Laboratory Assessment of Highways

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    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 4(2):194-200 (ISSN: 2141-7016)

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    Laboratory Assessment of Highways Asphalt Bitumen inSouthwest of Nigeria

    I. Akiije and V. A. Moyinwin

    Department of Civil and Environmental Engineering,

    University of Lagos, Lagos, Nigeria

    Corresponding Author: I. Akiije

    ___________________________________________________________________________AbstractThis paper reports laboratory tests conducted while evaluating some properties of bitumen used in the

    production of hot mixed-hot laid asphalt of three different asphalt plants in southwest of Nigeria. The bitumen

    properties investigated included determination of the purity or contamination of the bitumen sample.Determination of the temperature at which bitumen sample used will attain standard fluidity for the purpose of

    mixing with aggregate. The bitumen properties also investigated included determination of the sample grade atthe temperature of 25C and 60C. These properties were investigated through Solubility, Softening Point,

    Penetration and Saybolt Viscosity tests respectively. Although all the three asphalt plants samples passed the

    Softening Point and the Solubility tests but could not satisfy the specification values set up as standards for

    Penetration and Saybolt Viscosity tests. Southwest of Nigeria is in the tropical region and the standardspecification values for Penetration test should be AC 60/70 but the results obtained are of about AC 85/100that is meant for temperate climate regions. It is pertinent to note that the harder the grade of bitumen, the

    lower the penetration value and the better its use for the production of quality asphalt in tropical region. Thesignificance of this study is that results of experiments on bitumen samples from the three selected asphalt

    plants in southwest of Nigeria are unsatisfactory when related to the expected standard approved grades of

    both Penetration and Saybolt Viscosity tests. Unsatisfactory results from Penetration and Saybolt Viscosity

    tests as shown in this study could significantly affect the performance of asphalt leading to the premature

    failure of flexible pavements as presently prominent in southwest of Nigeria.__________________________________________________________________________________________

    Keywords:solubility, softening, penetration, viscosity, flexible, pavement

    INTRODUCTIONBitumen in this study is referring to asphalt cement,

    a binder in the production hot mixed-hot laidasphalt of flexible pavement. A mixture of bitumenfrom fractional distillation during the refining

    petroleum crude and non-volatile oil such as

    propane, butane or pentane by heating can produce

    graded bitumen of usable consistency for flexiblepavement Wright (2003). Bitumen is usually graded

    in accordance with its viscosity or penetration at aspecified temperature, Kadyali and Lal (2008),

    Garber and Hoel (2010). Bitumen is useful in the

    production of asphalt primarily because of theirexcellent binding or cementing power and their

    waterproofing properties, as well as their relativelylow cost, Adedimila (2000). Asphalt is a relatively

    thin high quality bituminous surface material on topof series of granular layers of a flexible pavement,Akiije and Oyekan (2012).

    A flexible pavement is a structure that maintains

    intimate contact with and distributes loads to the

    subgrade and depends on the interlock, particle

    friction, and cohesion for highway stability.Highway is a system which its functions allow for

    traffic movement in six recognizable stages of

    main, transition, distribution, collection, access andtermination AASHTO (2008).

    Hot mixed-hot laid asphalt is usually produced byproperly blending bitumen, coarse aggregate, fine

    aggregate, and filler (dust) at temperatures ranging

    from about 80C to 165C. The surface of flexible

    pavement varies depending on the type of bitumenused and climatic conditions. Flexible pavement

    distresses do occur where unsatisfactory bitumenproperties manifested in the asphalt used for a

    highway. Distress is defined as an indication of

    unfavourable pavement performance or signs ofimpending failure, or any unsatisfactory

    performance of pavement sort of failure Oguara(2006). Too much bitumen in asphalt can cause

    distortion. Pavement distortion is any change of thepavement surface from the original shape inform ofrutting, corrugation, shoving and depressions. A rut

    is a longitudinal surface depression which maydevelop in the wheel paths. Corrugation is a form of

    plastic movement typified by ripples across the

    bituminous pavement surface that occurs usually at

    points where traffic starts and stops. Corrugationsare usually caused by lack of stability of asphalt

    layers in warm weather or lack of aeration of

    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 4(2): 194-200

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    asphalt mixture. Shoving is a lateral displacementof paving material due to action of traffic generally

    resulting in the bulging of the surface caused bylack of stability in bituminous layers.

