LAND CRUISER 80 (RHD)
Transcript of LAND CRUISER 80 (RHD)
TOYOTA MOTOR CORPORATIONManual Ref. Nr. T3RL5-0-500
LAND CRUISER 80 (RHD)
VEHICLE SECURITY SYSTEMTVSS IIIB
INSTALLATION INSTRUCTIONS
PART NUMBER
MAIN KIT 08585-00880
SUB KIT (SIREN AND RADAR) 08586-50820
FITTING KIT 08586-60950
FOR FZJ80R, HDJ80R, HZJ80R
TOYOTA MOTOR CORPORATIONManual Ref. Nr. T3RJ8-0-500
PRECAUTIONS
Land Cruiser 80 (RHD) - 2
Land Cruiser 80 TOYOTA TVSS IIIB
Precautions
PLEASE READ THOROUGHLY THESE PRECAUTIONSFOR THIS SYSTEM INSTALLATION
• Be sure to disconnect the negative (-) lead from the battery ter-minals.
• Do not pinch the rear wiring or harness in the tightened part.
• When passing the wires through the bulkhead or other panels,use a grommet to ensure waterproofing.
• Protect the wiring with tape when it is passed through a hole.
• When disconnecting the connectors, be sure to grip the con-nector body. Do not tug on the wiring.
• Do not forcibly pull any car wiring harness. Rough tugging mayresult in opened connections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and other car accessories operatenormally.
• Protect your car with wing covers, seat and so on.
• Use the correct tool when tightening bolts or nuts.
• Before drilling a hole, check that the rear of the mounting wallis clear.
• Be sure to firmly tighten connectors and terminals.
• Before connecting the power wiring to the battery, check thewiring connections, harness, etc. to see that they are properlysecured.
• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insertcompletely
Stop it !
TABLE OF CONTENTS
Land Cruiser 80 (RHD) - 3
Land Cruiser 80 TOYOTA TVSS IIIB
Tab
le o
f C
onte
nts
Precautions ................................................................................................................................................................... 2
System Components• Main Kit ............................................................................................................................................................... 4• Sub Kit (Siren and Radar) ................................................................................................................................... 4• Fitting Kit ............................................................................................................................................................. 5
System Layout and Wire Harness Outline• Main .................................................................................................................................................................... 7• Engine ................................................................................................................................................................. 8
Connector Arrangement of the TVSS Fitting Kit (Pin View) ............................................................................ 9
TVSS Installation Procedures• Vehicle Disassembly (Passenger Compartment) ................................................................................................ 10• Wire Harness (Main) Installation ........................................................................................................................ 13• Mounting the Status Monitor .............................................................................................................................. 15• Mounting the Radar Sensor ................................................................................................................................ 16• Mounting the Glass Breakage Control Unit ......................................................................................................... 18• Vehicle Disassembly (Engine Compartment) ...................................................................................................... 20• Mounting the Siren ............................................................................................................................................. 23• Wire Harness (Engine) Installation ...................................................................................................................... 25• Mounting the Hood Switch ................................................................................................................................. 28 • Setting the TVSS ECU Dip Switches and Testing the System ............................................................................. 29• Mounting the TVSS ECU ..................................................................................................................................... 30• Mounting the Glass Breakage Sensor ................................................................................................................. 32• Attaching the Stickers ......................................................................................................................................... 34
SUB KIT (SIREN AND RADAR) 08586-50820
MAIN KIT 08585-00880
Land Cruiser (RHD) - 4
Land Cruiser 80 TOYOTA TVSS IIIB
Main Kit - Sub Kit (Siren and Radar)
No. Description Qty
TVSS ECU 1
REMOTE CONTROL TRANSMITTER 2II
I
No. Description Qty
SIREN 1
SIREN BRACKET 1
BOLT 2
NUT 2
RADAR SENSOR 1
CAP 2IV
III
iv
iii
ii
i
I
i
II
ii iii iv
III IV
Other parts in the kit are not used.
