LEAK DETECTION - FT SYSTEM · TB5000. BLOW MOLDER LABELLER Shrinkwrapper Bundel Boxing FILLER...

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ftsystem.com LEAK DETECTION

Transcript of LEAK DETECTION - FT SYSTEM · TB5000. BLOW MOLDER LABELLER Shrinkwrapper Bundel Boxing FILLER...

Page 1: LEAK DETECTION - FT SYSTEM · TB5000. BLOW MOLDER LABELLER Shrinkwrapper Bundel Boxing FILLER CAPPER Preform Monitoring Cap Quality (QT) Fill level Capping Leak Ctrl. [Squeezer] Ejector

ftsystem.com

LEAK DETECTION

Page 2: LEAK DETECTION - FT SYSTEM · TB5000. BLOW MOLDER LABELLER Shrinkwrapper Bundel Boxing FILLER CAPPER Preform Monitoring Cap Quality (QT) Fill level Capping Leak Ctrl. [Squeezer] Ejector

MAIN FUNCTIONS

Vacuum/PressureControl

Ideal to ensure product compliance with the quality standards checking vacuum presence or correct internal pressure in closed containers.

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

The technology, the structure and type of control used will vary according to the type of container and closure

FEATURESAcoustic or inductive technologyNo change to the existing line for installationIndependent structure for eliminating noise and vibration and ensuringmaximum accuracy and minimum maintenanceDesigned to be integrated with additional inspections Minimum/maximum level control Label presence Monitoring

STANDARD INSPECTION[depending to the configurations]

ADVANTAGESIMPROVE PRODUCTIVITY Reduction of the number of rejects in case of malfunctioning of the capper through the control on consecutive rejectsIMPROVE QUALITY Eliminate customer complaints related to pressure leak Eliminate customer complaints related to product deterioration for vacuum leak Ensureproduct quality

TYPE OF CONTAINERCrown cap, twist-off cap, cans(In association with the correct sensors configuration)

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VACUUM PRESENCE CHECKPRESSURE PRESENCE CHECKCONTROL OF CORRECT PRESSURE

Signal of the AS system (600 series interface)

AS control head – Sonar system

PX sensor - Proximity

PX sensor - Proximity

Signal of the PX system (700 series interface)

Principle – Sonar system

Principle PX – Vacuum control on Twist-off cap

Principle PX – On Cans

VP600-AS / VP600-PX

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LeakControl

Ideal to ensure the compliance with the quality standards by checking the tightness of the containers filled and closed through the correlation between a non-destructive compression module and pressure measure, combined with the level control. This patented system allows to ensure the the elimination of false rejects and the maximum control precision.

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

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MAIN FUNCTIONSThe configuration of the leak detection system varies according to the material and the shape of the container and the type of the product contained inside

ADVANTAGESIMPROVE PRODUCTIVITY Reduction of the number of rejects in case of leak through the control on consecutive rejectsIMPROVE QUALITY Eliminate customer complaints related to product leak Eliminate customer complaints related to product deterioration for incorrect tightness Ensureproduct quality

TYPE OF CONTAINERAll types of flexible containers(In association with the correct sensors configuration)

FEATURESAnalog inductive sensor technology for measuring the pressureHigh frequency or X-ray technology for measuring the fill levelMechanical equipment located in a separate upper area of the machine to permit system to be washed down and allow easier access to partsDesigned to be integrated with additional inspections Label presence Monitoring

STANDARD INSPECTION[depending to the configurations]

CLOSURE TIGHTNESSMICROHOLES ON BOTTLE NECK AREAUNDER/OVER PRESSURE

Acquired signal (600 series)

Fill level inspection at machine infeed

Belts for compression

Pressure measure

Acquired signal (700 series)

Phase 1

Phase 2

Phase 3

TB1000

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MAIN FUNCTIONS

Pressure controlon opaque containers

Ideal to ensure the compliance with the quality stan-dards by checking the tightness of the containers filled and closed through the correlation between a non-de-structive pressure measure module, combined with the level control. This patented system allows to ensure the elimination of false rejects and the maximum precision in pressure control inside compressible containers.

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

The configuration of the leak detection system varies according to the material and the shape of the contai-ner and the type of the product contained inside

FEATURESAnalog inductive sensor technology for measuring the pressureHigh frequency or X-ray technology for measuring the fill levelDesigned to be integrated with additional inspections Label presence Monitoring

STANDARD INSPECTION[depending to the configurations]

ADVANTAGESIMPROVE PRODUCTIVITY Reduction of the number of rejects in case of leak through the control on consecutive rejectsIMPROVE QUALITY Eliminate customer complaints related to product leak No change to the existing line for installation Eliminate customer complaints related to absence of internal pressure Eliminate customer complaints related to excessive internal pressure Ensureproduct quality

TYPE OF CONTAINERAll types of containers at least slightly flexible(In association with the correct sensors configuration)

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CORRECT INTERNAL PRESSURECLOSURE TIGHTNESSABSENCE OF LEAK

Acquired signal (600 series)

