Lcd Monitor Dc e2200hda 20080717 114144 Service Manual e2200hda 9h.y3vln.ixx v01

42
1 Product Service Manual--Level 2 Service Manual for BenQ: E2200HDA P/N: 9H.Y3VLN.IXX Applicable for All Regions Version: 001 Date:2008/7/17 Notice: - For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and liability statements. - Please check BenQ’s eSupport web site, http://esupport.benq.com , to ensure that you have the most recent version of this manual. First Edition (June, 2006) © Copyright BenQ Corporation 2008. All Right Reserved.

description

LCD monitor E2200

Transcript of Lcd Monitor Dc e2200hda 20080717 114144 Service Manual e2200hda 9h.y3vln.ixx v01

Page 1: Lcd Monitor Dc e2200hda 20080717 114144 Service Manual e2200hda 9h.y3vln.ixx v01

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Product Service Manual--Level 2

Service Manual for BenQ:

E2200HDA

P/N: 9H.Y3VLN.IXX

Applicable for All Regions

Version: 001

Date:2008/7/17

Notice:

- For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and liability

statements.

- Please check BenQ’s eSupport web site, http://esupport.benq.com, to ensure that you have the most

recent version of this manual.

First Edition (June, 2006)

© Copyright BenQ Corporation 2008. All Right Reserved.

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Content Index 1. About this manual ............................................................................................................. 3 1.1 Trademark ........................................................................................................................... 3 2. Precautions & Safety Notices........................................................................................... 4 2.1 Safety Precaution .................................................................................................................. 4 2.2 Product Safety Notice ............................................................................................................ 4 2.3 Service Notes........................................................................................................................ 4 3. Product Overview.............................................................................................................. 5 3.1 Power supply ........................................................................................................................ 5 3.2 Signal interface ..................................................................................................................... 5 3.3 Scan range ........................................................................................................................... 5 3.4 Support Timings................................................................................................................... 6 3.5 Operational & Function Specification ..................................................................................... 7 3.6 LCD Characteristics .............................................................................................................. 9 3.7 User Controls ....................................................................................................................... 9 3.8 Mechanical characteristics ................................................................................................... 10 3.9 Pallet & Shipment ............................................................................................................... 12 4 Level 1 Cosmetic / Appearance / Alignment Service..................................................... 14 4.1 Software / Firmware Upgrade Process ................................................................................... 14 4.2 Alignment procedure (for function adjustment)..................................................................... 14 5. Level 2 Disassembly/Assembly/Circuit Board/Standard Parts Replacement ............ 20 5.1 Exploded Diagram .............................................................................................................. 20 5.2 Assembly Block................................................................................................................... 21 5.3 Disassembly Block .............................................................................................................. 24 5.4 Block diagram .................................................................................................................... 27 5.5 Circuit operation theory ...................................................................................................... 34 5.6 I/F Circuit .......................................................................................................................... 35 5.7 Trouble Shooting Guide....................................................................................................... 37

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1. About this manual

This manual contains information about maintenance and service of BenQ products. Use this

manual to perform diagnostics tests, troubleshoot problems, and align the BenQ product.

1.1 Trademark

The following terms are trademarks of BenQ Corporation:

BenQ

Importance

Only trained service personnel who are familiar with this BenQ Product shall perform service or

maintenance to it. Before performing any maintenance or service, the engineer MUST read the

“Safety Note”

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2. Precautions & Safety Notices

2.1 Safety Precaution

This monitor is manufactured and tested on a ground principle that a user’s safety comes first. However,

improper used or installation may cause damage to the monitor as well as to the user.

WARNINGS:

This monitor should be operated only at the correct power sources indicated on the label on the rear of the monitor. If you’re unsure of the power supply in you residence, consult your local dealer or Power Company.

Do not try to repair the monitor by yourself, as it contains no user-serviceable parts. This monitor should only be repaired by a qualified technician.

Do not remove the monitor cabinet. There is high-voltage parts inside that may cause electric shock to human bodies.

Stop using the monitor if the cabinet is damaged. Have it checked by a service technician. Put your monitor only in a lean, cool, dry environment. If it gets wet, unplug the power cable immediately

and consult your closed dealer. Always unplug the monitor before cleaning it. Clean the cabinet with a clean, dry cloth. Apply

non-ammonia based cleaner onto the cloth, not directly onto the class screen. Do not place heavy objects on the monitor or power cord.

2.2 Product Safety Notice

Many electrical and mechanical parts in this chassis have special safety visual inspections and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Before replacing any of these components read the parts list in this manual carefully. The use of substitute replacement parts, which do not have the same safety characteristics as specified in the parts list, may create shock, fire, or other hazards.

2.3 Service Notes

When replacing parts or circuit boards, clamp the lead wires around terminals before soldering.

Keep wires away from high voltage, high temperature components and sharp edges.

Keep wires in their original position so as to reduce interference.

