LCS Controls Pvt. Ltd.

www.lcscontrols.in

Company Profile

ISO 9001:2008 company

Established in year 1995

Head office and factory in Chennai, India

Certified R&D centre by Department of Science

& Technology, Government of India

www.lcscontrols.in

Welcome

• Designers, manufacturers and total solution providers in industrial

weighing, packing and allied automation.

• All in one roof “mechatronics” expertise: electronics,

instrumentation, sensors, embedded controller, electrical,

mechanical, pneumatics, real-time software.

• In our ~20 years of service, we are proud of our business association with several reputed customers in the industry.

ISO 9001:2008 certified

Founded in year 1995

Welcome to LCS company profile presentation.

In summary, we are :

Certified R&D centre by Department of Science

& Technology, Government of India

www.lcscontrols.in

Electronics

Mechatronics

Instrumentation

SensorsEmbedded Controller

Electrical

Domain &

Industry

Expertise

Robotics

Mechanical Weighing & Automation

Real-time software

CAD Design

Pneumatics

Network & Communication

Research &

Development

All in one roof expertise!

www.lcscontrols.in

Our key business divisions

Weighing,

Batching &

Packing

Automation

OEMs

new product

Design &

Development

Infotainment

Special

automation

projects

Sir Isaac Newton

• Multi-component batching

• In-situ batching

• Tank / furnace weighing

• Tower testing

• Case Packers

• Batch Weighing with feeders

• Bagging Machines

• Drum filling machines

• Smart Counting systems

• Online Check Weighers

• Carton Inspection (OCR / barcode)

• Form Fill Seal Machines

• Earth Movers for mining, construction

• Universal Testing (UTM) controllers

• LPG cylinder weigh scales

• Bluetooth Hanging Scales

• Spring testing (lab) machines

• BMI (Height, Weight) machines

• Chest Measurement

• SketchMe Suite & Nano

• 3D Galaxy

Weighing

is core

Industries served:

• Food & Beverages

• FMCG

• Automotives for mining

• Plastics

• Oil & Gas

• Chemicals

www.lcscontrols.in

Solutions for all areas in manufacturing

From receiving raw materials to dispatching finished products

In process /

production

• Multi-component

batching

• In-situ weigher

• Online weigher

• Tank Weighing

Finished Products

• Batch Weighing

• Bagging Machines

• Jumbo bagging

• Drum, barrel filling

Packaging lines

• Check Weighers

• Smart Counting

System

• Carton Inspection

(OCR / barcode)

• Case Packers

www.lcscontrols.in

Batching of semi and finished products 1/2

Right feeders for right fit

• Proven & ready product with custom options

• Good cutover plan for retrofit: nil or min

disruption

• Production data link to host ERP/MIS system

• Integrates well with FFS

• Any container: Pouch, sachet, bottle, paper

bag/ box

• Wide range: 100 gm to 3 Kg

• Flexible speed: max 40 batches / min

Gravimetric - Upto 1kg

(Rice, Wheat, Grains, Tea)

Batch Weigher Vibro Feeder - 1 to 10Kg

(Detergent, Chemicals)

Screw Feeder - Powder

(Atta, Maidha)

Turnkey responsibility: Design to installation

• Hoppers and feeders

• Load cells and other sensors

• Mechanical: Gates, control valves,

pneumatics, solenoid valves, bagging

clamps

• Electrical & Electronics: VFD, motors,

micro-controllers

• Host Software: real-time SCADA

www.lcscontrols.in

Batching of semi and finished products 2/2

More

than just

ROI

Key Customers

• Hindustan Unilever

• Tata Coffee

• AVThomas Tea

• Havukal Tea

• Sundaram Industries

• BLS Polymers

• Harrisons Malayalam

• Henkel India

• Gadre Marine

• Banacombai TeaKey problems solved

• Excess give-away in vol cup filler method

• Unreliable labor for monotone but key jobs

• Inaccuracy in manual weighing

• Customer complaints, hygiene issues,

human errors / limitations

• Low productivity, commercial losses

Drier Output

for TEA

Online Weigher - 50KgFFS Retrofit

Multi component batching

www.lcscontrols.in

Bagging, drum filling of finished products

• Very similar to batch weighing

• Total turnkey responsibility –

mechatronics, software, sensors etc.

• Vibro, Screw feeder to suit product

type - surge hopper to regulate flow

• Small, medium, jumbo bags (1 kg to 1

ton), Speed: 40 to 240 bags / hr

• Cloth / Jute / LDPE bags / drum filling

• Production data link to host ERP/MIS

One stop solution for any product: Free flow, powder, hygroscopic etc

Key customers

• Modern Rice Mills

• Kaleesuwari Refinery

• Karnataka Iron Works

• Manali Petrochemicals Ltd

• Cadburys

Rice BaggingSystem 1 Ton Bulk Bagging

Drum Filling Bagging System

www.lcscontrols.in

Packing line automation solutions 1/3

Smart Counting System

• Intelligent, Accurate

• Counts during packing

• Prevention instead of cure

• Nullifies carton tare and packet

weight variations

• Push out only when target reached

• Excess giveaway feedback to MIS

• Operator friendly

Key Customers:

• Oriclean Pvt Ltd

• Hindustan Unilever Ltd.

