Accident report sheet Excavator defect report


MODULE 4: PRINCIPLES OF OPERATION Centre of gravity Side loading (dragging)

MODULE 5: MECHANICAL APPRECIATION Engine Leverage & stability Undercarriage Steering system Batteries Working equipment assembly Swing drive Troubleshooting

MODULE 6: LOAD CAPACITY AND RANGE

Range diagrams Load chart

MODULE 7: SIGNALS

Communication by radio

MODULE 8: PRACTICAL OPERATION

Steps to follow Perform the pre-start and start up checks Check the job is within the capacity of the excavator Set up the excavator for the job Perform the operation During the operation: Starting the engine

Excavator Operations Travel Joystick controls Operation

Excavator work Backhoe work Shovel work Loading work Ditch digging Position of bucket teeth Clamshell Loading/unloading - trailer Stopping the engine Practical exercises





Machine Type: Skid Steer Loader Unit Standard Name: Operate a Skid Steer Loader Unit Standard: 262712 NQF 2 CREDITS 8 (Short course, Competency Certificate issued)


Course content:

MODULE 1 – PARTS & FUNCTIONS: SKID STEER LOADER Parts & Functions: Skid Steer Loader

Skid steer loader parts Example instrument panels Cab components Hydraulic controls

MODULE 2 – SAFETY GUIDE

Operational Safety Occupational Health And Safety Act, 1993

Skid steer loader do’s Skid steer loader don’ts

MODULE 3 – DAILY CHECKS, CHECKLISTS & LOGBOOKS

Daily checks Pre-start checks Skid steer loader operator checklists Logbooks & other checklists Loader operator Accident report sheet Loader operator Loader defect report

MODULE 4 – PRINCIPLES OF OPERATION

Centre of gravity Longitudinal stability Lateral stability Rated operating capacity


MODULE 5 – MECHANICAL APPRECIATION The lower frame and drive system The engine The cooling system The hydraulic system The loader system Tyre & wheel assemblies Braking system Protection systems The electrical system

Troubleshooting guide

MODULE 6 – SIGNALS & SIGNS

Loader decals Hand signals Symbolic safety signs Hazardous goods

MODULE 7 – SKID STEER LOADER OPERATING PROCEDURES

Starting procedure Perform the pre-start and start up checks Check the lift is within the capacity of the loader Starting the engine Warning & shutdown

Loading operations Filling the bucket Emptying the bucket Levelling the ground Digging into the ground Backfilling Parking the loader


Perform the pre-start and start up checks. Check the job is within the capacity of the backhoe loader Set up the backhoe loader for the job Perform the operation During the operation Road travel Key start & stop switch Starting the engine Drive systems Steering systems Loader – lever shift patterns Multi purpose bucket Loading operations Fork option Backhoe operations





Machine Type: Backhoe Loader Unit Standard Name: Operate a Backhoe Loader Unit Standard: 262727 NQF 2 CREDITS 15 (Short course, Competency Certificate issued)



Main Parts Controls & instruments overview

Front instrument panel overview Side instrument panel overview

MODULE 2: SAFETY

Operator responsibilities General safety Bail out procedure

MODULE 3 – DAILY CHECKS

Introduction Pre-start checks Start up checks Shutting down the backhoe loader Logbooks & other checklists Loader operator Accident report sheet Loader operator Loader defect report

MODULE 4: PRINCIPLES OF OPERATION

Leverage Centre of gravity Stability – stabilisers Side loading (dragging)


MODULE 5: MECHANICAL APPRECIATION Engine Cooling and fuel systems Transmission Axles Stabilisers Batteries Backhoe loader controls Loader assembly

Troubleshooting

MODULE 6: LOAD CAPACITY AND RANGE

Introduction Range diagrams Load chart

MODULE 7: SIGNALS

Hand signals Communication by radio


Operate the loader Perform the pre-start and start up checks Check the job is within the capacity of the backhoe loader Set up the backhoe loader for the job Perform the operation During the operation: Road travel Key start & stop switch Starting the engine Drive systems Steering systems Loader – lever shift patterns Multi purpose bucket Loading operations FORK OPTION