Adjustment of this product please refers to the user’ manual.

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3. Product Overview

3.1 Power supply

Items Condition Spec Note

AC Input Voltage range Universal input full range 90~264Vac

AC Input Voltage rating Universal input full range 100~240Vac

AC input frequency range 90~264Vac 47~63Hz

AC input frequency rating 100~240Vac 50~60Hz

100Vac 1.2A(max) AC Input Current

240Vac 0.6A(max)

100Vac,cold star,25°C 40A (max) Inrush Current 240Vac,cold star,25°C 60A(max)

See Note2

AC-DC power Efficiency DC output full loading ≥75%

Note2. Before each test, the buck capacitor need to be discharged.

Before each test, it must be 10 minutes at least after the latest test.

Hot star not component be damaged.

3.2 Signal interface

Input Connector Analog : D-sub 15

Video Cable Strain Relief Equal to twice the weight of the monitor for five

minutes

Video Cable Connector DB-15 Pin out Compliant DDC 2B

Video Signals Video RGB (Analog)

Video Impedance 75 Ohms (Analog)

Maximum PC Video Signal 950 mV with no damage to monitor

Maximum Mac Video Signal 1250 mV with no damage to monitor

Sync Signals TTL

DDC 1/2B Compliant with Revision 1.3s

Sync Compatibility Separate Sync / Composite Sync / Sync on Green

Video Compatibility Shall be compatible with all PC type computers,

Macintosh computers, and after market video cards

3.3 Scan range

Item condition Spec OK NA Remark

Horizo

ntal

Sync polarity: (+) or (-)

30 ~94KHz

Vertical

Sync polarity: (+) or (-) 50~76Hz

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3.4 Support Timings

Pixel

No. Format Horz Freq (kHz) Horz Polarity Vert Freq (Hz) Vert Polarity Pixel Clk (MHz)

1 640x350 31.47 + 70.09 - 25.18

2 640x480 31.47 - 59.94 - 25.17

3 640x480 37.5 - 75 - 31.5

4 720x400 31.47 - 70.08 + 28.32

5 832x624 49.71 - 74.53 - 57.27

6 800x600 37.88 + 60.32 + 40

7 800x600 46.88 + 75 + 49.5

8 1024x768 48.36 - 60 - 65

9 1024x768 60.24 - 74.93 - 80

10 1024x768 60.02 + 75.03 + 78.75

11 1152x720 44.86 - 60 + 66.75

12 1152x870 68.68 - 75.06 - 100

13 1152x900 61.8 - 65.95 - 92.94

14 1280x720 45 - 59.94 + 74.25

15 1280x720 44.77 - 59.86 + 74.5

16 1280x720 56.46 - 74.78 + 95.75

17 1280x768-R 47.4 + 60 - 68.25

18 1280x768 47.78 - 59.87 + 79.5

19 1280x800 49.702 - 59.81 + 83.5

20 1280x800 62.795 - 74.934 + 106.6

21 1280x960 60 + 60 + 108

22 1280x1024 63.98 + 60.02 + 108

23 1280x1024 79.98 + 75.02 + 135

24 1360x768 47.71 + 60.01 + 85.5

25 1366x768 47.71 + 59.79 + 85.5

26 1440x900-R 55.496 + 59.901 - 88.75

27 1440x900 55.935 - 59.887 + 106.5

28 1440x900 70.6 - 75 + 136.75

29 1600x1000-R 61.648 + 59.91 - 108.5

30 1600x1200 75 + 60 + 162

31 1680x1050 65.29 - 59.95 + 146.25

32 1680x1050 82.306 - 75 + 187

33 1920x1080-R 66.587 + 59.934 - 138.5

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34 1920x1080 67.158 - 59.963 + 173

35 1920x1080 67.5 + 60 + 148.5

3.5 Operational & Function Specification

3.5.1 Video Performance

* All Spec. of monitor need to warm up at lease 1hr

Item condition Spec OK NA Remark

Resolution Any input resolution

modes which are list

in the timing table

(under 1920x1080).

Max.

resolution

1920x1080

Contrast ratio 1000:1

Brightness 300 cd/m2

(Typ.)

Response time 5ms(typ.)

Hor 75 Viewing angle

Ver 80

CIE coordinate of

white

x--0.313 ±

0.015;

y--0.329 ±

0.015

Display colors 16.7M

(6bit+Hi-FR

C)

3.5.2 Brightness Adjustable Range

The test to verify specifications in this section shall be performed under the following standard

conditions unless otherwise noted.