FITTING KIT 08586-60950
Land Cruiser 80 (RHD) - 5
Land Cruiser 80 TOYOTA TVSS IIIB
Fitt
ing
Kit
No. Description Qty
WINDOW STICKER 2
WIRE HARNESS (MAIN) 1
PROTECTIVE BRACKET 1
SCREW 1
BLIND RIVET 1
BUTYL TAPE 1
WIRE TIE (SMALL) 10
WIRE TIE (LARGE) 4
FOAM (1 DIVISION ON 1 SHEET) 1
FOAM (2 DIVISIONS ON 1 SHEET) 2
STATUS MONITOR 1
GLASS BREAKAGE CONTROL UNIT 1
GLASS BREAKAGE SENSOR 1
WIRE HARNESS (ENGINE) 1
HOOD SWITCH 1
HOOD SWITCH BRACKET 1
MOUNTING BRACKET (FOR SIREN) 1
BOLT (M6 X 18MM) (FOR SIREN) 1
BOLT (M6 X 30MM) (FOR SIREN) 2
BOLT (M8 X 20MM) (FOR HOOD SWITCH) 1
NUT (M6) 3
WASHER 222
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
2 4 5
6
7
8
Fitting Kit
Land Cruiser 80 TOYOTA TVSS IIIB
Land Cruiser 80 (RHD) - 6
31
910
11
12 13 14 15
16 17 18 19
20 21 22
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (MAIN)
Land Cruiser 80 (RHD) - 7
Land Cruiser 80 TOYOTA TVSS IIIB
Sys
tem
Lay
out
and
Wire
Har
ness
Out
line
(Mai
n)
Pos. No. Description
TVSS ECU
TVSS ECU CONNECTOR (26P GREY)
GROUND TERMINAL
PRE-WIRE CONNECTOR (12P WHITE)
STATUS MONITOR CONNECTOR (2P CLEAR)
RADAR SENSOR CONNECTOR (4P WHITE)
GLASS BREAKAGE CONTROL CONNECTOR (6P WHITE)
GLASS BREAKAGE SENSOR CONNECTOR (2P WHITE)
GLASS BREAKAGE CONTROL UNIT
RADAR SENSORK
J
H
G
F
E
D
C
B
A
A
B
C
E
D
G
H
J
K
F
Land Cruiser 80 (RHD) - 8
Land Cruiser 80 TOYOTA TVSS IIIB
System
Layout and Wire H
arness Outline (E
ngine)
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (ENGINE)
Pos. No. Description
PRE-WIRE CONNECTOR (6P GREY MALE)
SIREN CONNECTORS (6P GREY FEMALE)
GROUND TERMINAL
HOOD SWITCH CONNECTOR (2P WHITE)
SIRENe
d
c
b
a
a
d
b
c
e
Land Cruiser 80 (RHD) - 9
B
E
D
F
a b
(female pin)
CONNECTOR ARRANGEMENT OF THE TVSS FITTING KIT (PIN VIEW)
Land Cruiser 80 TOYOTA TVSS IIIB
Con
nect
or A
rran
gem
ent
of t
he T
VS
S F
ittin
g K
it (P
in V
iew
)
(male pin) (female pin)
(female pin)
(female pin)
(male pin)
d
(female pin)
G H
(female pin) (male pin)
Figure 1
Figure 2
Figure 3
VEHICLE DISASSEMBLY (PASSENGER COMPARTMENT)
Land Cruiser 80 (RHD) - 10
2)
Peel back the carpet .3
3) a) Remove the gear and the transfer
shift knobs.
b) Remove the console panel .
: Screws (3x): Screw (1x)8
7
6
54
Land Cruiser 80 TOYOTA TVSS IIIB
Vehicle D
isassembly (P
assenger Com
partment)
1)
Remove the passenger’s side front sidestep cover .
Plastic nut2
1
1 2
3
FOR MANUAL TRANSMISSION MODELS
7
7
7
8
45 6
Figure 4
Figure 5
Land Cruiser 80 (RHD) - 11
4)
a) Remove the transfer shift knob .
b) Remove the console panel .
