Lean and Six Sigma Solutions

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Lean and Six Sigma Solutions FOCUS ON UALITY ASQ.ORG/LEANSIXSIGMA

Transcript of Lean and Six Sigma Solutions

LEAN AND SIX SIGMA SOLUTIONS

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

CLASS MODALITY KEY

Classroom TrainingAttend a scheduled class in person and learn face-to-face. Visit asq.org/leansixsigma for cities and dates.

Virtual TrainingWEB-BASED, INSTRUCTOR-LEDAttend an interactive class in real time via your internet-enabled device. Visit asq.org/leansixsigma for dates.

E-LearningWEB-BASED, SELF-PACEDLearn on your own using our web-based instruction materials. Visit asq.org/leansixsigma for details.

Blended LearningBenefit from courses that use a variety of delivery methods that could include Classroom Training, Virtual Training, and E-Learning. Visit asq.org/leansixsigma for details.

It’s time! Make your organization BETTER, SMARTER, AND FASTER. Whether starting your quality career or aiming for the pinnacle of quality management, the tools in this catalog will help you become the quality agent of change your company and industry needs. Taught by industry subject matter experts with an average of more than 25 years’ experience, these ASQ courses give you the very best and most up-to-date information available.

LEAN

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Visit ASQ.ORG/LEANSIXSIGMA to download an electronic version of this catalog.

LEAN AND SIX SIGMA SOLUTIONS4 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

LEANIntroduction to Lean Principles . . . . . . . . . . .7

5S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Kaizen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Problem Solving Using A3 . . . . . . . . . . . . . .8

Value Stream Mapping . . . . . . . . . . . . . . . . .8

Eight Wastes . . . . . . . . . . . . . . . . . . . . . . . . .9

Error Proofing . . . . . . . . . . . . . . . . . . . . . . . .9

Flow and Pull Systems. . . . . . . . . . . . . . . . .10

Changeover Reduction . . . . . . . . . . . . . . . .10

Standard Work . . . . . . . . . . . . . . . . . . . . . .10

Total Productive Maintenance . . . . . . . . . . 11

Visual Management . . . . . . . . . . . . . . . . . . 11

Workplace Design and Layout . . . . . . . . . . 11

Lean Kaizen: A Simplified Approach to Process Improvement . . . . . . . . . . . . . . .12

Lean Enterprise . . . . . . . . . . . . . . . . . . . . . .12

Lean for Service . . . . . . . . . . . . . . . . . . . . . .12

Lean for Healthcare . . . . . . . . . . . . . . . . . . .13

Lean Leadership Skills Workshop . . . . . . .13

SIX SIGMAIntroduction to Six Sigma . . . . . . . . . . . . . .14

Lean Six Sigma Yellow Belt . . . . . . . . . . . .14

Lean Six Sigma Green Belt . . . . . . . . . . . . .15

Lean Six Sigma Black Belt . . . . . . . . . . . . .16

Lean Six Sigma Black Belt Transition . . . . .16

DMAIC Review Workshop . . . . . . . . . . . . . . 17

Black Belt/Quality Engineering Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Design for Six Sigma (DFSS) . . . . . . . . . . .18

Design for Six Sigma – Product . . . . . . . . .18

Design for Six Sigma – Service . . . . . . . . . .18

Lean Six Sigma Champion . . . . . . . . . . . . .19

Lean Six Sigma Executive . . . . . . . . . . . . . .19

RELATED E-LEARNINGCorrelation and Regression . . . . . . . . . . . .20

Data Analysis . . . . . . . . . . . . . . . . . . . . . . . .20

Data Collection . . . . . . . . . . . . . . . . . . . . . . . 21

Hypothesis Testing . . . . . . . . . . . . . . . . . . . . 21

Introduction to Statistical Concepts . . . . . . 21

Measurement System Analysis (MSA) . . . .22

Variation and Control Charts . . . . . . . . . . .22

LEAN AND SIX SIGMA SOLUTIONS

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

6 | ASQ.ORG/LEANSIXSIGMA

Achieving my Six Sigma Green Belt was informative, interesting, and—most importantly—immediately applicable...

