L13 - Advanced PLC Programming for Micro800 Controllers and PanelViewTM 800 … · 2016-03-24 ·...

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

L13 - Advanced PLC Programming for Micro800® Controllers and PanelViewTM 800 Graphic Terminals

Hands-on Lab

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 2

Agenda

Hands-on Lab Introduction

Connected Components Accelerator Toolkit (CCAT)

Micro800 PTO Motion

What’s in Connected Components Workbench™ Release 8.00

Micro800® Family

What’s Coming in Connected Components Workbench Release 9.00

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Micro800® Controller Family

3

Nano PLC Micro PLC

Micro810®

Programmable relay

replacer and timer8A relay outputs,

Analog inputs

Perf

orm

an

ce/F

eatu

res

Local I/O

Micro830®

For standalone machines

with motion

12pts

20-36pts

10-88pts

24-132ptsEach controller is cost and performance that

is optimized for specific applications

Micro820™

For smaller standalone

machines and remote

automation

Embedded

Analog I/O

Micro850®

For standalone machines

with motion and more I/O

and Ethernet connectivity.


Agenda



Micro800 PTO Motion


Micro800® Family



Run Mode Change - Available in Developer Edition

Archive Manager helps to track changes to the project with a time stamp

and description - Available in Developer Edition

Project import/export makes sharing and copying of project easier

Unattended installation

Full Windows 8.0 and 8.1 support including Micro810 USB Driver

New features that aretargeted to ease your development and maintenance of your applications.

Connected Components Workbench™

Release 8.00



Release 8.00

6

Motion feedback axis with 2080-MOT-HSC plug-in

Supports motion instructions. No more UDFBs for motion feedback

applications.

DeviceNet pass-through and diagnostics

Makes debugging DeviceNet network easier

Bit access of integer array elements

Update update firmware from microSD card

New features that are targeted to ease your development and maintenance of your applications.


Secure Variable Access

Prevent access to global variables over a CIP network

New features that are targeted to ease your development and maintenance of your applications.


Release 8.00


Workbench Release 8.00 (or higher) required to support PanelView™ 800 HMI

DesignStation 8.00 (or higher)

Easily migrate PanelView Component applications using ‘Change Graphic Terminal’ feature

PanelView Component applications are compatible with PanelView 800 terminals but it is recommended to use the ‘Change Graphic Terminal’ feature due to screen size, resolution and color differences especially with 7” and 10”

Additional industrial symbols available to make screens more representative of actual machine

RSLinx® Classic support. Browse Ethernet network and download easier.

Enhanced recipe function

ControlFLASH™ software supported to update firmware

Larger alphanumeric keypad to help reduce mistakes when entering values

Overview of new Component HMI

PanelView 800 HMI Release 8 Required to Support New Component HMI


Agenda



Micro800 PTO Motion


Micro800® Family



Product Key FeaturesExecutive Summary

10

Refreshed look with Microsoft

Latest PC hardware support including high-resolution displays and Windows Server 2012 support

Focus on overall workbench usability

New ‘Add Device Selector’ with network browse

Selective installation reduces install time

Hardware support

New Micro800® Encompass™ Partner 2085 expansion I/O modules (Generic Profile)

2085sc-IF8U, 2085sc-IF4OF4, 2085sc-IF16, 2085sc-OB32/OV32, 2085sc-OF8

Improved Micro800 Cross Reference

Micro800 Socket Programming for non-CIP device support (bar code readers, printers)

Micro800 Run Mode Configuration Change for Ethernet and Modbus RTU address to reduce commissioning time

Guardmaster® 440C-CR30 editor enhancements

Release 9.00AFD Nov 30, 2015

Add Device Selector


Add Device (Replaces Device Toolbox)

Easy Workflow for Populating Project Organizer with Devices

Intuitive workflow for

new and experienced

users

Add Device using

shopping cart method

by selecting catalog

number and

description from list

Discover Device on

the network and

upload catalog

information

immediately


Initial Start PageReplaces Quick Tips Page

Easy project navigation

Create new offline

Edit existing

Create new with online

device Discover

New users start here to

access online resources

Quick access to most

recently used projects


Product Key FeaturesImproved Cross Reference

Clear categorized reference information

The cross reference browser in

Release 9, can now show the

Controller variable referenced in HMI

Unused variables can now be listed

In R8


Product Key FeaturesUninstall Utility

Does a clean uninstall of Connected Components

Workbench™ software and its Components by

default

Use the Connected Components Workbench

Release 9 Uninstall utility to selectively uninstall the

Components that you no longer need


Product Key FeaturesDesignStation Supports PanelView 800 to CompactLogix 5370 L1 Connectivity

Connected Components Workbench

Relese 9 DesignStation enables

PanelView™ 800 to support

CompactLogixTM 5370 L1 controller.