Fill level inspection (X-ray or HF technology)

Dynamic guides for products positioning

Preassure measurement

Acquired signal (700 series)

Phase 1

Phase 2

Phase 3

TB5000

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BLOWMOLDER LABELLER

ShrinkwrapperBundel Boxing

FILLER CAPPER

Preform

Monitoring

Cap Quality (QT)

Fill level

Capping

Leak Ctrl.[Squeezer]

Ejector

Diverter

QCS

LabellingCodingCheckweigher

Shape

OrganicResidure

PCS700Leak DetectionPressure/Vacuum[Laser spectroscopy forpressure measurement in line]

Blown bottle

FILLER CAPPER

Monitoring Fill level

Capping

Leak/Pressure[Acoustic/Sound]

LabellingCodingCheckweigher

Shape

Cap Quality (QT)

DiverterEmpty bottle

PASTEURIZER

LABELLERShrinkwrapperBundel, Boxing

WASHER

Ejector

PCS700Leak Detection

Pressure/Vacuum[Laser spectroscopy for

pressure measurement in line]

Ejector

Coding

Fill level Pressure Ctrl.

FILLER SEAMER PASTEURIZER

Checkweigher

ShrinkwrapperBundel Boxing

Monitoring

Empty Cans

Diverter

Ceckweigherfor single product

FOR YOUR... PLASTIC LINE

FOR YOUR... GLASS LINE

FOR YOUR... CANS LINE

FOR YOUR... LABORATORYCO2Content analysis

O2Content analysis

CO2 + O2 Content analysis

FT SYSTEM HAS A COMPLETE RANGE OF CONTROL AND INSPECTION SYSTEMSin order to ensure the high quality of your product allowing the optimization of your production reducing costs

WE HAVEYOUR SOLUTION

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CONTROL & INSPECTION FOR YOUR BOTTLING AND PACKAGING LINE

Via Leonardo Da Vinvi 11729010 - Alseno (PC) - ITALYwww.ftsystem.com

Ph +39 0523 94 57 45Fax +39 0523 94 97 77Email [email protected]

FT SYSTEMFounded in 1998, FT SYSTEM has specialised in the design and production of quality control monito-ring systems along the entire bottling and packa-ging line.From the inspection of empty containers and caps to the fill levels, from the accurate capping to the leakage detection, from measuring the internal pressure of the container to the weight control, the label checking to laboratory analy-sis, FT SYSTEM guarantees the quality of your packaging products by optimising production and cost reduction.

INTEGRATED AND TOTALQUALITY SOLUTIONSThe simple and intuitive multiple inspection stations along the entire packaging process can also be integrated into a single control panel for a total overview of the quality and production performance.

CONSTANT RESEARCHThe heart of FT SYSTEM is its R & D team, assisted by a developed network of partnerships with universities and international research centers, dedicated to the most innovative and non-destructive inspection technologies: high frequency, X-ray, infrared, optical, laser, artificial acoustic and visual analysis.

GAS SENSINGL PRO-GAS SENSING is a FT SYSTEM patented technology dedicated to laser spectroscopy.A revolutionary and innovative method, which has enabled the design and the realization of nondestructive instruments of analysis and measurement of gas inside closed containers. The main fields of application of L PRO technology are the bottling of wine, beer, water and soft drinks and even the wider industry and pharmaceutical industry.

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ftsystem.com

ESPAÑA

USACANADA

EUROPE

MEXICOCENTRAL AMERICA

BRAZILSOUTH AMERICA

AFRICAINDIA

CHINA

ITALYFRANCE

DEUTSCHLAND

AROL GROUP WORLD WIDE

UniMac GHERRI HEADQUARTERStr. per Barco, 4/G42027 MONTECCHIO EMILIA - ITALY

FT SYSTEM HEADQUARTERVia L. Da Vinci, 11729010 ALSENO - ITALY

USA, CANADAAROLBUFORD [GEORGIA U.S.A.]

FT SYSTEMPEMBROKE [MASSACHUSETTS - U.S.A.]

MEXICO,CENTRAL AMERICAAROL GROUPCUAJIMALPA

DEUTSCHLANDAROL GROUPVIERNHEIM

CHINAAROL GROUP SHANGHAI

FRANCEAROLBÉZIERSFT SYSTEMCHALLES LES EAUX

INDIAAROL GROUP PUNE, MAHARASHTRA

ESPAÑAAROLBARCELONAFT SYSTEMBARCELONA

UK, IRELANDAROL GROUPHALSTEAD [U.K.]

AFRICAAROL GROUPBÉZIERS [FR]

BRAZIL,SOUTH AMERICAAROL GROUPLAPA, SAN PAOLO

UK, IRELAND

L-PRO HEADQUARTERVia del lavoro, 1/336043 CAMISANO VICENTINO - ITALY

arol.comlpro.it

unimac-gherri.com

AROL HEADQUARTERViale Italia, 19314053 CANELLI - ITALY