Small-medium Capacity Plant for Producing Industrial Paints and Coatings

turnkey projectTurnkey Project

What we offer

• Technology for producing high quality industrial paints and enamels of almost any type (epoxy, acryl, polyurethane etc)

• Turnkey project for creation of small-medium capacity paint production plant (up to 600 tons / year)

• Complete support and consultation for running facility and training personnel.

Types of paints /enamels by application• Oil and gas industry• Pipelines• Marine industry• Special purpose paints (thermo-stable, chemically inert,

proof to radiation etc)• Any type of paints/enamels for metal surface

Project overview

• Project duration – 2 months – “turnkey” (equipment logistics time is not included)

• Project output:- completely running production plant- 10 tons of paint in stock ready for sale- 2-3 engineers are trained to run the facility- Technology map and engineering documentation is

provided

• Project cost: 80.000 USD.

• Production cost of paints by our technology: 2.5-5 USD/ kg (more than 100 types of paints)

• Average market price for similar paints: 10-18 USD

Project Milestones1. Choosing the most appropriate paint / enamel type

according to customers’ demand and purpose. Drafting specifications and technological map for production of the chosen paint / enamel.

2. Evaluation of premises, rooms and infrastructure for future plant. Construction and preparation works.

3. Equipment supply and installation. Integration of parts into production line. Drafting working procedure documentation.

4. Procurement of raw materials.

5. Production of 10 tons of the chosen paint / enamel and depositing in stock.

6. Training personnel to run the facility.

Post-project support1. Post-project consultation regarding application of paints,

technological aspects of industrial coating approaches. Technical support of the plant and periodic maintenance upon request.

2. By request from the customer, production of additional paint types can be launched on the plant. Additional lines can be created in order to extend the assortment.

Cost breakdown (price in USD)

Expense category

Item Price, USD

Comments

CAPEX Equipment 15000

Mounting works (ventilation hood, equipment, electro-water supply)

1500 10% of equipment cost

Technology, documentation and project service cost

25000

OPEX (for production of 10 tons)

Raw materials (for 10 tons of paint)

35000

Production overheads (electricity, water etc)

1000 (0,1 USD / 1 kg of paint on average)

2 workers + 1 electrician 1500 10% of equipment cost

Other production expenses 750 5% of equipment cost

TOTAL 79750

Expenses for travel of our specialists and their accommodation at place are NOT included in the turnkey project cost and must be negotiated separately.

Key Equipment (price in USD)

Item Price, USDLined ball mill, 0,3 m3 2500

Lined ball mill, 0,6 m3 5000

Paint grinding machines, x2 1500

Grinding stones (1 ton) 500

Mixer 200 L 400

Telpher, 1 ton 800

Scales 400 kg 300

Laboratory grinding mill 500

Scales 1 kg 50

Drill with tips for mixing 150

Quality control tools 700

Safety tools for staff 200

Hand-operated pump 50

Pump for pumping solvents and paints

300

Rolling for rotating a barrel 100

Ventilation hood 1500

Hydraulic hand fork-lift 400

TOTAL 14950

To be supplied from local providers at place, or from foreign companies

Example Raw Materials list

(Epoxy type paint)

Item Prices, USD, per 1 kg

Epoxide resin 4,5 – 5

Plasticizer 7

Solvents (toluene, acetone) 2 – 4

Hardener 7

Pigment (iron oxide, titanium oxide)

1,5 – 3,5

Fillers (chalk, clay) 0,4

Rubber 6

– bentonite 0,5 – 5

Zink phosphate (against rust) 3,5

Commercial aspect (simplified*)

• Turnkey project duration – 2 months• CAPEX + OPEX for 10 tons of paint = 80.000 USD• Market price of 1 kg on average: 13 USD• Revenue from initial project: 13 x 10.000 = 130.000 USD• ROIarith = (130.000 – 80.000) / 80.000 = 0,63 (63%)

Capacity of the plant – up to 600 tons per year

* Detailed financial model based on discounted cash flows can be provided after initial negotiations with the customer

Independent Lab Tests

•E

1. Resistance to impact test2. Adhesion test3. Scratching test

Epoxy paint samples, produced by our technology

Quality Guarantee

Proprietary technology and know-how (30+ author certificates)

20+ years experience in developing paints and enamels

Several successful turnkey projects

Technology based on former USSR government standards.

Developing coating systems

Steel

2-3-layer systems

Steel

Multi-layer systems

Contact Us

SciMax LLC 2 Yakubovskogo Marshala Str, 03191, Kyiv, UKRAINE    Office: +38 (068) 118-43-49   Cell: +38 (066) 047-75-87   Email: info@scimax.biz

www.scimax.biz