Temperature : 25 ± 5°C Test pattern : white Video Resolution : 1920x1080@60HZ Video input level : 700 mV ± 2% Warm-up time : 30 minutes

Item Condition SPEC

Brightness=0%

Contrast = 0%

Luminance Range

NA

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Brightness=100%

Contrast = 100%

≥ 250 cd/m2

Brightness=90%

Contrast = 50%

NA

Brightness=0~100%

Contrast = 50% Luminance Variety

NA

Brightness=90%

Contrast = 50% Grey Scale

NA

3.5.3 Acoustical Noise

Item condition Spec OK NA Remark

Acoustical Noise At 1 meter

distance& audio

function disable

≦28dB √

3.5.4 Environment

Operating Specification

Temperature range 0°C to 50°C

Relative humidity 5% to 90%

Altitude 0 to 10,000ft

Storage

Temperature range -20°C to 60°C

Relative humidity 5% to 90%

Altitude 0 to 30,000ft 3.5.5

Speaker : 1.5W 12Ω X 2

Input impedance : ≥ 10K ohm

Frequency response range : 500Hz – 20kHz

Signal to noise ratio : ≥ 75 dB ±3

Output power : 1.0 W + 1.0 W (Typical) @5%THD

3.5.6 Electrostatic discharge Requirements

Item condition Spec OK NA Remark

Contact discharge : 4KV

Contact discharge : 8KV

Electrostatic

discharge

InnoLux

SPEC

Air discharge : 8KV

DVI cable pin

need test 4KV,

and D-sub test

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Air discharge : 15KV 8KV

3.5.7 Reliability

Items Condition Spec Note

MTBF 90% Confidence ≧ 60,000 Hours Excludin

g Panel

CCFL Life time Luminance becomes 50% AUO M215HW01 V0: 50,000

Hours(TYP.) Note1

3.5.8 Audio performance

Items Specification

Speaker 1.5W 12Ω X 2Input impedance ≥ 10K ohmFrequency response range 500Hz – 20kHz

Signal to noise ratio ≥ 75 dB ±3

Output power 1.0 W + 1.0 W (Typical) @5%THD (Input sine wave signal:1KHz/0.7Vrms)

3.6 LCD Characteristics

3.6.1 The physical definition &technology summary of LCD panel

Item condition Spec OK NA Remark

LCD panel supplier AUO

Panel type of supplier M215HW01 V0

Screen diagonal 21.5 inch diagonal

Display area 476.64(H)x268.11(V)

Pixel pitch 0.248(H)x0.248(V)

Pixel arrangement RGB vertical stripe

Display mode Normally White

Support color 16.7M (6bit+Hi-FRC)

3.7 User Controls

User’s hardware control definition:

CONTROL KEYS FUNCTION

[MENU]

A. When OSD displays, press [MENU] to return to previous level menu B. When OSD isn’t shown on screen, press [MENU] to enter OSD interface C. Press [MENU] to enter Service Page When OSD isn’t shown on screen in Service

Page Mode

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[Enter] When OSD displays, press [Enter] to perform function of menu icon that is highlight or

enter next level menu

[], []

A. When “MENU OSD” displays, press these keys to change the contents of an adjustment item, or change an adjustment value

B. When “MENU OSD” un-displays, press [] to show volume Menu press [] to Show Picture Mode Menu. C. Press [] for 3 sec. will display the “mute “ message for 3 sec. when audio at mute

status, press the [] for 3 sec again,will release Audio Mute

[POWER] Power on or power off the monitor

[iKey] press [iKey] to perform auto-adjustment

3.8 Mechanical characteristics

3.8.1Dimension

Item condition Spec OK NA Remark

Bezel opening Lx W 478.285x269.755mm √

Monitor without stand L×W×Hmm 522.096*74.976*328.848mm √

Monitor with stand L×W×Hmm 522.096*186.76*407.747mm √

Carton Box(outside) L×W×Hmm 574x135x457mm √

Tilt and Swivel range Tilt:-5~23degree

Swivel: 0 degree

3.8.2 Weight

Item condition Spec OK NA Remark

Monitor (Net) 4.8±0.3 Kg ( Net )

Monitor with

packing(Gross)

6.1±0.5Kg( Gross / with packing )

3.8.3 Plastic

Item condition Spec OK NA Remark

Flammability 94-HB √

Heat

deflection to

80°C √

UV stability Delta E<12 √

resin ABS+PMMA √

Texture GLOSS90

拋光 噴涂

MTI1000

Special Texture

√ 1.BEZEL:

BCS-Y7015A(Black)

GLOSS90

2. MID BEZEL: T8020C

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拋光 噴涂

3. BACKCOVER:

BCS-Y7015A(Black)

GLOSS90

4. STAND BACK MID BEZEL:

T8020C

拋光 噴涂

5. BASE COVER

BCS-Y7015A(Black)

GLOSS90

6. FUNCTION KEY

T8020C

拋光 噴涂

7.POWER BUTTON

T8020C

拋光 噴涂

8. LED LENS

TRANSPARENT

MTI1000

9. CLIP

T8020C

拋光 噴涂

10. HINGE COVER

T8020C

拋光 噴涂

11.LOGO BACK COVER

BCS-Y7015A(Black)

GLOSS90

12. STAND FRONT COVER

BCS-Y7015A(Black)