: Screws (3x): Screw (1x)8
7
9
5
5)
Remove the console compartment .
: Bolts (3x)11
10
6)
a) Remove the accessory compartment and the ashtray .
b) Remove the screws (4x) securingthe centre cluster .
c) Remove the switch hole cover .
: Locks (4x)14
15
16
7
13
12
Veh
icle
Dis
asse
mbl
y (P
asse
nger
Com
part
men
t)
Land Cruiser 80 TOYOTA TVSS IIIB
Figure 6
FOR AUTOMATIC TRANSMISSION MODELS
15
16
7
7
7
7
7
10
9
8
11 1111
12
13
5
14
Land Cruiser 80 (RHD) - 12
7)
Pull out the centre cluster .(Do not disconnect any connector).
16
Vehicle D
isassembly (P
assenger Com
partment)
Land Cruiser 80 TOYOTA TVSS IIIB
Figure 7
16
Figure 8
Land Cruiser 80 (RHD) - 13
Wire
Har
ness
(M
ain)
Ins
talla
tion
Land Cruiser 80 TOYOTA TVSS IIIB
WIRE HARNESS (MAIN) INSTALLATION
1)
a) Locate and pull out the 12P connector(white) in the kick panel area on the
passenger’s side.
b) Connect the fitting kit wire harness(main) 12P connector (white) tothe 12P connector white.17
D2
17
Figure 9
2)
a) Locate and remove the bolt in the kickpanel area.
b) Secure the ground terminal of the fit-ting kit wire harness (main) with thebolt .
c) Lay the fitting kit wire harness (main) under the rubber trim .19
2
18
2
C
18
Figure 10
3)
Lay the fitting kit wire harness (main) under the carpet .3
2
18
19
17
E
C
D
22
2
2
3
Figure 11
Land Cruiser 80 (RHD) - 14
4)
Lay the fitting kit wire harness (main) under the carpet .3
2
Wire H
arness (Main) Installation
Land Cruiser 80 TOYOTA TVSS IIIB
5)
Connect the fitting kit wire harness (main)26P connector (grey) to the TVSS
ECU .I
B2
Figure 12
B
BG
F
2
I
3
Land Cruiser 80 (RHD) - 15
Land Cruiser 80 TOYOTA TVSS IIIB
Mou
ntin
g th
e S
tatu
s M
onito
r
MOUNTING THE STATUS MONITOR
Figure 13
1)
a) Put the fitting kit wire harness (main) 2P connector through the switch hole
from the rear of the centre cluster .
b) Reinstall the centre cluster .
c) Connect the fitting kit wire harness(main) 2P connector (clear) to thestatus monitor’s 2P connector (clear).
d) Fit the status monitor to the switchhole .20
11
11
E2
16
1620
E
220
16F
L2
11
Land Cruiser 80 (RHD) - 16
Mounting the R
adar Sensor
Land Cruiser 80 TOYOTA TVSS IIIB
MOUNTING THE RADAR SENSOR
2)
Remove the bracket .
: Screws (2x)VIII
VII
3)
Fit the caps (2x) to the radar sensor .IIIIV
1)
a) Remove the cap from the radar sen-sor .
b) Locate the trimmer in the small hole.
c) Turn the trimmer clockwise to themaximum.
d) Turn the trimmer counterclockwisebetween the first and the second posi-tion from the maximum.
e) Test and adjust the sensor sensitivity inaccordance with the SETTING GUIDE.
f) Refit the cap .V
VI
VI
VI
III
V
Figure 16
Figure 15
Figure 14
2
1
MAX.
V
IIIVI
VII
VIIIIII
III
IV
IV
VIII
Land Cruiser 80 (RHD) - 17
Land Cruiser 80 TOYOTA TVSS IIIB
Mou
ntin
g th
e R
adar
Sen
sor
4)
Attach the butyl tape to the back of theradar sensor .III
6
Figure 17
5)
a) Connect the fitting kit wire harness(main) 4P connector (white) to theradar sensor 4P connector (white).
b) Locate and mark the radar location(shaded portion in the figure).