    Another sort of distress that can be caused byunsatisfactory bitumen is pavement disintegration.

    Disintegration of asphalt is the breaking up of apavement into small, loose fragments that dislodged

    aggregate particles and if not stopped in its early

    stages can progress until the pavement requirescomplete rebuilding. Two common types of

    disintegration are potholes and ravelling. Potholesare bowl-shaped holes of various sizes in the

    pavement surface resulting from localizeddisintegration by weakness in the asphalt resulting

    from too little bitumen among other causes.Ravelling is the progressive disintegration ofaggregate particles in a pavement from the surface

    downward or edges inward. Ravelling is caused bytoo little bitumen in the mix, or overheating of the

    bituminous mix. Skid hazard due to slippery on

    pavement surfaces can be the result of a film of

    bitumen bleeding from the asphalt surface.

    The aim of this paper therefore is to carry out

    laboratory tests on bitumen samples used in theproduction of hot mixed-hot laid asphalt for

    highway pavement from three different asphaltplants in southwest of Nigeria. The objective is to

    evaluate some properties while determining both

    consistency and quality of the bitumen samplesobtained by evaluating their conformity with the

    relevant established standard specifications.Specifically, to carry out the following laboratory

    tests on the samples obtained that includes

    Solubility Test, Softening Point Test, PenetrationTest and Saybolt Viscosity Test. The scope of work

    in this study is on the determination of the bitumengrade at temperature of 25C and 60C. Another

    work is the determination of the temperature atwhich bitumen attained its standard fluidity for the

    purpose of mixing with aggregate.

    Also, work done is on the determination of the

    purity of bitumen and contamination in bitumen.

    The purpose of this study is to identify statistically

    the satisfactory performance of the asphaltproduced for the construction of highway

    pavements from three asphalt plants within the

    southwest of Nigeria for safety considerations. Thesignificance of this study is that majority of asphalt

    bitumen being used in the southwest of Nigeria

    which is in tropical region are of materials meant

    for temperate climate and this is a fatal reason for

    premature failure of their flexible pavements.Premature failure of roads makes highways

    dangerous and leading to high rate of fatal accidentsof vehicles which is a trend to loss of lives and

    properties.

    MATERIALSBitumen used for road construction are viscous

    liquid or semi-solid materials that is black to brownin colour with less free carbon and consisting

    essentially of hydrocarbons and their derivatives,

    which are soluble in trichloroethylene Brennan andOFlaherty (2002). According to Wright (2003)

    bitumen produced from petroleum is softer but asthe bitumen cools down to room temperature, it

    becomes a semisolid viscous material. The

    consistency of the residues produced duringpetroleum refinery can be further modified to

    paving bitumen by the solvent deasphalting, or thesolvent extraction processes. Bitumen produced

    from the vacuum-steam distillation exists as asemisolid at room temperature, and usually proper

    workability can be attained by heating it to atemperature of 120C to 165C to liquefy it for

    purpose of mixing it with heated aggregates. Table

    1 is showing the typical uses of bitumen that arecategorized into Viscosity gradedoriginal,

    Viscosity gradedresidue and Penetration graded

    which is useful in the selection of any particular

    type of pavement construction. The consistency of

    bitumen materials is important in flexible pavementconstruction because it is a tool to indicate the

    grade or class of the available bitumen at aspecified or a particular temperature. It is important

    that the temperature at which the consistency isdetermined be specified as in Tables 2 and 3, since

    temperature significantly affects consistency of

    asphalt materials. Tables 2 and 3 are showing thepenetration and viscosity grades of bitumen or

    asphalt cement that are normally available in themarket for the production of asphalt for flexible

    road pavements respectively.

