Lead Free Guide
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Transcript of Lead Free Guide
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7/30/2019 Lead Free Guide
1/2
Corporate Commitment to Environmental Responsibility
PD Circuits is a leader in Printed Circuit Board solutions and iscommitted to taking an active role in protecting the environment.
As an ISO 9001:2000 registered company, PD Circuits is fully
supportive of electronics industry efforts throughout the world to
phase out the use of lead and other undesirable
elements. PD works closely with our
customers and suppliers to identify and
rapidly eliminate hazardous substances
from its products.
ISO14001 is an international
standard for environmental
management systems. Companies
that are ISO14001 registered have
demonstrated an internal program forthe management of hazardous waste and
implementation of recycling programs. This
international recognition certifies a companys
commitment to preserving the natural environment. A majority of
PDs manufacturing partners are ISO14001 registered, and are
routinely reviewed to ensure continued compliance.
PD Circuits RoHS Compliant Surface Finish Options
PD Circuits has qualified a wide variety of RoHS compliant surface
finish alternatives.
These qualified finishes include:
Surface Finishes Shelf Life Coplanarity Multiple Rework
ENIG 12+ Months Yes Yes
Immersion Silver *6-9 Months Yes Limited
Lead Free HASL 12 Months Moderate Yes
OSP 6-12 Months Yes No
Immersion Tin 3 Months Yes Limited
*With proper packaging and storage conditions
Lead Free and RoHS Compliant Initiative
PD Circuits is a leader in providing an extensive array of leadfree printed circuit board solutions. PDs lead free products are
fully RoHS compliant, meeting the European Parliament Directive
2002/95/EC Restrictions on the use of Hazardous Substances
(RoHS). This directive prohibits the use of the following elements
in electrical/electronic equipment sold after 7/1/2006:
RoHS Restricted Materials
Banned Substance RoHS LIMIT: MCV* PPM
Lead (Pb) 1000
Mercury (Hg) 1000
Cadmium (Cd) 100
Hexavalent Chromium (Cr+6) 1000
Polybrominated Biphenyl (PBB) 1000
Polybrominated Diphenyl Ether (PBDE) 1000
*MCV - Maximum concentration values allowed in homogeneous materials
PDs lead free products are compliant with this directive today,
well ahead of the July, 2006 deadline.
Lead-free(Sn-3.0 Ag-0.5Cu)
Eutectic(Sn-36Pb)
30 90 150
Time (sec)
Temperature(C)
210 2700
50
100
150
200
250
300
Impact of 260C Peak Reflow
Hotter and Longer Dwell Time
Comparison of typical reflow profiles
RoHS ComplianceMake RoHS compliance an inherent part of your design process
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7/30/2019 Lead Free Guide
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Solder Mask and Silkscreen/Nomenclature Considerations
All PD solder masks are RoHS compliant. Solder mask data
sheets are available upon request. Currently, white and black
silkscreen are documented as RoHS compliant. Other colors,
such as yellow, should be avoided as they may contain cadmium
or other banned substances.
PD Circuits Lead Free Process Compatible Material Solutions
The assembly of lead free products requires the use of material that will not break down at higher processing temperatures. To
better facilitate the industry transition to lead free PCBs, PD Circuits offers the following broad assortment of standard, off-the-shelf,
lead free FR4 substrates:
RoHS Capable Substrate Materials
Product Resin Matrix Td, C Tg, C T-288 Minutes CTE Z-Axis Dk @ 2GHz Df @ 2GHz
Standard Electrical PerformanceIsola IS410 Phenolic epoxy 350 180 >15 3.50% 4.2-4.7 .018-.021
Iteq IT-180TC Phenolic epoxy 385 180 >10 3.00% 4.2-4.7 .018-.021
Polyclad 370HR Phenolic epoxy 350 180 pass 2.70% 4.4-4.7 .018-.021
High Electrical Performance (Low Loss)
Isola FR415 Non-phenolic/non-dicey 370 190 > 20 2.90% 3.80-3.90 .016-.017
Isola FR408 Modified epoxy 360 180 >15 3.50% 3.55-3.6 .011-.0125
Polyclad Getek Polyphenylene oxide 345 175 pass 3.80% 3.5-3.7 .009-.011
High Electrical Performance (Ultra Low Loss)
Rogers RO4350 Hydrocarbon ceramic 395 300 >180 15 2.80% 3.55-3.6 0.008
Polyclad 621 Polyphenylene ether 400 210 pass 3.00% 3.3-3.55 .0045-.007Nelco-13SI Enhanced epoxy 365 210 pass 3.50% 3.3-3.4 .007-.008
*Many other options are available
Please refer to datasheet for specific support. The principle performance criteria for lead free processing capability is Td (decomposition temperature) >340C.
Green Halogen Free PCBs
PD offers halogen free PCBs including halogen free
laminate and solder mask. Halogen, a flame retardant, is
included in many electronic products, but is not one of the
RoHS substances.
RoHS Compliant Material Identification and Packaging
PD provides a RoHS Certification of
Conformance (C of C) with all shipments. To
allow easy identification of all RoHS compliant
products and materials, all PD Circuits
packaging has a RoHS/Pb-Free label.
IPC-1752 RoHS Materials Declaration Standard
Compliance requires that PD and our suppliers understand
the material composition of our productsfrom FR4
laminate, solder mask, silkscreen, and plating, to surface
finish and finished boards. PD will provide you with
technical documentation and supplier declarations to
support your due diligence. You are expected to provide
this documentation upon request of EU regulators.
Suggested Print Notes
Material must be RoHS compliant and lead free process
compatible with Td > 340C.
Copyright 2005, P. D. Circuits, Inc. All Rights Reserved. Reproduction in whole, or in part, without the writ ten permission of the copyright holder is prohibited.
Consistent Superior Performancwww.pdcircuits.com
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DecompositionTemperatureTdC
Glass Transition Temperature TgC
140 150 160 170 180
310
320
330
340
350Pb
FreePb
Free
Hi TgFR4
StndFR4
Pb-FreeIndex
Cost
Lower
Tg=180C
Td=350C
CTE=Very Low 3.0
Tg=150C
Td=>340C
CTE=Low 3.3
Tg=140C
Td=320C
CTE=High 3.3
Higher
MoreSevere
LessSevere
PbFree
MidTg
StndFR4
Pb-Free Compatible FR4s
Index Includes:
PCB thickness/layers
Assembly temps. # of thermal cycles
Via hole size/aspect ratio
External planes
RoHS Support
RoHS compliance requests completed
MDS - Material declaration statements
CofC - Certification of Conformance
Contact Us
Email: [email protected]
North America Support:
Tel: 603-329-4551 x129
800-370-2737
P. D. Circuits, Inc.
10 Starwood Drive
Hampstead, NH 03841