GLOSS90

13. BASE

T8020C

拋光 噴涂

Color BCS-Y7015A(Bla

ck) T8020C

3.8.4 Carton

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3.9 Pallet & Shipment

3.9.1 Container Specification

Stowing Type Containter Quantity of

Produces (sets)

(Every container)

Quantity of

Produces (sets)

(Every Pallet)

Quantity of Pallet (sets)

(Every container)

20’SEA

720 Pallet A:72

Pallet B:--

Pallet C:--

Pallet A:10

Pallet B:--

Pallet C:--

40’SEA 1528 Pallet A:72

Pallet B:44

Pallet C:--

Pallet A:20

Pallet B:2

Pallet C:--

40H’SEA 1700 Pallet A:80

Pallet B:50

Pallet C:--

Pallet A:20

Pallet B:2

Pallet C:--

20’AIR 480 Pallet A:48

Pallet B:--

Pallet C:--

Pallet A:10

Pallet B:--

Pallet C:--

With Pallet

40’AIR 1020 Pallet A:48

Pallet B:30

Pallet C:--

Pallet A:20

Pallet B:2

Pallet C:--

20’ N/A N/A N/A

40’ N/A N/A N/A

Without Pallet

3.9.2 Carton Specification

Product:

Net Weight (Kg) Gross Weight(Kg) Dimension w/o Base

LxWxH (mm)

Dimension w/ Base

LxWxH (mm)

4.8±0.3 Kg ( Net) 6.1±0.5Kg 522.096*186.76*407.

747mm

522.096x98.78x400.8mm

Carton:Item condition Spec OK NA Remark

Color √

Material C Flute √

Compression strength 200 KGF √

Burst strength 16 KGF/cm2 √

Stacked quantity 6 Layers √

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3.9.3 Package:

Carton Interior Dimension (mm)

LxWxH

Carton External Dimension (mm)

LxWxH

574X135X457mm 566X127X437mm

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4 Level 1 Cosmetic / Appearance / Alignment Service

4.1 Software / Firmware Upgrade Process

Upload firmware to MCU via VGA Cable

1. Connect ISP board between monitor and PC as below configuration.

2. Select the MCU type which is used in this monitor, then select the ISP button, and then choose

corresponding firmware, and load them to MCU.

4.2 Alignment procedure (for function adjustment)

4.2.1 Preparation:

1. Setup input timing VESA to 1920*1080@60Hz,32-Grays pattern.

2. Setup units and keep it warm up for at least 30 minutes.

4.2.2 Timing adjustment

1. Enter to factory mode setting area (by pressing "ENTER"+ "MENU" + "POWER" at the same time during

power off).

2. Check the settings to following values:

contrast =50;

brightness=90;

3. Then turn off the monitor power.

4.2.3 Function key Definitions

4.2.3.1 Control buttons on the rear side of monitor

CONTROL KEY KEYS FUNCTION

[MENU]

D. When OSD displays, press [MENU] to return to previous level menu E. When OSD isn’t shown on screen, press [MENU] to enter OSD interface F. Press [MENU] to enter Service Page When OSD isn’t shown on screen in Service

Page Mode

[Enter] When OSD displays, press [Enter] to perform function of menu icon that is highlight or enter next level menu

Insert to Parallel

Port on PC

ISP Board

LCD Monitor

D-Sub

Parallel

Port

D-SU

B

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[], []

A. When “MENU OSD” displays, press these keys to change the contents of an adjustment item, or change an adjustment value

B. When “MENU OSD” un-displays, press [] to show volume Menu press [] to Show Picture Mode Menu. C. Press [] for 3 sec. will display the “mute “ message for 3 sec. when audio at mute

status, press the [] for 3 sec again,will release Audio Mute

[POWER] Power on or power off the monitor

[Auto] press [Auto] to perform auto-adjustment

HOT KEY OPERATION FUNCTION

MENU Enter Auto POWERDESCRIPTION

FACTORY MODE

Press[MENU], [Enter]& [POWER] at the same time, when Monitor is Power On OSD menu will be shown with “F” on the left top. Select “F” for entering factory mode.

Picture Mode To Show & Change Picture Mode Menu

volume

1.Press [] to show the volume Menu 2.Press [] for 3 sec. will display the “mute “ message for 3 sec. when audio at mute status, press the [] for 3 sec again, will release Audio Mute

Auto Adjustment press [Auto] to process, Auto Adjustment

Service Page Press [MENU] + [POWER] to Enter Service Page Mode when power off

4.2.3.2 OSD Control

The On-Screen Display (OSD) shall be an easy to use icon based menu through keypad OSD buttons or remote control unit. The unit shall leave the factory with all OSD controls set to their default values

First level Second level Third level Fourth level Default

Auto

Adjustment - - -

H. Position (0~100) - 50

DISPLAY

V. Position (0~100) - 50

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Pixel Clock (0~100) - 50

Phase (0~63) - -

Brightness (0~100) - 90

Contrast (0~100) - 50

Sharpness (1~5) - 3

Normal Normal

Bluish -

Reddish -

User Mode

Red (0~100)

Green (0~100)

*Color

temperature

Blue (0~100)

100 Color

Reset Color (YES/NO)

PICTURE

Dynamic

Contrast

*Dynamic

Contrast (YES/NO)

Standard Standard

Movie

Sharpness

can not be

adjusted

Dynamics

Sharpness

can not be

adjusted

Photo

Sharpness

can not be

adjusted

1. Senseye Demo is set up

as “ON” under each mode,

then the Senseye Demo is

set up automatically as “ON”

in other modes.