Backhoe operations Stabilisers Backhoe transport boom lock Backhoe elements Optional extendible dipper Backhoe operation Trenching Tyre ballasting Towing





Machine Type: Grader Unit Standard Name: Operate a Grader Unit Standard: 262735 NQF 2 CREDITS (Short course, Competency Certificate issued)



Controls & Instruments Overview Instrument Panel Overview

Electronic Monitoring System (EMS) Other Gauges & Indicators on the Instrument Panel

MODULE 2: GRADER SAFETY

Safety Destined use General Safety Information

Crushing And Burn Prevention Fire & Explosion Prevention Machine Start Up Safety Engine Start Up And Operating Safety Machine Operating Safety Machine Parking Safety Machine Transporting Safety Shipping Machine Towing Safety Precautions For Maintenance Periodic replacement of safety critical parts Precautions with tyres

Personal Protective Equipment (PPE) Safety Rules


Walk around checks Pre-start Checks

Measuring Oil Levels Tyre Maintenance Cab Inspection Pre-Shift Checklist – Grader Check-List (Daily)

Shutting down procedures


Access and Exit Procedures Seat Adjustment Seat Belt

Logbooks & Other Checklists

MODULE 4: PRINCIPLES OF OPERATION MODULE 5: MECHANICAL APPRECIATION

Components Engine Transmission or gearbox Final drives Main components Steering system Hydraulic system Fuel System Electrical System Braking system Cooling system Proximity of other machines

Attachments Warning Devices

Warning signals Warning operations Safety features

Troubleshooting


Implement controls General Operations

Turning around Turning around in a tight area Backing out of a drop-off or ditch Grading around an object Grading on an “S” Curve Right Hand Levelling Left Hand Levelling Right Hand “V” Ditching Left Hand “V” Ditching Ditch Back Sloping Right Hand Ditch Cleanup Right Hand Shoulder Cleanup Road Building – “V” Ditch Method Flat Bottom Ditching Road Building – Flat Bottom Ditch Method Grading in a Wet Ditch Grading on 3 – 1 Slope High Bank Cuts – Right Side Extreme Side Reach Ripper/Scarifier Operation – With Frame Straight Front Mounted Scarifier Operation

Safe Parking Stop Engine Leaving Machine General Driving

Vehicle control





Machine Type: Articulated Dump Truck

Unit Standard Name: Operate an Articulated Dump Truck

Unit Standard: 262745 NQF 2 CREDITS 10 (Short course, Competency Certificate issued)



Introduction Safety Features Controls & Instruments Overview

Operator Controls Instrument panel overview Electronic Monitoring System (EMS)

MODULE 2: SAFETY

Destined use General safety information

Crushing and burn prevention Fire & explosion prevention Machine start up safety Engine start up and operating safety Machine operating safety Machine parking safety

Machine transporting safety Loading and unloading Shipping

Machine towing safety Precautions for maintenance

Warning tag Keep work place clean and tidy Appoint leader when working with others Two workers for maintenance when engine is running Accumulator Personnel Work under the machine Noise Precautions when using hammer Repair welding Removing battery terminal Precautions with high-pressure oil


Handling high-pressure hoses Waste materials Maintenance of air conditioner Compressed air Periodic replacement of safety critical parts Precautions with tyres Precautions when storing tyres

Personal protective equipment (PPE) Safety rules

Chevron MODULE 3: DAILY CHECKS

Pre-start checks Walk-around check Inspect tyres. Inspect rims.