Online Check Weigher

• Detects, rejects over/ underweight box

• Variable speed control

• Configurable product types

• Alarm lamps: Reject, Low air pressure

• Production data to host ERP/MIS

• Export to Excel

• Push or air-blow rejection types

Optional:

• Feed and Rejection conveyor

• Touch-screen, printer

• Metal Detection

Key Customers:

• Hindustan Unilever Ltd

• Oman Foods

• United Breweries Ltd.

www.lcscontrols.in

Packing line automation solutions 2/3

Visual Counting System

• Counts from camera images

• Shortage detect, reject

• Installation in existing conveyor

• Configurable product types

• Alarm lamps: Reject

• Production data to host ERP/MIS

Key Customers:

Carton Inspection [Barcode / OCR]

• Inspects box label from camera images

• Supports all barcode standards

• Detect, reject wrong carton

• Installation in existing conveyor

• Configurable product types

• Alarm lamps: Reject

• Production data to host

Key Customers:

• Johnson and Johnson

www.lcscontrols.in

Packing line automation solutions 1/3

Case packers

• Automated pick and pack

• Tailor-made custom design to fit

application

• Turnkey project responsibility :

mechatronics, robotics etc

• Better productivity, hygiene, safety

Customers:

• Hindustan Unilever (Soap)

• Gadre Marine (Surumi Fish Meat)

www.lcscontrols.in

OEM division

1. OEM business mainly for selected strategic customers / applications

2. Trusted automation technology R&D partner to OEM buyers (outsourcing)

3. All in one roof “mechatronics” solution: electronics, instrumentation, sensors,

embedded controller, electrical, mechanical, pneumatics, real time software.

4. True “partner” in full cycle of new product development conceiving “baby” till

delivery and after-sales service.

Requirements collection and

analysis

•Collect functional and non-functional requirements

•Collect VOCs, CTQs,, needs

High level conceptual

design

• Choosing right technologies

• Study on cost, maintenance aspect

• FMEA analysis

Design & prototype

development

•Mechanical –actuators, drives, gate, conveyor

•Sensors, controller, PCB, software

Integrated testing, lab &

field trials

• Lab & field trials with prototype samples

Mass production, Deployment

•Quality assurance

•Schedule commitments

Service, obsolescence

handling, spare parts

Robust process for OEM customers

Right

people on

right job

Iteration Design frozen

New product development for OEM customers

Customer &

end-user approvals

in key stages, as

applicable

www.lcscontrols.in

Key OEM business references

• Reports trip-wise payload, overload trip details

• Logs operator on duty, archives data

• Interfaces with dashboard

Customers: Leading manufacturers of dumpers

and tippers in India.

Payload Monitor Bluetooth Hanging scale

CLH / Universal Controller

•Testing of tensile, compression, bond, peel load

vs displacement for any solid material.

• Automatic start/stop of motors

• Calculates peak load etc

• Prints reports & graphs

Customers: Leading eqpmt manufacturers in

India. Delivered 1000+ units

•Hanging scale with

rugged hooks.

•Battery operated,

•Sends data wireless

•Customers: Tea

plantation in Kenya.

Delivered 400+ units

www.lcscontrols.in

Special projects division

Tower Testing System

Tank weighing System

Multi Component Batching

Insitu Auto Weighing

1. Turnkey project execution – basic and detailed design, engineering, procurement,

manufacturing, lab and field testing, erection, & commissioning

2. Scope : electronics, instrumentation, sensors, embedded controller, electrical,

mechanical, pneumatics, real-time software, panelling, PLCs, SCADA, field cabling and

wiring

Customer : L& T, KEC,

Kalpaturu, Gammon,

SERC

Application: Load

testing for electrical

transmission towers

Customer : Saint

Gobain

Application:

4 ton multi-component

batching of abrasives

Customer :

Application:

Year:

Customer : Grindwell

Norton Ltd

Application: Insitu auto

weighing of abrasives

for 50+ recipes with ERP

interface

www.lcscontrols.in

1. Safety hazards in manual labour

2. Shortage of reliable, motivated labour – (low wages, monotonous with

rising cost of living)

3. Inaccuracy in manual weighing, hygiene issues, human errors

4. Obsolescence of old equipment, retrofit with new automation.

5. Low production due to manual work

6. Customer complaints e.g. short supply (under weight or missing count or

wrong product / carton)

7. Limitations of volume cup filler, product loss due to excess giveaway

8. Limitations of manual method ; automation is the only way out

9. No integration with ERP / MIS / MS-Excel for actual production data

Typical problems we solved for our customers

Key drivers for automation in today’s fast changing life-style

www.lcscontrols.in

Why our customers preferred us?