    Table 1: Typical Uses Of Bitumen

    Source: Wright, 2003

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    Table 2: Penetration Grades of Bitumen

    Source: Wright, 2003

    Table 3: Viscosity Grades Of Bitumen

    Source: Wright, 2003

    METHODOLOGYThe particular grade of bitumen or asphalt cement

    is designated by its penetration and viscosity, bothof which will give an indication of the consistencyof the material at a given temperature. In this study

    bitumen examined were samples from threeselected asphalt plants that produce asphalt for

    pavement construction in Lagos, Ogun, Oyo, Osun,Ondo and Ekiti States within the southwest of

    Nigeria. Representative samples of bitumen were

    collected from three selected asphalt plants for fourdifferent months. Laboratory tests were carried on

    bitumen samples obtained from the three selectedasphalt plants at the department of Civil and

    Environmental Engineering, University of Lagos.Solubility Test was carried out for it was used tomeasure the amount of impurities in the bitumen

    material. Softening Point Test, Penetration Test andSaybolt Viscosity Test were also carried out in the

    course of this study. Three tests were carried out on

    each of the monthly collected representative sampleof bitumen per asphalt plant. The mean value of the

    three tests was considered as the sample

    representation for the monthly Solubility, Softening

    Point, Penetration and Saybolt Viscosity Tests pereach asphalt plant.

    Solubility Test2 g of bitumen sample from the plant was dissolved

    in 100 ml of trichloroethylene a solvent for 30minutes and the solution was filtered through a

    filter paper into a crucible. The material thatretained on the filter paper was then dried and

    weighed and used to calculate the percentage of the

    weight of the original bitumen sample. Thesolubility test of bitumen sample with full detail of

    the equipment used is fully described in theAASHTO D T44-03 (2006).

    Softening Point TestThe bitumen sample obtained from the plant was

    heated to a temperature between 75C and 100C asa consideration for approximate softening point to

    be in complete fluid form. Heated bitumen was then

    poured into standardized two rings of 16 mm insidediameter and 6.5 mm high attached to a metal plate

    and left for 30 minutes to cool at room temperature.After which a steel ball of 10 mm was placed on

    each of the bitumen of the standardized two rings.

    The assembled instrument of the rings, bitumen andsteel balls was placed inside a beaker with distilled

    water. The boiling water was then stirredcontinuously while noticing the temperature change

    using an emerged thermometer. As the temperatureincreases gradually the bitumen softened and

    thereby permitting the ball to eventually sink to thebottom plate etched 25 mm below the rings. Thetemperature at which the balls touched the bottom

    plate were observed and recorded of the meanvalue. Details of Softening Point Test on bitumen

    sample with full detail of the equipment used are

    fully described in the ASTM D36-95 (2000).

    Penetration TestThe bitumen sample was softening to a pouring

    consistency temperature between 75C and 100Cand stirred to make it homogenous and free from air

    bubbles and water. The sample was then pouredinto a standard container to a depth of 15 mm more

    than the expected penetration depth. The bitumen

    sample container was then placed in a temperaturecontrolled water bath at a temperature of 25C for

    one hour and after then it was removed and laterplaced at the penetrometer equipment for the

    penetration test. Here, the penetrometer needle was

    brought in contact with the surface of bitumensample and the reading of dial was set at zero. After

    which the standard needle with a load of 100 g wasallowed to penetrate the bitumen sample for exactly

    5 seconds. The penetration is given as the distancein units of 0.1 mm as the needle penetrates the

    bitumen sample. AASHTO D T49 (2006) gives full

    details of the penetration test.

    Saybolt Viscosity Test

    The Saybolt Furol Viscometer with tube 10.8 cm

    long and 4 cm in diameter. An orifice of 0.3 cmdiameters is connected to an opening of 1 cm

    diameter at the bottom of the tube. The standard

    tube was then placed in a larger water bath of theinstrument fitted with an electric heater and astirring device. A heated bitumen sample that has

    been filtered through a 100m mesh was placed

    directly into the viscometer tube closed with a

    stopper at the 1 cm diameter opening until the levelwas above the flow rim. The bitumen sample was

    then heated to 60C temperature. Immediately uponreaching the 60C temperature, the stopper was

    removed, and the time in seconds for exactly 60 ml

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    of the asphalt material to flow through the orificewas recorded. Description in full details of the

    equipment for the Saybolt Viscosity Test is inAASHTO T72-97 (2001).