M
F2
Figure 18
6)
Position the radar sensor as shown andpush to attach.
III
Figure 19
M
F
2
2
6
III
III
III
Land Cruiser 80 (RHD) - 18
Mounting the G
lass Breakage C
ontrol Unit
Land Cruiser 80 TOYOTA TVSS IIIB
MOUNTING THE GLASS BREAKAGE CONTROL UNIT
2)
Turn the sensor adjustment screw to posi-tion “9” to obtain optimum sensitivity.
NOTE: False alarm may occur if thesensitivity is set too high. Testthe system according to theSETTING GUIDE to ensure thecorrect setting.
3)
a) Run the wire ties (2x) through theslits , , and .
b) Connect the fitting kit wire harness(main) 6P connector (white) to theglass breakage control unit .12
G2
4321
8
1)
Measure and cut the carpet as shown tomake four slits , , and .4321
Figure 22
Figure 21
Figure 20
60 mm
45 mm10 mm3,5 mm10 mm
10 mm
1
34
2
1
3
4
2
G
8 12
12
Land Cruiser 80 (RHD) - 19
Land Cruiser 80 TOYOTA TVSS IIIB
Mou
ntin
g th
e G
lass
Bre
akag
e C
ontr
ol U
nit
4)
Put the wire ties (2x) around the glassbreakage control unit and secure.12
8
Figure 23
2
12
8
Land Cruiser 80 (RHD) - 20
Vehicle Disassembly (Engine Com
partment)
Land Cruiser 80 TOYOTA TVSS IIIB
VEHICLE DISASSEMBLY (ENGINE COMPARTMENT)
2)
Remove the passenger’s side indicator light.
: Screw23
22
3)
Remove the battery .
: Nuts (6x): Frame: Hook brackets (2x): Negative battery terminal: Positive battery terminal29
28
27
26
25
24
1)
Remove the bolt .21
Figure 26
Figure 25
Figure 24
FOR PETROL ENGINE MODELS28 25 24 25
26
27
25
29
23
22
21
Land Cruiser 80 (RHD) - 21
Vehi
cle
Disa
ssem
bly
(Eng
ine
Com
partm
ent)
Land Cruiser 80 TOYOTA TVSS IIIB
4)
Remove the ground bolt .(Do not discard)
30
Figure 27
5)
Remove and discard the two bolts secu-ring the fuse box .32
31
Figure 28
6)
Remove the battery cover .
: Nuts (2x): Washers (2x): Bracket35
34
25
33
Figure 29
FOR PETROL ENGINE MODELS
FOR PETROL ENGINE MODELS
FOR DIESEL ENGINE MODELS
32
31
33 3425
35
2534
30
Land Cruiser 80 (RHD) - 22
Vehicle Disassembly (Engine Com
partment)
Land Cruiser 80 TOYOTA TVSS IIIB
7)
Remove the battery .
: Nuts (4x): Frame: Hook brackets (2x): Negative battery terminal: Positive battery terminal29
2827
26
25
24
Figure 30
8)
Remove the battery tray and the groundbolt .
: Bolts (5x): Clip: Foam39
38
37
3036
Figure 31
9)
a) Lift the fuse box .
: Bolts: Clip
b) Release the washer tank .
: Bolts (3x) (Discard two of them)44
43
42
41
40
Figure 32
FOR DIESEL ENGINE MODELS
FOR DIESEL ENGINE MODELS
FOR DIESEL ENGINE MODELS
36
37
4443
41
40
42
44
38
39
25
2525 24
26
30
27
28
29
Land Cruiser 80 (RHD) - 23
Mou
ntin
g th
e Si
ren
Land Cruiser 80 TOYOTA TVSS IIIB
MOUNTING THE SIREN
2)
a) Relocate the fuse box with the bolts(2x) and the washers (2x).
b) Locate the siren bracket to the tip of thebolts .