Start up checks Before Starting the Engine Starting the Engine Warming the Engine Operation after starting Stopping engine Moving the machine Pre-shift checklist – front-end loader Check-list (daily) Shutting Down Procedures

Access and Exit Procedures Logbooks & other checklists


Payload Retarding Guidelines Loose Material Building Material


Components Engine Transmission or Gearbox Differential and Final Drives Steering System Hydraulic System Fuel System Electrical System Braking System Cooling System

The Bin Warning Devices Warning Signals

Safety Features Troubleshooting

MODULE 6: Practical Operation

Machine Operation Operating Techniques

Speed and directional changes Braking Operation


Retarder Machine Travelling Towing Information Dumping the Load Loading Safe Parking Engine Stopping Leaving the Machine

General Driving Hazards Vehicle control





Machine Type: Tracked Dozer

Unit Standard Name: Operate a Tracked Dozer

Unit Standard: 262729 CREDITS 15 (Short course, Competency Certificate issued)



Dozer Parts and Functions Controls & instruments overview Instrument Panel Overview Electronic Monitoring System (EMS)

Dozer’s Main Components Dozer Blade Winches Tracks and Track Frame

MODULE 2: DOZER SAFETY

Operator’s Manual Destined Use

General Safety Information Crushing And Burn Prevention Fire & Explosion Prevention Machine Start Up Safety Engine Start Up And Operating Safety Machine Operating Safety Machine Parking Safety Machine Transporting Safety Shipping Machine towing safety

Precautions For Maintenance Warning tag Keep work place clean and tidy Appoint leader when working with others Stop engine before carrying out maintenance Two workers for maintenance when engine is running Accumulator Personnel Attachments Work under the machine Noise


Precautions when using hammer Repair welding Removing battery terminal Precautions with high-pressure oil Handling high-pressure hoses Waste materials Maintenance of air conditioner Compressed air Periodic replacement of safety critical parts

Personal Protective Equipment (PPE) Hard Hats Eye Protection Hearing Protection Respirators for Dust and Fumes Hand & Foot Protection Safety rules


Introduction Pre-Start Checks

Walk-Around Check Dozer Level Checks Access and Exit Seat adjustment Start the machine Shut down procedures

Summaries Pre-Shift Checklist

Pre-shift checklist – tracked dozer Daily maintenance

Daily maintenance service card Shutting Down Logbooks & Other Checklists


Precautions When Operating Operating capacity

MODULE 5 MECHANICAL APPRECIATION

Introduction Engine Gearbox Differential Tracks Systems

Steering system Hydraulic system Fuel System Electrical system Braking System Cooling System

Proximity of other machines Warning Devices Troubleshooting


MODULE 6: PRACTICAL OPERATION Controls Machine Operation Operating Techniques General driving

Practical exercises





Machine Type: Tractor

Unit Standard Name: Operate a Tractor

Unit Standard: 262804 NQF 2 CREDITS 8 (Short course, Competency Certificate issued)


Course content:

MODULE 1: PARTS & FUNCTIONS Main Parts

Controls & Instruments Overview Corner Post Display STOP, Service Alert and Information Indicators Electronic Monitoring System (EMS) Other Gauges & Indicators on the Instrument Panel

MODULE 2: TRACTOR SAFETY

Introduction Destined Use

General Safety Information The Ten Commandments Of Tractor Safety

Transport Operations General On the Road Control Your Speed Know Your Stopping Distance Shutdown

The Tractor And Its Attachments In General Mower Safety Rotary Tiller Safety Dozer Safety Loader Safety Backhoe Safety

Machine transporting safety Loading and unloading Shipping Machine Towing Safety

Precautions For Maintenance Warning Tag Keep Work Place Clean And Tidy


Appoint Leader When Working With Others Stop Engine Before Carrying Out Maintenance Two Workers For Maintenance When Engine Is Running Personnel Attachments Work Under The Machine Noise Precautions When Using Hammer Repair Welding Removing Battery Terminal Precautions With High-Pressure Oil Handling High-Pressure Hoses Waste Materials Compressed Air Periodic Replacement Of Safety Critical Parts Precautions With Tyres Precautions When Storing Tyres

Personal Protective Equipment (PPE) Safety Rules

Road Signs MODULE 3: DAILY CHECKS

Daily checks Pre-Start Checks Start Up Checks Shutting Down The Tractor

Logbooks & Other Checklists


Centre of Gravity Precautions When Operating


Introduction Engine Transmission

Manual Transmissions Automatic Transmissions

Differential Steering system Hydraulic system

Hydraulic Reservoir Strainers And Filters Hydraulic Pumps Control Valves Hydraulic Cylinders Flexible Hoses