“ “

LEANShape up and ship it out. Lean is about finding what works and cutting out waste. Be at the forefront of your organization by increasing efficiency, lowering its inventory, and improving supplier relations. Are you ready for more business and satisfied customers?

The ASQ Learning Institute, in partnership with the ASQ Lean Enterprise Division, is pleased to announce the release of five new lean courses that are web-based and self-paced.

Introduction to Lean PrinciplesGain an understanding of the benefits that lean management can bring to your organization. Learn the fundamentals of lean methodology, define the core principles, and explain the concept of waste.

CEUs/RUs: 0.05

Member Price: ....................................................... $25List Price: ............................................................... $35

5SLearn the purpose and benefits of the 5S methodology and how to use it to organize your workplace to create a clean, safe, orderly, high-performance work environment that promotes efficiency.

CEUs/RUs: 0.05

Member Price ......................................................... $25List Price ................................................................. $35

6 | ASQ.ORG/LEANSIXSIGMA

DEFINESOLUTIONSQUALITY

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IDEASSIX SIGMA

YOU

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ANALYZECONTROL

LEAN is not just for manufacturing. It’s not a tactic, and you can USE IT IN ANY BUSINESS or PROCESS. The road to changing your organization’s thinking starts with ASQ.

LEAN AND SIX SIGMA SOLUTIONS8 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

KaizenExplore the fundamentals of kaizen including its purpose and relationship to lean. Understand and explain the benefits of kaizen improvements and describe the phases of a kaizen event.

CEUs/RUs: 0.05

Member Price ......................................................... $25List Price ................................................................. $35

Problem Solving Using A3Support improvement initiatives with the A3 approach to problem solving—a valuable component of an organization’s lean tool set. Explore strategies for successful use of A3 to apply to improvement initiatives within an organization.

CEUs/RUs: 0.05

Member Price ......................................................... $25List Price ................................................................. $35

Value Stream Mapping

Gain knowledge of the fundamentals of value stream mapping and walk through the basics on how to create a current state and a future state value stream map.

CEUs/RUs: 0.05

Member Price ........................................................ $25List Price ................................................................ $35

Value Stream MappingYou can drive results that reduce waste. Understand the fundamentals of value stream mapping (VSM) through lecture, discussion, and a case study. Learn how to prepare for a VSM event and walk through the steps of creating the process family, drawing a current state map, developing a future state map, and writing a plan to get there. You will also follow a case study through the steps and actually draw the maps.

CEUs/RUs: 0.8

Member Price ...................................................... $799List Price .............................................................. $899

Eight WastesIt’s time to save money and limit waste in your organization. Learn how to identify waste in manufacturing and office environments and gain a competitive advantage.

CEUs/RUs: 0.0

Member Price ......................................................... $39List Price ................................................................. $49

Error ProofingYou can prevent errors and detect mistakes when they occur. Not only will you learn how to “error proof” your operations, you will improve quality, and reduce failures and omissions.

CEUs/RUs: 0.0

Member Price ......................................................... $29List Price ................................................................. $39

Use lean to dramatically REDUCE development times for new products and services, and the CYCLE TIME to market.

LEAN AND SIX SIGMA SOLUTIONS10 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

Flow and Pull SystemsGet ready to optimize your business for your customers’ needs by utilizing a “pull system.” Learn how to create an effective flow of information and materials, and apply it in a manufacturing or office environment.

CEUs/RUs: 0.1

Member Price ......................................................... $59List Price ................................................................. $69

Changeover ReductionEssential and valuable to any company, change-over reduction is a waste reduction technique used in lean manufacturing. Learn how changeover reduction enables lean waste reduction and get a step-by-step guide to implement a successful program in your organization.

CEUs/RUs: 0.1

Member Price ......................................................... $79List Price ................................................................. $99

Standard WorkLearn how to prevent quality problems causing inspection and rework. Defining standard work from a lean perspective, you will be able to implement the concepts to improve both office and manufacturing processes.

CEUs/RUs: 0.0

Member Price ......................................................... $29List Price ................................................................. $39

Total Productive MaintenanceTotal productive maintenance helps workers efficiently care for the equipment and machines they use. Help your organization reduce costs and free up space tied to spare parts inventory.