1. Our strong technical and domain application expertise in automation – weighing,

batching, electronics, mechanical, domain, application, real-time software.

2. Trusted partners – not just capable but reliable – proven, word of mouth reference

3. Not typical vendor / buyer but technology “partner” relation

– akin to in-house R&D dept – pilot project, prototype, proof of concept trials

4. Readiness to tailor fit a custom special solution, think out of box

5. Cost effective, indigenous solutions

6. All in one roof “mechatronics” expertise: electronics, instrumentation, sensors,

embedded controller, electrical, mechanical, pneumatics, real-time software – turnkey

responsibility for peace of mind of the buyer

7. Wide portfolio of products - our very own

8. Quality products, good after-sales service / customer care

9. Innovative and enterprising, keeping pace with new trends

When there

are many

others for

automation,

why LCS?

www.lcscontrols.in

Infotainment division

More than 1000 satisfied customers

SketchMe - Ideal Locations

• Multiplex

• Resorts

• Shopping Malls

• Amusement Parks

• Picnic Spot

• Sales Promotions

• Hotels & Restaurants

• Airport Terminals

• Marriage / Reception

• Corporate Events

• Product Launch

• Exhibitions

Keepfit BMI - Ideal Locations

• 24 x 7 Chemist & Druggist / Hospitals

• Malls / Shopping Complex

• Bus / Railway Stations / Airports

• Multiplex / Cinema Halls

• Departmental Stores / Restaurant Exhibition

• Game Zones / Theme Parks

www.lcscontrols.in

Not to be mistaken with a curriculum syllabus; this is our real expertise

Technologies employed in our solutions

Sensors Processors Machine Embedded

platformComputer Drivers

• Load cell

Encoder,

Pulse

• Linear Scale

• Ultrasonic

• Camera Image

• Accelerometer

• Proximity

• RFID

• Digital and

Analog I/O,

RTD, TC

• Intel 8051 famil

(80C31,80C320),

• SGS ST7, ST6

• ATMEL 89C52,

89S8252

• NEC V25

• Cygnal

C8051F041

• Analog Devices

ADµC824, 834

• PIC 1617

• ARM 7/9

• TI

• X86 SBC

• Electrical

solenoid,

actuator,

stepper motor

• Mechanical

gates, cam,

bearings

• Pneumatic

cylinders

• Hydraulic

actuators

• Assembly

Language

• ST7 C Cross

compiler

• Franklin / KEIL

8051C

Compiler

• RTOS –

Vxworks, QNX,

Nucleus, LCS

Lad,

• ETS, Win CE

• Xp Embedded,

Embedded

Linux

• OS: Windows,

WinCE, Linux

• Network :

TCP/IP, FTP,

USB, firewall

BlueTooth,

• Internet IIS,

Java, ASP, PHP

• C, C++, VB,

SQL, MySQL,

.NET

• RS232C,RS485

• USB

• IEEE 488

• Centronics

Parallel Printer

• Blue tooth

• WiFi Interface

Keeping

pace with

new

technologies

and trends in

automation

www.lcscontrols.in

Our Team

Finance & Administration

Sales &

Marketing

Research &

Development

Mechanical, Electronics,

CAD Design

Software

Testing &

Qualify Control

Service &

Customer Care

Production &

Manufacturing

Directors /

Management

www.lcscontrols.in

Our Clientele

www.lcscontrols.in

Contact Us

LCS Controls Private Limited

34 & 35, First link street,

Nehru Nagar, off Rajiv Gandhi Salai,

Kottivakkam, Chennai – 600 041. India

Phone : +91-44-24540345, +91-44-24542510

Fax : +91-44-24540347

E Mail : sales@lcscontrols.in

Website : www.lcscontrols.in

At your service

Embedded OEM Division

Mr. H.S. Abdul Majeeth

Phone : +91 94440 24536

E-Mail : majeeth@lcscontrols.in

Special Projects Division

Mr. S. Gowri Shankar

Phone : +91 94440 24538

E-Mail : gowri@lcscontrols.in

Weighing & Automation Division

Mr. T. Venkatesh

Phone : +91 94440 24125

E-Mail : venkatesh@lcscontrols.in

Mr. R. Sai Krishnan

Phone : +91 94440 24124

E-Mail : sai@lcscontrols.in

Click here for video demos

http://www.lcscontrols.in/demo/

www.lcscontrols.in

Thank you