c) Secure the siren to the vehicle with thenuts (2x).21
19
2219
32
3)
a) Push the siren towards the sirenbracket .
b) Make sure to tighten the nuts (2x).iv
ii
i
1)
a) Fit the mounting bracket to the sirenbracket with bolt and nut .
b) Fit the siren bracket to the siren with the bolts (2x) and nuts (2x)temporarily.
iviii
iii
2118ii
17
Figure 35
Figure 34
Figure 33
FOR PETROL ENGINE MODELS
FOR PETROL ENGINE MODELS3222
19
22 21
21
17
18
21
i
iv
iv
i
iiiv
iiii
iv
Land Cruiser 80 (RHD) - 24
Mounting the Siren
Land Cruiser 80 TOYOTA TVSS IIIB
4)
a) Relocate the washer tank with thebolts (2x), the washers (2x) andbolt .
b) Locate the siren bracket to the tip of thebolts .
c) Secure the siren to the vehicle with thenuts (2x).21
19
44
2219
43
Figure 36
5)
a) Push the siren towards the sirenbracket.
b) Make sure to tighten the nuts (2x).iv
i
Figure 37
FOR DIESEL ENGINE MODELS
FOR DIESEL ENGINE MODELS
43 44
19
22
22
21
21
iv
i
iv
i
Land Cruiser 80 (RHD) - 25
Wire
Har
ness
(E
ngin
e) I
nsta
llatio
n
Land Cruiser 80 TOYOTA TVSS IIIB
WIRE HARNESS (ENGINE) INSTALLATION
2)
Connect the fitting kit wire harness (engine)6P male connector (grey) to the
vehicle 6P female connector (grey).45
a14
3) Lay and attach the fitting kit wire harness(engine) with the wire ties (2x).714
Figure 39
1)
a) Locate the 6P connector (grey) in thebrake booster area.
b) Remove and discard the cap fromthe 6P connector .45
46
45
Figure 38
Figure 40
45
45
46
a
7
147
14
4)
Lay and attach the fitting kit wire harness(engine) with the wire ties (3x).714
Figure 41
6)
a) Connect the fitting kit wire harness (en-gine) 6P female connector (grey)to the siren 6P male connector (grey).
b) Secure the fitting kit wire harness(engine) ground terminal with theexisting bolt .
c) Attach the fitting kit wire harness (engi-ne) with the wire tie .714
30
c14
f
b14
Figure 43
5)
Lay and attach the fitting kit wire harness(engine) with the wire ties (2x).714
Figure 42
Land Cruiser 80 (RHD) - 26
Land Cruiser 80 TOYOTA TVSS IIIB
Wire H
arness (Engine) Installation
FOR PETROL ENGINE MODELS
30c
f
b
14
14
7
7
14
7 14 7
Land Cruiser 80 (RHD) - 27
Wire
Har
ness
(E
ngin
e) I
nsta
llatio
n
Land Cruiser 80 TOYOTA TVSS IIIB
7)
a) Connect the fitting kit wire harness(engine) 6P female connector (grey) to the siren 6P male connector (gey).
b) Secure the fitting kit wire harness(engine) ground terminal with theexisting bolt .30
c14
f
b14
Figure 44
8)
Secure the fitting kit wire harness (engine)with the wire tie .714
Figure 45
FOR DIESEL ENGINE MODELS
FOR DIESEL ENGINE MODELS
30 c
b
f
14
7
14
MOUNTING THE HOOD SWITCH
Land Cruiser 80 (RHD) - 28
2)
Fit the hood switch to the hood switchbracket .16
15
3)
Connect the fitting kit wire harness (engine)2P connector (white) to the hood
switch .15
d14
Land Cruiser 80 TOYOTA TVSS IIIB
Mounting the H
ood Sw
itch
1)
Fit the hood switch bracket to the vehi-cle with the bolt .20
16
Figure 46
Figure 47
Figure 48
d
15
14
15
16
1620
Land Cruiser 80 (RHD) - 29
Set
ting
the
TV
SS
EC
U D
ip S
witc
hes
and
Tes
ting
the
Sys
tem
Land Cruiser 80 TOYOTA TVSS IIIB
SETTING THE TVSS ECU DIP SWITCHES AND TESTING THE SYSTEM
1)
a) Set the dip switches of the TVSS ECUas shown.
b) Test the system as explained in theSETTING GUIDE.