In DesignStation, Add Controller

“CompactLogix L1” and configure the IP

address

Note: To make use of this

feature, PanelView 800

Terminal Firmware required is

v3.011 (Planned AFC End Dec

2015)


Product Key FeaturesDesignStation Supports PanelView 800 to CompactLogix™ 5370 L1 Connectivity

Map the Controller Tags with the

PanelView™ 800 HMI tags

Develop your screens

That’s it!

Note: To make use of this feature, PV800 Terminal Firmware

required is v3.011(Planned AFC End Dec 2015)

PV800 HMI Tags Controller Tag Address, with the same

Tag Name and Addressing format as in

CompactLogix 5370 L1


Agenda



Micro800 PTO Motion


Micro800® Family



Basic Concept of Pulse Train Outputs

18

Typically PTO Motion is for precise positioning applications that require more flexibility than provided by Index Positioning

Also used for precise velocity control especially if position registration is required (Not used for torque control)

A pulse rotates the motor by a fractional amount (for example, 1/2000 revolution)

Pulse Train Output (PTO)

- 24V

Direction

Pulse

Pulse1

Pulse2

Pulse3

Pulse4

PTO is low cost and good performance. Can be interfaced using

low cost shielded wiring to any component servo drive


PTO Type of Motion Control

19

Motion planner in controller sends commands to Kinetix® 3 servo drive

Kinetix 3 servo drive sends power to the motor and receives feedback

from the encoder


Micro800® Motion Features

Support up to 3 axis

with PTO

• Compatible with Kinetix® 3/300, and third party drives that support PTO

• Exact position registration of PTO axis with Touch Probe

• Available on Micro830® and Micro850®

Easy to use GUI for

configuring the Motion

• Create and configure axes in Connected Components Workbench using 5 simple to use configuration screens

• Use the Axis Monitor to see important information about the status of axes

Dedicated motion

instructions

• Easy to use motion instructions

• Reduce the complexity of motion programming


Program Example: Homing

21

• Moving part at right (positive) side of Home switch before homing starts

1. Moving part moves to its left side (in Negative direction);

2. When home switch is detected, the moving part decelerates to stop;

3. Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge;

4. Once home switch on->off is detected, record the position as mechanical home position, and decelerate to

stop;

5. Move to the configured home position (the mechanical home position that is recorded during moving back

sequence, plus the home offset configured in Axis configuration in Connected Components Workbench GUI).

Axis homingAxis Homed


Wide Variety of Motion Applications

22

Packaging

VFFS (Vertical Form Fill and Seal)

Case Erector

Stretch wrapping

Material Handling

Conveyors

Sorters

Pick and Place

Cutting

Energy

Solar PV Two-axis positioning

Solar Thermal single-axis positioning


Agenda



Micro800 PTO Motion


Micro800® Family



Connected Component Accelerator

Toolkit (CCAT) Assists with product selection

Jumpstarts the CAD documentation

Provides sample machine and

application code for logic and HMI

Using this tool results in Significantly reduced development time

Enhanced performance

24

Your Machine

Sample Code

PowerFlex & Kinetix

Drives

Connected Components Accelerator Toolkit


The CCAT includes automation engineering design tools for the

entire machine control application development.

- Bill of Material

- CAD

- Logic

- HMI

- Quick Start

The CCAT allows Machine Builders to significantly reduce design

time and cost; allowing them to concentrate on the intellectual

property that produces compelling and differentiating machine

features.

25

Bill of Material Files

Wiring Diagrams and

Panel Layout Drawings

HMI Screens for status and

diagnostics

Quick Start for Base

System Setup

Programming for control and

configuration

Connected Components Accelerator Toolkit


Agenda



Micro800 PTO Motion


Micro800® Family




27

In this lab, you will use the Connected Components Accelerator Toolkit

(CCAT) to help you quickly develop a simple labeling machine that

includes a Servo motor and an AC motor



28

By using the Connected Components Accelerator Toolkit (CCAT) to generate a starting labeling machine

project, you will have a significant head start on your labeling machine design and logic development. After

only several minutes of configuration, CCAT will generate a bill-of-material, a set of relevant CAD drawings, a

set of relevant quick start guides, a starting Micro800® project, a starting PanelView™ 800 application and an

overall project document with links to all of the components of the project and additional information available

via the Internet.

In this lab, you will:

Use CCAT to generate a ‘Starting Labeling Machine’ project

Use Connected Components Workbench software to:

Complete the configuration of the Micro850®

Download the Micro850 project and PanelView 800 application

Test out the ‘machine’ in Manual mode

Complete the programming of the machine logic for Auto mode

Run the ‘machine’ in Auto mode

L13 - Advanced PLC Programming for Micro800 Controllers and PanelViewTM 800 … · 2016-03-24 ·...

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Transcript of L13 - Advanced PLC Programming for Micro800 Controllers and PanelViewTM 800 … · 2016-03-24 ·...