2. Senseye Demo change

from “ON” to “OFF” when

perform Auto Adjustment

**Picture Mode

sRGB

Sharpness

can not be

adjusted

PICTURE

ADVANCED

Senseye

Demo (ON/OFF) OFF

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Full full Display Mode

Aspect

Volume 0~100 (In Mute On status, Press [] for 3s enter

Volume adjust OSD) 30

Audio

Mute (ON/OFF) (In Mute Off status, Press[] for 3s enter

Mute On OSD) off

17 languages

Language

English/Francais/Deutsch/Italiano/Espano

l /Polish/Czech/Hungarian/Serbo-croatian

/Romanian/Netherlands/Russian/Swedish

/Protuguese/Japanese/Chinese/S-Chines

e

English

H. Position (0~100) 50

V. Position (0~100) 50

Display Time (5, 10, 15, 20, 25, 30) 15

OSD Settings

OSD Lock (ON/OFF)(Press “Menu” for 15s, OSD will

be unlocked) OFF

DDC/CI (ON/OFF) - ON

Information - -

Reset All (YES/NO) -

SYSTEM

4.2.3.3. Factory Mode Introduction

When signal is input, press “power key” to turn off the monitor. Press “Menu”+”Enter” and “Power” together to

turn on the monitor. After power on, press “Menu” to call out Main Menu, then press “-“for select the “F” item,

then press “Enter”, you can go into Factory mode.

AUTO Level: Automatically calibrate chip ADC parameter by using chip internal DAC.

GAIN: ADC gain value

OFFSET: ADC offset value

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C1-Blue: Set color temperature 9300K

C2-Red: Set color temperature 5800K

C3-Normal: Set color temperature 6500K

C5-User: Set user preferred color temperature

Debug On/OFF: Select debug “ON” or “OFF” state

Reset BL Hr: the time of backlight

Reset Total Hr: the total time when connect power

Return: Escape from Factory menu.

4.2.3.4 After repair, to ensure the quality you should do the following test and adjustment

Item Content Equipment

Test OSD

function

1.Signal is set as 1920×1080@60Hz under General-1

2.Checking whether each single function key and compound function key

can be worked.

Chroma

Signal Generator

Contrast Check 1. Set input mode to 1920×1080@60Hz

2. Set Pattern to 32 gray shades

3. Set brightness/contrast to the max. The brightest 4~8 shades brightness

cannot be distinguished.

Chroma

Signal Generator

Color

Temperature

1. Do “Auto Color Balance” at 1920×1080@60Hz, 32gray shades

2. Measure color temperature, check it complies with the

following temperature :

5800K x=0.326 +/- 0.02, y = 0.342+/-0.02

6500K x = 0.313 +/- 0.02, y = 0.329+/-0.02

9300K x = 0.283 +/- 0.02, y = 0.297+/-0.02

Chroma Signal Generator

and color analyzer

Modes switching

check

1. Use Chroma Pattern Generator to make sequence.

VESA (640x480 800x600 1024x768 1280x1024 1920x1080),

and power saving signal,etc.

2. Confirm the above timing modes must be full screen and

the picture must be normal.

Chroma

Signal Generator

VGA cable

detector

When VGA cable is not plugged, the monitor will work in power saving

mode. Visual check

Chroma Signal Generator

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Panel Flicker

check

1. Mode:1920×1080@60Hz

2. Set Brightness& contrast to default value

3. Do “Auto Adjustment”

4. Shut down PC to check whether there’s glitter on the center

of the picture.

Chroma signal generator

& PC

1. Mode:1920×1080@60Hz

2. Pattern: full white

3. Brightness: Max.

4. Contrast: Default

at each mode

State Power Consumption LED color

Normal ≤ 40W Green

Stand By < 2W Amber

Power saving

Power Key Off < 1W Off

Chroma signal generator

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5. Level 2 Disassembly/Assembly/Circuit Board/Standard Parts Replacement

5.1 Exploded Diagram

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5.2 Assembly Block

ASSY CHASSIS *1

PCBA I/F BOARD *1

M3*6 *2

BOLT,#4-40x11.8,Ni *2

ASSY STAND *1

ASSY BEZEL *1

PANEL *1

HRN LVDS FFC *1 FOIL,AL.,DOUBLE COND.,120x55x0.07mm LE20D6 *2

FOIL,AL,DOUBLE COND,70x50x0.07mm,LE21G9 *1

ASSY,BACK COVER *1

LE21G9-710 LCD Monitor

BEZEL *1

FUNCTION BUTTON *1

POWER BUTTON *1

LENS *1

PCBA KEY PAD*1

KEY PAD CABLE *1

POWER PCBA KEY PAD*1

BASE *1

RUBBER *6

PCBA Power *1

M3*6, *4

BACK COVER *!