I
Figure 49
ONOFF
1 2 3 4 5 6 7 8
I
Land Cruiser 80 (RHD) - 30
Land Cruiser 80 TOYOTA TVSS IIIB
Mounting the T
VS
S E
CU
MOUNTING THE TVSS ECU
2) a) Fit the nose adapter fitting to the
nose of the riveting tool .
b) Open the riveting tool and put theblind rivet on the nose.
c) Insert the tip of the blind rivet throughthe hole of the TVSS ECU as far asit will go.
d) Close the riveting tool arms repeat-edly until the blind rivet comes away.5
48
I
5
5
48
4847
3)
a) Attach the foam to the TVSS ECU .
b) Run the wire ties (2x) through theholes of the TVSS ECU .I
8
I10
1)
a) Wrap the fitting kit wire harness along the 26P connector (grey) in thefoam .
b) Fit the protective bracket to theTVSS ECU with the screw andthe blind rivet .
(For details of how to use the blind rivet seenext figure).
5
4I
3
10
B
2
Figure 50
Figure 51
Figure 52
NOTE: Any other blind riveting tool willdo.
a
c d
b
47
4848
48
810
5
3
2
5
4 10
I
I
Land Cruiser 80 (RHD) - 31
Land Cruiser 80 TOYOTA TVSS IIIB
Mou
ntin
g th
e T
VS
S E
CU
4)
a) Put the wire ties (2x) around the rearheater duct .
b) Put the TVSS ECU on to the rearheater duct .57
I
57
8
5)
Secure the TVSS ECU to the rear heaterduct with the wire ties (2x).857
I
Figure 53
Figure 54
57
57
H
8
8
8
8
I
I
MOUNTING THE GLASS BREAKAGE SENSOR
Land Cruiser 80 (RHD) - 32
2)
Route the fitting kit wire harness (main) 2P connector (white) in the consolecompartment and through the hole from the inside.
6210
G
2
3)
Refit the accessory tray to the consolecompartment .10
58
Land Cruiser 80 TOYOTA TVSS IIIB
Mounting the Glass Breakage Sensor
1)
Remove the accessory tray and bracketfrom the console compartment .
: Screw: Screw (3x)61
60
105958
Figure 55
Figure 56
Figure 57
10
10
10
58
61
62
61
59
5860
G
G
2
Land Cruiser 80 (RHD) - 33
4)
Attach the glass breakage sensor to theconsole compartment so that the sensor is located under the accessory tray andpoints to an angle of 45 degrees from topas shown.
58
13
13
5)
a) Attach the fitting kit wire harness (main)2P connector (white) to the glass
breakage sensor 2P connector (white).
b) Cut the foam in half and wrap the2P connectors in one half.
c) Put the 2P connectors into the acces-sory tray.
9
N
G2
6)
Attach the 2P connectors to the accessorytray by the other half of the foam asshown.
9
Mou
ntin
g th
e Gl
ass
Brea
kage
Sen
sor
Land Cruiser 80 TOYOTA TVSS IIIB
Figure 58
Figure 59
Figure 60
45°
58
G
N
9
9
13
ATTACHING THE STICKERS
1)
Attach the stickers to both front doorwindows.
1
Figure 62
Land Cruiser 80 (RHD) - 34
7)
Refit the console compartment and bun-dle up the excessive part of the fitting kitwire harness (main) into it.2
10
Mounting the Glass Breakage Sensor / Attaching the Stickers
Land Cruiser 80 TOYOTA TVSS IIIB
Figure 61
90 mm
30 mm
REFIT THE TRIM AND REMOVED PARTS
10
1
2
GENUINE PARTS