Fuel system Electrical system

Storage Battery Charging System Lighting System

Braking system Cooling system

Air Cooled Liquid-Cooling System Proximity of Other Machines

Attachments


Warning Devices Warning signals Troubleshooting


Operating the tractor Before Starting The Tractor Shifting the Transmission CommandARM Controls - Powershift Transmission Right-Hand CommandARM Attaching Implement and Control System Adjusting Drawbar Length Adjusting Drawbar Height Adjusting Drawbar Side-to-Side Installing and Using Clevis Assembly Attaching PTO-Driven Implement Using PTO Shield Operating Rear PTO General Ballasting Information Stopping the Engine Safe parking Engine stopping Leaving the tractor

General driving





Course Name: Basic fire fighting Unit Standard Title: Perform basic fire fighting Unit Standard: 12484 NQF 2 CREDITS 4 (LOTC is accredited on this Unit Standard)

Course duration: Maximum 8 learners 1-day.

Course content:

1. FIRE FIGHTING INTRODUCTION Activity 1 Activity 2

General Sources Of Ignition Open Flames Rubbish Bins

Dust As A Fire And Explosive Hazard Fineness Suspension In The Atmosphere Characteristics Of Dust Explosions Precautionary Measures Against Dust Explosions

Poor Housekeeping Activity 3

2. IDENTIFY THE TYPES OF FIRE

Elements Of Fire Oxygen Heat/Ignition Material/Fuel

Means Of Fire Spread Convection Radiation Conduction Direct Burning (Induction) Spontaneous Combustion

How Fires Behave Classification Of Fires And Extinguishing Methods

Class A: Class B: Class C: Class D

Activity 4


3. FIRE EXTINGUISHING MEDIUMS

Fire-Extinguishing Mediums Starvation Smothering Cooling Problems That May Cause Fires And Hamper Fire Control

Activity 5 4. EQUIPMENT CHECKS

Fire Fighting And Safety Equipment Siting Of Portable Fire-Extinguishers

Activity 6 5. PROCEDURES

Emergency Procedures Buildings Personnel Evacuation Passenger Vehicle Evacuation Training

On Discovery Of A Fire Emergency Response Procedures (Dangerous Goods)

Safety Measures At The Scene Of An Incident Activity 7

6. FIGHTING FIRE

Attacking A Fire (General) P.A.S.S.

Rules Of The Fire Fighter Activity 8

7. SYMBOLS & SIGNS

Exit Signs Fire Equipment Signs Emergency Equipment Signs

Activity 9





Course Name: First Aid Unit Standard Title: Perform basic life support & first aid procedures Unit Standard: 119567 NQF 1 CREDITS 5 (LOTC is accredited on this Unit Standard)


Course content:

1. EMERGENCY SCENE MANAGEMENTError! Bookmark not defined.

IntroductionError! Bookmark not defined. First Aid AimError! Bookmark not defined. ConsentError! Bookmark not defined.

Statutory RequirementsError! Bookmark not defined. Legal Aspects Occupational Health And Safety Act GSR Sect 3. Bandages The Basic Principles Of: Equipment

Improvised Uses The 4 Safety S’s

Emergency Rules Assessing The Emergency Scene (Stop)

Mobilise Emergency Services The Role Of The First Aider Priorities In An Emergency Examine The Nature Of The Casualties Objectives Of Resuscitation Calling An Ambulance

2. ELEMENTARY ANATOMY AND PHYSIOLOGY

The Human Body The Nervous System The Cardio-Vascular System The Respiratory System Musculo-Skeletal System Integumentary System (Skin) Digestive System Urinary (Renal)System


Reproductive System Endocrine System

3. EMERGENCY SITUATION

Universal Precautions Follow These Steps When Dealing With Injuries And Wounds Additional Precautionary Methods Protective Clothing May Include But Is Not Limited To:

Triage First Assessment Of The Scene And Prioritising Of Casualties Measuring A Person’s Level Of Consciousness Emergency Rules Sorting Of Patients On A Scene (Triage) Arrival Procedure Secondary Examination The Head-To-Toe-Survey Of The Injured Patient Injuries

Patient Recovery Monitoring The Patient The First Aid Recovery With Sound First Aid Principles

Head, Spine And Neck Injuries Head Injuries Unconsciousness

Rib Fracture Bone Injuries / Fractures

Pelvic Fracture Sprains Dislocations

Burns Degrees Of Burns 1st Degree Or Superficial Burn 2nd Degree Burn Or Intermediate Burn 3rd Degree Burn Or Full-Thickness Burn Types Of Burns

Bleeding External Bleeding (What?) Internal Bleeding

Wounds Open Wounds Closed Wound CutsError! Bookmark not defined. Choking / Blocked Airways Choking Adults Choking Children Choking Infant Rescue Breathing / Artificial Resuscitation Performing Rescue Breathing / Artificial Resuscitation (How?) Abdominal Thrusts (How?)

4. FIRST AID PROCEDURES

Treatment Of The Casualty And Aseptic Principles CPR (Cardiopulmonary Resuscitation)

CPR Procedure For Adults (How?) CPR Procedure For Children (How?) CPR Procedure For Infants (How?)

Checking For A Pulse Pulse Rate

Shock


5. TREAT COMMON INJURIES

Heart Attack Fever Nose Bleeds Bleeding From The Ear Bleeding Scalp Cold Injuries

Hypothermia Frostbite

Heat Illnesses Heat Cramps Heat Exhaustion And Heat Stroke

Insect Bites And Stings Poisoning

General Signs And Symptoms Of Poisoning (What?) Snakebite Food Poisoning (Contaminated Food)

Household Products Poisonous Plants And Mushrooms





Other Short Courses Secure the vehicle load

Course Name: Secure the vehicle load

Unit Standard Title: Secure the vehicle load

Unit Standard: 113825 (Short course, Competency Certificate issued)


Course content: Section One: Loading

Exercise 1 Exercise 2 Determine The Type And Content Of The Load Exercise 3 Identify And Establish The Total Bulk Of The Load Select The Appropriate Method Of Loading Exercise 4 Confirm Receipt Of The Full Load Exercise 5

Section Two: Securing The Load Securing The Load Before Departure Exercise 6

Section Three: Security During The Trip Driver Responsibilities And Involvement Exercise 7 Parking The Loaded Vehicle The Route Exercise 8

Section Four: Safely At The Destination Home And Dry The Full Load Is Confirmed And Received Exercise 9 Incident reporting Exercise 10




Course Name: Load General Freight Unit Standard Title: Load General Freight

Unit Standard: 123262 (Short course, Competency Certificate issued)


Course content: SECTION ONE: PREPARE FOR LOADING/OFF LOADING Error! Bookmark not defined.

IntroductionError! Bookmark not defined. Group Activity 1Error! Bookmark not defined.

Personal Protective Clothing And EquipmentError! Bookmark not defined. Documentation And InformationError! Bookmark not defined.

Group Activity 2 Error! Bookmark not defined. Delivery NoteError! Bookmark not defined.

Lifting MachinesError! Bookmark not defined. Loading Regulations Individual Activity 1 Weight Limitations Maximum Load Dimensions Marking Of Load Projections Gross Vehicle Mass And Axle Mass Gross Vehicle Mass (Semi-Trailers) Load Recognition General Loading

Characteristics Of Freight Compatibility

SECTION TWO: LOAD GENERAL FREIGHT

Prepare For Loading Group Activity 3 Example Of Loading Procedure Sequence Of Loading Load Distribution Prepare For Off Loading

SECTION THREE: SECURE GENERAL FREIGHT


Securing The Load Load Restraint Systems Vehicle Restraint Structures Applying Tie-Down Lashings Housekeeping Reporting On The Job Observation

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