LARSEN & TOUBRO LIMITED Engineered Tooling Solutions Engineered Tooling Solutions Multi - Location...

LARSEN & TOUBRO LIMITED Engineered Tooling Solutions

Engineered Tooling Solutions• Multi - Location Tool Rooms

• High Precision and Hi-tech CNC Machines

• High Degree of CAD/CAM Application,

CAD/CAM Integration and Complete Networking

with R & D, Product Engineering and Tool

Rooms for collaborative working

• Tool Design and Manufacturing Capability at par with Global Tool Rooms


Build Customer driven tooling service Provide a ‘One-Stop Shop’ for Tooling Solutions Build in-house competence in key areas of

technology

Pursue various Improvement Initiatives for Cost and Quality Leadership

Provide tools and services of World Class Quality

Our Mission


Well established Quality, Environment and Safety Systems conforming to the requirements of

ISO 9001-2000, ISO 14001 and OHSAS 18001

Certified by BVQI – UK

Quality Management


Detailed documentation and specifications Process Charts Validation reports Traceability to national / international

standards Conformance to customer requirements

Quality Documentation


Improvement Initiatives

TQM JIT Kaizen 5S of House Keeping TPM Six Sigma Value Engineering


• Selected from premium engineering institutes

• Post Graduate Engineers in Tool Engineering courses

• Graduate Engineers in Mechanical and Production Engineering

• Post Diploma and Diploma Engineers in Mechanical and Advanced Plastics Engineering.

• Skilled labour trained in in-house Training School

People

Cat.Post

GradsGrad Engrs

Post Dip

Diploma Engrs

Tech Staff

Skilled Labour

Trainees Total

Nos. 2 15 5 21 17 95 29 184


Classroom and hands-on training for workmen Specialised training for engineers Monthly information sharing meetings for

engineers and supervisors Participation in exhibitions, workshops, seminars Avg 10 mandays per person per year

Training


People oriented Technological Quality related Process related Productivity related

Development Activities


Press Tools for Sheet Metal Working – ferrous, non-ferrous materials and cladded metals

Injection Moulds for Advanced Engineering

Thermoplastics like PBT, PET, PC, ABS, SAN,

Acrylic, Nylon, PPO, PPS, Polyacetal,

Polysulphone, Polyaralamide etc.

Injection, Compression and Transfer Moulds for

Thermosets like Phenolics, Melamine, Glass filled

polyester resins (like SMC / DMC).

…contd.

Domain Knowledge


Pressure Die Casting Dies for Aluminium and Zinc Alloys

Cold Extrusion and Compaction Dies

Jigs, Fixtures, Gauges

Precision Machining

Heat Treatment

Inspection & Quality Control

…contd.

Domain Knowledge …… contd.


Tool Engineering and Design Process Planning and Electrode Design Manufacturing Fitting and Assembly Heat Treatment Inspection Tool Trial and Proving Trouble Shooting Training

ETS Functions


• Pro/Engineer & Pro/Mould work stations networked through Fibre-optic backbone

• AutoCAD 2000i

• 3-D modeling of moulded and sheet metal parts

CAD Facilities

Supported by 22 engineers and 6 technical staff


Manufacturing

CNC Wire EDM

CNC Surface Grinding M/c

CNC Jig Grinding M/c

CNC Machining Centre CNC Milling M/c

CNC Machining Centre


• Wire EDMs – Agie 120AC & Makino U32K

• EDM Sinking machine – Agie MONDOSTAR 50

• Vertical Machining Centers – Deckel Maho DMC 100V hi-dyn and Makino FX 650

• Milling machines – Makino KE55, Bridgeport EZTRAK, Deckel FP3 NC, BFW BMC 3200

• Jig Grinding machine – Hauser CNC S35-200

• Surface grinding m/c - Jones Shipman Format 5

CNC Machining Facilities


CAM Facilities

• Pro/Engineering - 2001

• Pro/Manufacture - 2001

• Unigraphics - Ver. NX

• MasterCAM - Ver. 9

• AutoCAD rel. 2000i

• Vericut - Ver. 5.2


• Jig Boring machines – SIP Hauser MP42 / Lindner LB150 / Perrin AV3 / Deckel LKDB / LKS

• EDM Sinking machines – Agie EMS15, and Electronica EZNC (2nos.)

• Universal tool milling machines – Deckel FP2 / FP3, FP3 AB, LB, NCB, FP4M, Bridgeport Ram Turret

• Die Sinking machines – Deckel KF2, GORTON.

Precision Machining Facilities


General Machining Facilities

• Universal Cylindrical Grinding machines – Landis / Churchill / Micromatic.

• Surface Grinding machines – Elbschliff / Thomson / Praga / HMT

• Other machines like lathe, shaping, milling etc.


Inspection & Calibration Facilities

• CMMs – Brown & Sharpe.

• Profile Projectors – Nikon with Data Processor

• Entire range of Precision Measuring Instruments

• Measurement accuracy : 1 micron


• Hardening and Tempering Furnaces

• 63T Power Presses for trial of press tools.

• R.H. Windsor 130 T Moulding Machine for

trials of Compression and Transfer Moulds

• ARBURG 320D 75 T Moulding Machine for

trials of Injection Moulds

Other Facilities


Well developed vendor base for support in areas of :

Pre-cut and pre-machined steels

Tool Design and CAD services

3D Modeling and CAM programs

CNC machining and EDM operations

Hardening, surface treatments, polishing etc.

Manufacture and supply of full tools

Sourcing Capabilities


• Electrical and Electronics products

• Medical Electronics

• Automobile parts

• Industrial Consumables

• Aerospace, Aviation and Nuclear Power projects

Product list


• Larsen & Toubro Limited

• Kie Hin Fie Limited

• Bajaj Auto

• Balmer Lawrie Van Leer Limited

• Tata Infotech

• Seeger-Orbis GmbH, Germany

• EATON Corporation, USA

Our esteemed customers


• ISOLA Composites, Germany

• General Motors, USA

• J&J, USA (for moulds)

• Pratt & Whitney, Connecticut, USA

• Total Moulding Solutions, Michigan, USA

…. and likely addition


• World Class Capability to Design and Manufacture Wide Range of tools - Multi-cavity and Repeat Tools for Interchangeability of components

• Excellent Work Environment and Fully Developed Infrastructure

• Large Pool of Highly Experienced and Skilled Manpower

• Value Addition and Total Solution Capability• Wide network of well developed vendors • History of four decades of Successful Working

What we have ……


• Superior quality – Design, Materials, Processes

• Shortest time for tool proving and validation• Trouble free working – No stoppage, least

downtime

• Least cost per part :– Long life – No rejections – Consistency of dimensions

What we give ……


• Total Solution – “One Stop Shop”

• Ease of Production, Easy Tool

Maintenance, Higher Productivity

• Quality, Dependability, Durability,

Reliability, Economy

• And above all ……..

…. Total Satisfaction

What you get ……

LARSEN & TOUBRO LIMITED Engineered Tooling Solutions Engineered Tooling Solutions Multi - Location...

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