LOGO BACK *1

BRACKET VESA, *4

SCREW,P,CROSS,M4*7,B

LACK,NL(NYLOK) *3

PCBA USB *1

T-4*10

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1 Keypad

assembly

2

Assemble

the panel

with

front-bezel

3

Assemble

chassis &

Plug in the

LVDS

4 Plug in the

lamp lines

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5

Back

cover

assembly

6 Assembly

the stand

7 Lock

screw

8 Base

assembly

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5.3 Disassembly Block

LE21G9-710 LCD Monitor

ASSY BEZEL *1

PANEL *1

HRN LVDS FFC *1

FOIL,AL.,DOUBLE COND.,120x55x0.07mm LE20D6 *2

FOIL,AL,DOUBLE COND,70x50x0.07mm,LE21G9 *1

ASSY CHASSIS *1

BEZEL *1

FUNCTION BUTTON *1

POWER BUTTON *1

LENS *1

PCBA Power *1

M3*6, *4

PCBA I/F BOARD *1

,M3*6 *2

BOLT,#4-40x11.8,Ni *2

PCBA KEY PAD*1

KEY PAD CABLE *1

POWER PCBA KEY PAD*1

ASSY STAND *1

BASE *1

RUBBER *6

SCREW,P,CROSS,M4*7,B

LACK,NL(NYLOK) *3

BACK COVER *!

LOGO BACK *1

BRACKET VESA, *4

ASSY,BACK COVER *1

PCBA USB *1

T-4*10

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1

Disassemble

the Base

2 release screw

3 Move out the

stand

4 Disassemble

back cover

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5 Move out lamp

lines

6 Disassemble

LVDS CABLE

7

Disassemble

the panel with

front-bezel

8 Disassembly

Keypad

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5.4 Block diagram

Power Board

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IF Board

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31

Inverter board

R5282K

C5233300p/50V

OL3

LI2

R5272K

+C501270u/50V

C5223300p/50V

VIN

R5102K

R5223.3K

REF

R526NC

IC501MP1009

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16OV2

LI1

LI2

COMP

FT

FSET

BOSC

DBRT VIN

BT

TG

SW

VCC

BG

GND

OV1 C5081u/16V

R51110K

OV1

R53020k

C509NC

C5213300p/50V

D502BAV70

32

1

CN501

4100-D021

2H

L

OL2

C5145p/3KV

R508100

C524220p/50V

U502AP9971GH

1

23

C51810p/3KV

T501EEL-22

23

67

5

4

8

1

R5233.3K

D504BAW56

32

1

VIN

C505220p/50V

ON/OFF

C5070.1/50V

R5253.3K

LV4

D503BAW56

32

1

R517470 1%

C5042.2u/16V

R5092K

C5033300p/50V

CN5044100-D02

1

2H

L

C512NC

C502220p/50V

CN5024100-D021

2H

L

R501100K

LV3

LV1

R50610

OL4

U501AP9971GH

1

23

R516470 1%

R50710

C51710p/3KV

C5155p/3KVR504

10K

D501BAV70

32

1

C5102.2u/25V

Q502MMBT4401

1

32

C526220p/50V

C5112.2u/25V

LV3

+24V

R52920k

BRIGHTNESS

LI1

OV2

C5130.1/50V

OL3LV1

LV4

C525220p/50V

C5060.047/50V

Q501MMBT4401

1

32

R505110K 1%

LV2

R503100K

V0143

Custom

BenQ E2200HDA

INVERTER SUPPLY

2008-02-21

InnoLuxDocument Number : SIZE :

TITLE :

DATE :

SHEET OFRev :

DRAWN BY :

CHECK BY :

APPRO BY :

VIN

R51210K

R502100K

C51910p/3KV

LI1

R518470 1%

REF

C51610p/3KV

R51410K

OV1

CN5034100-D02

1

2H

L

OL1

R515470 1%

OL4

REF

LV2

R51310K

OV2

C5203300p/50V

LI2

R5243.3K

OL1

C527220p/50V

OL2

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PI board layout

IF BOT layout

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33

IF TOP layout

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5.5 Circuit operation theory

5.5.1.Low voltage to high voltage circuit

24VDC provides the power for IC501; the control signals Brightness and ON/OFF come from I/F board.