CEUs/RUs: 0.0

Member Price ......................................................... $39List Price ................................................................. $49

Visual ManagementUnderstand how to create a visual workplace, allowing someone unfamiliar with a process to identify errors and discern if something is missing. Get examples and learn the three characteristics of visual management.

CEUs/RUs: 0.0

Member Price ......................................................... $29List Price ................................................................. $39

Workplace Design and LayoutCreate a well-designed workplace that eliminates waste and optimizes material, people, and information flow. The course describes how lean workplace design differs from traditional approaches, explains business benefits, and shows how it can be implemented in office and manufacturing environments.

CEUs/RUs: 0.0

Member Price ......................................................... $29List Price ................................................................. $39

“The most dangerous kind of waste is the WASTE we do not RECOGNIZE.” —Shigeo Shingo

LEAN AND SIX SIGMA SOLUTIONS12 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

Lean Kaizen: A Simplified Approach to Process ImprovementImplement positive change quickly with lean kaizen. Lean eliminates waste while kaizen focuses on continuous improvement, allowing you to maximize your organization’s operational efficiencies.

CEUs/RUs: 0.6

Classroom Member Price ....................................... $799Classroom List Price ............................................... $899Virtual Member Price ............................................. $599Virtual List Price ..................................................... $699

Lean EnterpriseHelp your company remain competitive, innovative, and profitable in today’s business environment. In this course, you will develop a plan to implement lean across your organization. Employees at every level of a company can apply these strategies to minimize waste and maximize value for customers.

CEUs/RUs: 1.4

Member Price .....................................................$1,299List Price .............................................................$1,399

Lean for ServiceWant to reduce waste and streamline operations? This course provides you with tools to survive the demand for higher quality, faster production time, and lower prices. Understand how to apply lean to the special challenges of the service industry.

CEUs/RUs: 1.2

Classroom Member Price ....................................... $999Classroom List Price .............................................$1,099Virtual Member Price ............................................. $899Virtual List Price ..................................................... $999

Lean for HealthcareDiscover the key distinction between lean and other performance improvement techniques—how it views waste and the value stream that delivers products and services. By utilizing lean principles, you can work toward creating effective and efficient environments throughout your company, which in turn can lead to making significant advances in the quality of healthcare and medical services.

CEUs/RUs: 2.0

Member Price .................................................... $1,299List Price ............................................................ $1,399

Lean Leadership Skills WorkshopBuild skills in eight competencies of outstanding leaders in lean organizations. This practical training program provides tools and skills for team leaders, supervisors, value stream managers, and facilitators to implement and sustain a lean culture.

CEUs/RUs: 1.6

Member Price .................................................... $1,099List Price ............................................................ $1,299

LEAN AND SIX SIGMA SOLUTIONS14 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

SIX SIGMAHelp your organization get the most from its resources. By increasing performance and decreasing process variation, Six Sigma provides the tools to improve the capability of your organization’s business processes. That means an improvement in profits, and better goods and services.

Introduction to Six SigmaMake your way into the world of Six Sigma at your own pace. Interactive and convenient, this self-paced course is designed to provide a broad understanding of the Six Sigma improvement methodology, concepts, and language. Through case studies and real-world examples, you will be presented with the define, measure, analyze, improve, control (DMAIC) methodology. You will also understand the organizational factors that are necessary for a successful Six Sigma program.

CEUs/RUs: 0.4

Member Price ....................................................... $180 List Price ............................................................... $200

Lean Six Sigma Yellow BeltLearn how you can contribute to Lean Six Sigma projects and deliver meaningful results. Get essential tools for process improvement and gain a broad understanding of Six Sigma and lean methodologies.

CEUs/RUs: 1.4

Classroom Member Price ....................................... $899Classroom List Price ............................................... $999

CEUs/RUs: 2.7

E-Learning Member Price ........................................ $595E-Learning List Price ............................................... $695

Lean Six Sigma Green BeltIncrease value within the organization’s Lean Six Sigma framework in a variety of ways. You can serve on Black Belt project teams to help collect and analyze data, develop process maps, and develop experimental designs for projects.