    RESULTS AND DISCUSSIONThe summary of the bitumen representation sample

    results on the solubility test obtained from the threeselected asphalt plants in the southwest of Nigeria

    is in Table 4. Table 4 is showing how the results of

    the solubility test are in conformity to AASHTO DT 44-03 (2006) and the FMW (2007). It is also

    obvious in Table 4 that the bitumen samplerepresentation from each of the three asphalt plants

    passed the solubility test at a level of higher free ofimpurities contamination. Assurance could also be

    noted that the material tested for asphalt productionis not tar for in tars case the presence of impuritieswill be higher and will not conform to the standard

    specification although they both have black tobrown colour. Moreover, it must be noted that the

    solubility value of bitumen sample tested is not

    lower than that of the standard specification values.

    This is because such a situation will lower the hot

    mixed-hot laid asphalt bonds and finally causeuntimely deterioration of the pavement under the

    traffic.

    In the case of softening point tests, summary of thebitumen representation sample results obtained

    from the three selected asphalt plants in the

    southwest of Nigeria is in Table 5. The results ofTable 5 on softening point tests are in conformity to

    ASTM D36-95 (2000) and FMW (2007). Theconformance of the tested samples to standard

    specifications is an indication that the bitumen

    materials when used for hot mixed-hot laid asphaltwill be of higher workability, proper enhanced

    mixing with aggregates and the possibility of fireoutbreak is eliminated.

    Table 6 contains the summary of the penetrationtest result values on bitumen representation samples

    obtained from the three selected asphalt plants inthe southwest of Nigeria. The table is showing how

    the results of the penetration test are validated using

    AASHTO D T 49-06 (2006) and FMW (2007)

    standard specification values. A glance at thesample results of penetration tests of Table 6 and

    comparing it to standard penetration grades

    specification of bitumen of Table 2 it is obviousthat one third of the results conformed to AC 60/70while two thirds conformed to AC 85/100. It is to

    be noted that AC 60/70 is a harder bitumen material

    while AC 85/100 is a softer one. However, it could

    be argued that the majority of the bitumen materialsin used for asphalt production in southwest of

    Nigeria which is in tropical region are suitable fortemperate climate region countries. It is the

    addition of solvent such as propane, butane and

    pentane used on soft vacuum-steam-refinedbitumen from petroleum refinery that brings about

    harder asphalt bitumen materials. The additionaluse of solvents during further distillations to

    produce harder bitumen warrants more cost and

    manufacturers may want to elude this process oreconomise that will not satisfactorily produce

    bitumen of AC 60/70. Marketers will buy thematerials they found on ground or go for cheaper

    bitumen and for this reason unsuitable bitumen may

    be imported into Nigeria at the expense of usingsame to produce unsatisfactory asphalt in

    Southwest of Nigeria.

    Table 7 contains the summary of the viscosity testresult values on bitumen representation samples

    obtained from the three selected asphalt plants inthe southwest of Nigeria. The table is showing howthe results of the viscosity test are validated using

    AASHTO T 72-97 (2001) and FMW (2007)standard specification values. Comparing the

    sample results of viscosity tests of Table 7 to

    standard viscosity grades specification of bitumen

    of Table 3 it is obvious that the whole results is not

    conforming to grade AC 20. Bitumen of AC 20 isthe recommended grade as found in Table 1 for the

    production of hot mixed-hot laid asphalt forhighways, airports and parking areas in tropical

    regions of which southwest of Nigeria is a part.Bitumen at the viscosity grade of AC 20 will

    provide a uniform film for binding action in tropical

    regions whereas bitumen with higher viscosity willresists compacting effort and bitumen with lower

    viscosity will only lubricates the aggregate particles(Gupta and Gupta, 2007).

    Table 4: Bitumen Sample Solubility Tests

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    Table 5: Bitumen Sample Softening Tests

    Table 6: Bitumen Sample Penetration Tests

    Table 7: Bitumen Sample Viscosity Tests

    Figure 1: Viscosity Bitumen Sample at Location A

    Figure 2: Viscosity Bitumen Sample at Location B

    Figure 3: Viscosity Bitumen Sample at Location C

    It is apparent in Table 3 that the bitumen samples

    tested are of AC 2.5, AC 5 and AC 10 whilerelating results obtained and that the bitumen arenot useful for hot mixed-hot laid asphalt in

    southwest of Nigeria being a tropical region. Thebitumen samples tested revealed that the materials

    could be useful for the production of hot mixed-hot

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    laid asphalt in temperate regions or used forbitumen-aggregate applications of surface

    treatments in tropical regions as shown in Table 1.Figures 1 through 3 are charts presented in order to

    vividly illustrate and compare viscosity bitumen

    sample results from the three selected asphalt plantsin the southwest of Nigeria. It is obvious from the

    three charts that none of the bitumen from theasphalt plants of comply with standard

    specifications of AASHTO T 72-97 (2001) and

    FMW (2007).