ON/OFF signal connect to R502 to control The Q502 and Q501 To finished control pin4 of IC501 and makes

IC501 enable. Brightness signal connect to pin8 of IC501 and regulates the panel brightness, delaying time

circuit is setting by the IC501 internal , C505 is used to dump noise. The operation frequency is determined by

the external Resistor R505 connected to pin6 of IC501. BURST MODE regulated dimming frequency is control

from the IF Baord.C503 is used for soft start and compensation, C502, C507 are used for dump noise.

The output drives, include DRV1, DRV2 (pins11,14 respectively) output square pulses to drive MOSFET U501,

U502, and each of U501, U502 , is consist of single N channel MOSFET. U501,and U502 work as Half

bridge- topology, it is high efficient, PWM switching.

During start up, C520,C521,C522,C523 senses the voltage at the transformer secondary. When OV1 OR OV2

reach 12v Level, the output voltage is regulated. If no current is sensed approximately 2seconds IC501 shut

off.

The current flowing through CCFL is sensed and regulated through sense resistor R515,R516,R517,R518.

The feedback voltage connected to Pin2,and Pin3 (LI), then compared with a reference voltage via a current

amplifier, resulting in PWM drive outputs to Half-bridge switches.

5.5.2 Power board diagram:

Operation theory

AC Current Input Circuit P801 is a connector for connecting AC Power. F801 is a fuse to protect all the circuit. AC input

voltage is from 90v to 264V. R801 and R802 joined between two inputting main circuit to prevent man

from shock. L801 is used to clear up low frequency wave. C801 and C802 are used to discharge the

waves that L801 produced. High frequency waves are damped by C801 and C802. D801 is a rectifier

which composed of 4 build-in diodes, it inverts AC to DC.

High Voltage to Low Voltage Control Circuit C804 is used to smooth the wave from rectifier. IC802 is a highly integrated PWM controller. When

rectified DC high voltage is applied to the HV pin during start-up, the MOSFET Q804 is initially off, and the

Vcc pin capacitor is charged. When the Vcc pin voltage reaches approximately 16.5V, the control circuitry is

activated and the soft-start begins. The soft-start circuit gradually increases the duty cycle of the MOSFET

from zero to the maximum value over approximately 5ms. a stably output voltage Will be increase about

20ms later, and then feedback a continue current through the IC801 which control the output of the PWM IC.

If no external feedback/supply current is feed into the FB pin by the end of the soft-start, the current Set

point will be above the fault level, FAULT flag is raised, if the FAULT duration exceeds 56ms, the output

controller disable

Resistor R833, R834, R835, R805, R802 are for line over voltage shutdown(OVP) and Brown Out

Protection (BOP)

When PWM is turned off, the main current flow will be consumed through R830,R810,R817,C806 and

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35

D802, This will prevent MOSFET Q804 from being damaged under large current impulse and voltage spike.

D803 and C807 to provide internal Auxiliary voltage to Vcc pin during normal operation.

DC_5V and DC_24V Output Circuit

For DC VCC 5V, D807 is used to rectify the inducted current. R816 and C816, are used to store

energy when current is reversed. The parts including C819, C820,L803cc830 are used to smooth the

current waves.

For DC Audio 5V, D805 is used to rectify the inducted current. R812 and C813, are used to store

energy when current is reversed. The parts including C823, C824,L803 are used to smooth the current

waves.

For DC 24V, D804,D806 is used to rectify the inducted current. R827 and C815are used to store

energy when current is reversed. The parts including C817 is used to smooth the current waves.

Feedback Circuit

Pin R of IC803 is supplied 2.5-v stable voltage. It connects to 5V and 24V output through R822,

R825,R826 and R822, R823, R824. R825, and R826 are output voltage sampling resistor. When the

sampling voltage more than 2.5V or less than 2.5V, current of FB IC802 will change, this can change

the voltage from T801.

5.6 I/F Circuit

5.6.1.1 RGB CAPTURE

- Signal RED,GREEN,BLUE input through CN102 #1,#2,#3, Stop DC via R114&C113, R115&C114

and R116&C115 and then enter into U105 (scaler) analog input terminal #12,#14,#16, and then

scaler deals with signal internally.

- Signal DDC_SCL (series clock) inputs via CN102#15, and then passes through R131, goes into

U108#5.

- Signal DDC_SDA (series data) inputs via CN102#12, and then passes through R132, goes into

U108 #8.

- Signal TTL vertical sync. (Vsync) inputs via CN102 #14, and then clamped by ZD105 Zener,

passes through R134, and then goes into IC U105 (scaler) #8.

- Signal TTL horizontal sync. (Hsync) inputs via CN102 #13, and then clamped by ZD104 Zener,

passes through FB101,R133, and then goes into IC U105 (scaler) #9.

- CN102#5 is defined as cable detect pin, this detector realize passes through R125 Pull high, go

into U108#24.

- U103 power is supplied by PC via CN102#9, or supplied by Monitor self via D106.