CEUs/RUs: 6.4

Classroom Member Price .................................... $4,499Classroom List Price ............................................ $4,999

CEUs/RUs: 11.5

Blended Member Price ........................................ $3,499Blended List Price................................................ $3,899

CEUs/RUs: 8.5

E-Learning Member Price ......................................$1,895E-Learning List Price ............................................ $2,095

You can become a SIX SIGMA professional at every level playing different roles. At the project level, there are MASTER BLACK BELTS, BLACK BELTS, GREEN BELTS, and YELLOW BELTS.

LEAN AND SIX SIGMA SOLUTIONS16 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

Lean Six Sigma Black BeltSave your company money and lead times; analyze business and operation processes; and implement efficiencies into performing functions. Bring undeniable value to any company seeking to improve its bottom line. In the classroom course, Black Belts spend the first two weeks covering the DMAIC methodology followed by a deeper dive into lean and Six Sigma methodologies that will bring you to Black Belt level.

CEUs/RUs: 13.4

Classroom Member Price .....................................$9,999Classroom List Price ...........................................$10,999

CEUs/RUs: 17.0

Blended Member Price ........................................ $5,999Blended List Price................................................ $6,799

CEUs/RUs: 14.0

E-Learning Member Price ..................................... $2,790E-Learning List Price .............................................$3,100

Lean Six Sigma Black Belt TransitionHave you attended our Green Belt training or been certified as an ASQ Green Belt? This course is for you. Integrate lean principles into instructed Six Sigma DMAIC methodology within a hands-on, classroom environment. Make an organizational impact with an applied project that you work on throughout the course.

CEUs/RUs: 6.4

Member Price .................................................... $5,595List Price ............................................................ $5,995

DMAIC Review WorkshopBoost your DMAIC tool set skills. Set in a dynamic environment, you will work in teams through each of the DMAIC phases—first as a refresher, then again in team competition at the end of the workshop.

CEUs/RUs: 1.5

Member Price ...................................................... $999List Price .............................................................. $899

Black Belt/Quality Engineering StatisticsGet a solid foundation in the statistical tools required for success as a Six Sigma Black Belt or Quality Engineer. Ideal if you’re planning to sit for the Six Sigma Black Belt or Quality Engineer exams, this refresher course is designed to give you a better understanding of statistics requirements.

CEUs/RUs: 3.2

Member Price .....................................................$1,799List Price .............................................................$1,999

“My experience with ASQ TRAINING HAS BEEN OUTSTANDING. These courses have taken the ‘fear factor’ out of complex concepts. They’ve functioned as a STEPPING STONE FOR MY CAREER, and allowed me to become a more significant contributor at my company.”

LEAN AND SIX SIGMA SOLUTIONS18 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

Design for Six Sigma (DFSS) Lead or participate in a Design for Six Sigma (DFSS) team driving breakthrough objectives and executing on projects aligned to your corporation strategies. Utilize the define-measure-analyze-design-verify (DMADV) phases to produce tollgate deliverables.

CEUs/RUs: 3.2

Member Price ................................................... $2,899List Price ............................................................ $3,199

Design for Six Sigma – ProductExperience online Six Sigma DFSS training using the D-C-D-O-V roadmap. This course is integrated with an innovative simulation-based practice project using the Roller Coaster Tycoon video game. This instructor-supported course covers the complete DFSS Body of Knowledge, including both product and process design.

CEUs/RUs: 4.9

Member Price .................................................. $2,205List Price ........................................................... $2,450

Design for Six Sigma – ServiceExperience online Six Sigma DFSS training using the D-C-D-O-V roadmap. This course is integrated with an innovative simulation-based practice project using the Roller Coaster Tycoon video game. The body of knowledge covered by this course is focused on DFSS for process design rather than product design.

CEUs/RUs: 3.5

Member Price .................................................... $1,665List Price ............................................................ $1,850

Lean Six Sigma ChampionGet the managerial and technical knowledge you need to facilitate the leadership and deployment of the Six Sigma strategy. Champions are upper-level managers who lead the execution of the Lean Six Sigma deployment plans for the company. That makes it one of the most critical roles in any successful Lean Six Sigma improvement initiative. Along with the executive team, you will be able to select the projects, determine who has trained as Black Belts/Green Belts, review progress, and mentor Black Belts/Green Belts for effective deployment.

