Kritha Convertors Pvt. Ltd. -...

Factory & Office Kritha Convertors Pvt. Ltd. 84 / 5, North Phase, SIDCO Industrial Estate, Ambattur, Chennai - 600098.Tamil Nadu

Phone: 044-42065078 Email: [email protected]

Kritha Convertors Pvt. Ltd.

“Manufacturing and Machining of Ferrous Castings”

AN ISO 9001:2008 / TS 16949:2009 CERTIFIED UNIT

Foundry Division



We are pleased to introduce ourselves as one of the most growing manufacturing company in all types of ferrous castings. It was established in the year 2003 by young Entrepreneurs Mr.K.Sakthivel and Mr.K.Kumar who are from metallurgy graduates background, with commitment to excel by exploring new opportunities with focus on customer needs has always been the mantra of success. Kritha Convertors is an ISO 9001: 2008 certified company and has created a reputed niche in the market. The foundry division is located at SIDCO Industrial Estate, Ambattur, Chennai-600098 and our machine shop is located at Ulundai Village, Tiruvallur, Chennai – 602105, Tamilnadu. Over the years, Kritha Convertors has successfully focused on updating technology, improving skills, increasing productivity and augmenting infrastructure to cater our valuable clients like TAFE, L & T VALVES, Lucas-TVS, Ashok Leyland, Kubota, AMREP, JM Frictech, Lapmaster Wolters etc. These strengths have helped the Company gain a distinct edge over competition. Being one of the fastest growing foundries in the country, with an installed annual capacity of 12000 MT of grey iron. Our aim is to increase the capacity to 36000 MT Kritha Convertors is well-connected by road to Ports and Airports, both domestic and international, making it easy to connect to customers at any part of the globe. This makes Kritha Convertors accessible to customers all over the world, ensuring that clients are always in touch and at reach. We have placed a very dynamic & responsive organization in place, having core competency & capability for their respective functions. We will be totally dedicated & fully focused on quality & delivery requirements of our customers. We are very much interested in developing a long term business relationship with your esteemed organization with following salient features

! Quality & Quantity Supplier of Grey Iron Casting & Ductile Iron Casting ! Single Source & Ready to Fitment Supplier of components to OEMs ! Fully finished components ! Meeting OEM Standards/ International Standards. ! Processes with all Modern Facilities ! Capable of producing components Weight Ranging 0.5 Kg to 1000 Kgs ! Have Production Capacity of 1000 Tons per Month

We hope our manufacturing services are interesting to you and request you visit our plant meanwhile we provide you outlook of our company and look forward your valuable enquires for Manufacture of Castings, Shot-blasting of castings and Painting of castings



FACILITIES

CORE SHOP

" Engineering " Core shop " Sand Plant " Sand Laboratory " Moulding " Melting quality Lab

" Melting " Shot Blasting " Fettling " Machine Shop " Paint Shop " Packing & Delivery

! CAD CAM Method for pattern tool design & development ! Casting simulation software for flow, solidification & Thermal analysis ! CNC, VMC routed pattern manufacturing ! 3D modelling, 2D Drafting & Assembly

ENGG - PATTEN SHOP

! Co2 Process ! Automatic Shell Core ! Cold Box Shooters



SAND PLANT

SAND PLANT LAB

Universal Strength Machine

Muffle Furnace Mould Hardness Tester

Core Hardness Tester

Sand Sieve Shaker Moisture Tester Sand Rammer Permeability Measurement

Make: Sree Abirami Equipments

Storage Capacity: 100 Tons Capacity: 20 Tons / Hr



MACHINE MOULDING

Molding Process Mono Rail and Molding Box track

Moulding Box Capacity

! Total Box = 400 ! 540 x 540 x 125 = 140 ! 520 x 400 x 125 = 150 ! 600 x 600 x 125 = 110

ARPA 300 Box Size : 540 x 540 x 125 mm Capacity : 50 moulds/Hr Make : DISA Machines: 1 Pair

ARPA 450 Box Size : 600 x 600 x 125 mm Capacity : 30 moulds/Hr Make : SMFA Machines: 1 Pair



MELTING QUALITY LAB

MELTING Induction Furnace

Make: Inductotherm Capacity: 550 KW 1 Ton x 2

Crucibles

Carbon Silicon Analyser Automatic Thermal Analysis & Temperature measurement Determines CE %, C % & Si % Range: 1100 to 1400 ̊

Model : SPECTRO MAXx Make : AMETEK, Germany Capability : Analyses chemical composition Of metal with 20 elements

Cupola Capacity: 3 MT/Hr

Spectrometer Thermocouple Pyrometer Temperature measurement of molten metal Range : 1000 to 1750 ̊C



SHOT BLASTING

CASTING INSPECTION LAB Metallurgical Microscope With Image Analyzer

Make/Model : ITALY / DMI CROWN Capability : Magnification up to 550x

Brinell Hardness Tester Capacity : 3000 Kg

Make : Suraj

Height Gauge

Vernier Caliper

Make: DISA Capacity: 500 Kgs with 2 Impellers

Automatic Hanger type



PAINT SHOP

Spraying - Primer - Top Coat Conveyor Length: 75 m No. of Hook: 125 Pitch : 600 mm

Oven Set Temperature 140 – 145 0c Component Baking Temp : 80 – 90 0c

Dipping - Primer - Top Coat

PACKING & DELIVERY ! Polythene Wrapping ! Foam / Bubble Sheet ! Pallet ! Wooden Boxes

Capacity No of Components / 12 Hrs - 375 Nos

Total Capacity / Month / 24 Hrs - 18750 Nos



ESTEEMED CUSTOMERS

PRODUCT GALLERY



The proposed DISA make Vertical High Pressure moulding line under construction at G-13 Kakkalur Industrial Estate, Thiruvallur District Tamilnadu. Moulding Box capacity 550 x 500 with 200 box per hr.

EXPANSION PLAN IN PIPELINE



Lost foam casting is used to make outboard engine components (Engine block, Cylinder heads etc.)

Lost foam casting



Quality Policy Quality Objectives ! Committed to achieve Customer Satisfaction

by meeting Needs and Expectations of the Customer

! Continual Improvement through effective implementation of QMS in our PROCESS, SYSTEM, PRODUCT

! Reducing Customer Complaints (ZERO) ! To Achieve Customer Satisfaction (100 %) ! Increase the Delivery Performance (100 %) ! Reduction of In-House Rejection PPM (0.5 %)

PRODUCTS MANUFACTURED Grey Iron Castings FG 150 FG 200 FG 220 FG 260 FG 300

Ductile Iron Castings SG 400/15 SG 500/7 SG 600/3

Director Mr. K. Sakthivel Mob: 93805 33396 [email protected]

Director Mr. K. Kumar Mob: 98840 68555 [email protected]

Where We Are 84 / 5, North Phase, SIDCO Industrial Estate,

Ambattur, Chennai – 600 098. Tamilnadu

Thank you …

Kritha Convertors Pvt. Ltd. -...

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