- U103 is an EEPROM IC which is memory and EDID data saved in it.

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36

5.6.1.2 Buttons Control

- Button “Power” in middle of bezel connects to U108 #9 through R156, via CN104#8.

- Button “UP” “DOWN ““MENU” “ENTER” in the bottom of bezel connects to U108 #21,#22,#14

through R189,R188,R159 via CN104 #1, #2,#3

- U106 is an EEPROM IC which memory OSD setting and save the value adjusted by user.

- LED Indicator on Front Bezel

a. When press button “power”, U108 #48 sends out a low potential, via R165, flow to CN104 #7 on

keypad, LED Green ON.

b. When in “Suspend” mode, U108 #1 sends out a low potential, via R168, flows to CN104 #5 on

keypad, LED Amber ON.

5.6.1.3 REALTEK CHIP U105 (scaler),U108(MCU)

- U105 (RTD2555LH ) #21~#28 output 8 bit even LVDS digital data to panel control circuit through

CN103.

- U106 (RTD2555LH) #29~#38 output 8 bit odd LVDS digital data to panel control circuit through

CN103.

- U108 (RTD2122_LQFP48 ) #44 outputs Brightness “PWM” signals to control CCFL brightness.

- U108 (RTD2122_LQFP48 ) #39 output PANELPOWER ON/OFF to make Q104 conducted, and

then make Q101 conducted, +5V flow to CN103#1~#3 as Panel VDD .

- U108 (RTD2122_LQFP48) #20 output CCFL_ON/OFF ”H” and “L” potential to control Inverter

on/off.

Please refer to RTD2122_LQFP48 Pin Assignments table in page

5.6.1.4 Regulator Circuit

- +5V is from switching mode power supply for Panel used.

- +3.3V generates from +5V through C101 filtering and U101 which is output +3.3V LDO for U102,

U108 and U202 used.

- +1.8V generates from +3.3V through C138 filtering and U102 which is output +1.8V LDO.

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37

5.7 Trouble Shooting Guide

Inverter trouble shooting

Backlight can’t be turned on

No raster?

LED Green?

Yes

Yes

Yes

Backlight can’t be

turned on.

No Check power

supply

Is there high-level voltage on

pin4 of IC501?

No Is Ok R502?

Check I/F board Yes

R502 open NoYes

Is there instantaneously pulse wave

on pin1, pin11, pin14 of IC501 at

No Is Ok IC501?

Yes

U501, U502 fail

No IC501 fail

Yes

Is ok T501, T502? T501, T502 fail

Are connected rightly

CN501, CN502, CN503

No

Connecting the

output connector

again

No

Check feedback circuit

LI1,LI2,OV1,OV2

Yes

END

Is there 24Vdc

voltage on pin9 of

Yes

Yes

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38

Power trouble shooting_1

No Power & LED Off

No power

Check primary rectifier

voltage

Check IC802,

C804, T801,

Check circuit if

short

Check F801, P801,

RT,801,D801

Check pin7 of IC802

voltage about 16V CheckC810,D803,C807,

Check pin2 of IC802 voltage

about 3V

Check primary OVP, OLP

and secondary

Check pin5 of IC802

voltage is below 1.4V

Check R833, R834,

R835,

END

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39

2. Unstable Power

Check sampling

Circuit

Check R822, R824,

R825, R826,

R822, R824,

Check the R pin

voltage of IC803

Check R832, R820

Check D803 ,C807 Check pin2 of IC802

voltage is 3V

Check pin5 of

IC802 voltage

Change IC803

Unstable power

Change

Change R33, R 834

END

Check the C pin

voltage of

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3. Black Screen

Black Screen Screen

Power Fail Check power supply:

Pin1, 2 of CN101

Check Crystal of U108

Check CCFL - Enable

of U108

MCU Fail

Check: X101

Inverter Fail

OK

NG

OK

OK

NG

Check Reset

Of U108

Check pin5 of

CN101

Check R102,R103,

R106,Q103

Check C164

OK

NG

NG

NG

OK OK

Check power supply

supply of U108

NG

OK

Check U101

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4. White Screen

White Screen

LVDS Cable

Reinsert

Change LVDS

Cable

Check VLCD

Is 5V?

Check Panel - Enable

Of U108 is High?

Check R107, R109, R110

Q101, Q104

END

Workmanship

LVDS Cable NG

Panel Fail Check LVDS

Signals

Check the HW Reset

Of U108

Check the pins

Of U108

U108 Fail

NG

NG

NG

NG

NG

NG

OK

OK

OK OK

OK

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42

5. Bad Screen

Bad Screen

LVDS Cable

Reinsert

Change LVDS

Cable

Check the communication

of the U108 and U105

Check the Pins of

The U108 and U105

END

Workmanship

LVDS Cable NG

Check :RTD_SCLK,

RTD_SD3/SDI,Reset

NG

NG

NG

OK

OK

OKCheck Crystal Of U108

Check: X101