CEUs/RUs: 0.6

Member Price ....................................................... $999 List Price ............................................................. $1,199

Lean Six Sigma ExecutiveYou can learn the strategies for a successful implementation of business process improvement in your organization in one day. With this course, you will understand the synergy between the latest developments in lean and Six Sigma, and the importance of resources and capability dedicated to process improvement. You will also develop an appreciation for the methodological rigor on which lean and Six Sigma improvements are based.

CEUs/RUs: 0.4

Member Price ....................................................... $899 List Price ............................................................... $999

Get ready for your NEXT PROMOTION! Whether you want to increase your salary potential or expand your professional network, membership in ASQ connects you to the necessary resources, training, and people to achieve your career goals. JOIN ASQ or renew your membership TODAY at ASQ.ORG/MEMBERSHIP.

LEAN AND SIX SIGMA SOLUTIONS20 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

RELATED E-LEARNING COURSESStill wonder if you have the full picture? These seven web-based training courses are specifically designed to round out your knowledge. Whether helping teams and individuals get up to speed, preparing for future training courses, or simply filling in knowledge gaps, these specially selected courses will strengthen the confidence you need to manage and implement quality improvement throughout your organization.

Correlation and Regression Learn how to use correlation—an indication of the strength and direction of a linear relationship between two variables—to identify relationships between variables. Also, use regression—a statistical measure that shows how much a dependent variable varies based on changes to an independent variable—to predict outcomes.

CEUs/RUs: 0.025

Member Price ......................................................... $19List Price ................................................................. $29

Data Analysis Learn the fundamentals of data analysis, including the concept of probability, normal and binomial probability distribution types, and common and special cause variation.

CEUs/RUs: 0.05

Member Price ......................................................... $19List Price ................................................................. $29

Data Collection Gain an understanding of the critical elements that are part of an accurate and complete data collection plan. Interactive activities and knowledge checks in this course enable you to apply what you’ve learned.

CEUs/RUs: 0.05

Member Price ......................................................... $19List Price ................................................................. $29

Hypothesis Testing Learn about common hypothesis testing concepts and terms like null hypothesis, alternative hypothesis, Type I error, Type II error, p-value, and power.

CEUs/RUs: 0.025

Member Price ......................................................... $19List Price ................................................................. $29

Introduction to Statistical Concepts Learn the fundamental concepts needed to get started with statistics. You’ll also learn why organizations frequently use statistical process control (SPC) to ensure the quality of their products and services.

CEUs/RUs: 0.1

Member Price ......................................................... $39List Price ................................................................. $49

22 | ASQ.ORG/LEANSIXSIGMA

Classroom Training

Virtual Training

E-Learning Blended Learning

TO REGISTER, VISIT ASQ.ORG/LEANSIXSIGMA.

DEFINESOLUTIONSQUALITY

CHANGE

LEAN

DEFINEIMPROVEINNOVATION

CHANGESOLUTIONS

IDEASSIX SIGMAYOUANALYZE

QUALITYCONTROL MEASURE

LEANIMPROVE INNOVATION

IDEASSIX SIGMA

YOU

MEASURE

ANALYZECONTROL

Measurement System Analysis (MSA) Gain an understanding of common MSA terms like precision, accuracy, bias, linearity, and stability and the specific steps to take to complete a GR&R study. Review practical, real-life scenarios to see how project teams use MSA and GR&R to support process improvement initiatives.

CEUs/RUs: 0.05

Member Price ......................................................... $19List Price ................................................................. $29

Variation and Control Charts Gain the abilities to analyze process variation, identify trends, shifts, and patterns, as well as key methods for interpreting control charts. Leave this course with the knowledge and ability to create and interpret control charts to use in your organization.

CEUs/RUs: 0.15

Member Price ......................................................... $39List Price ................................................................. $49

Visit ASQ.ORG/LEANSIXSIGMA to download an electronic version of this catalog.

To register, visit ASQ.ORG/LEANSIXSIGMA.

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BETTER, SMARTER, AND FASTER.Look inside for the tools you need to bridge the gap.

ASQ.ORG/LEANSIXSIGMA