    CONCLUSIONThe main conclusions derived from the bitumen

    samples obtained from the three selected asphaltplants in the southwest of Nigeria after the

    laboratory tests are as follows:1. The three selected asphalt plants representative

    bitumen samples passed the laboratory

    solubility tests with the experimental resultscope within 99.90% - 99.99% when compared

    to standard specifications of 99.00% - 99.99%

    of AASHTO T 44-03 (2006) and FMW

    (2007).

    2. The three selected asphalt plants representativebitumen samples also passed the laboratory

    softening tests because ASTM D36-95 (2000)and FMW (2007) specification for same is

    within the range of 40% - 55% while theexperimental result scope is 44C- 55C.

    3. Considering the penetration tests carried out in

    the laboratory on the three selected asphaltplants representative bitumen samples,

    validating results obtained with 60/70penetration values at 25C temperature of

    AASHTO T 49-06 (2006) and FMW (2007)

    specification show that:i. Asphalt plant A bitumen sample

    passed the test once of the four testscarried out therefore having a score of

    25% compliance.ii. Asphalt plant B bitumen sample also

    passed the test once of the four tests

    carried out therefore having a score of25% compliance.

    iii. Asphalt plant C bitumen sample

    passed the test twice of the four tests

    carried out therefore having a score of50% compliance.

    4. The three asphalt plants representative bitumen

    samples failed the Saybolt Viscosity laboratorytests at 60C temperature because AASHTO T72-97 (2001) and FMW (2007) specification

    for same is within the range of 1600 - 2400

    poise while the experimental results scope are

    as following :i. Asphalt plant A bitumen sample

    Saybolt Viscosity laboratory tests at60C temperature results are within

    the range of 170.24 - 940 poise.

    ii. Asphalt plant B bitumen sampleSaybolt Viscosity laboratory tests at

    60C temperature results are withinthe range of 171.20 - 988 poise.

    iii. Asphalt plant bitumen sample Saybolt

    Viscosity laboratory tests at 60Ctemperature results are within the

    range of 598.00 - 1033.60 poise.5. The unsatisfactory results from Penetration and

    Saybolt Viscosity tests as shown in this study

    could significantly affect the performance ofasphalt leading to the premature failure of

    flexible pavements as presently prominent insouthwest of Nigeria.

    RECOMMENDATIONThe general practice in Nigeria is in using imported

    bitumen of which the majority is from temperatecountries where they use different bitumen grade

    that is not conforming to asphalt being produced inNigeria. In view of this it recommended that

    1. The Federal Government of Nigeria should

    endeavour to establish at least a factory for

    now in each of the six geopolitical zones of the

    nation to be importing bitumen for the purposeof upgrading same to the required 60/70

    penetration and 1600 - 2400 poise of viscositygrade.

    2. The suggestion by the Asphalt Institute (1965)that 85/100 penetration could be used for

    paving highways and streets in Hot climate for

    medium to light traffic should be discouragedin Nigeria. This is because asphalt produced by

    manufacturers using bitumen of 85/100penetration meant for medium to light traffic

    could end up been used for heavy traffic

    highways and streets that can lead to prematurefailure of the pavements.

    REFERENCESAASHTO T 44-03, (2006): Solubility ofBituminous Materials, in Standard Specificationsfor Transportation Materials and Methods of

    Sampling and Testing, Twenty-Sixth edition,American Association of State Highway and

    Transportation Officials, Washington, D.C

    AASHTO T 49-06 (2006): Penetration ofBituminous Materials, in Standard Specifications

    for Transportation Materials and Methods of

    Sampling and Testing, Twenty-Sixth Edition,American Association of State Highway andTransportation Officials, Washington, D.C

    AASHTO T 72-97 (2001): Saybolt Viscosity,

    Standard Specifications for TransportationMaterials and Methods of Sampling and Testing,

    Twenty-Sixth edition, American Association ofState Highway and Transportation Officials,

    Washington, D.C

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