KRISS Armorer's Course 2012

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    Armorers CourseFebruary 2012

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    Introduction and Course Overview

    Purpose: To provide a general introduction to the KRISS Vector

    operating principles, design, mechanics, disassembly, maintenance

    and re-assembly so that KRISS dealers and operators can achieve

    the understanding and expertise required to successfully service theKRISS family of firearms.

    Topics:

    Disassembl

    Maintenance

    Reassembly

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    Disassembly and Inspection

    Slider and Bolt Assembliespg 4

    Upper Housing and Lower Housing

    Upper Housingpg 5

    Ejection Portpg 6

    Safe/Fire Selector Leverspg 7

    Picatinny Rail and Mountingpg 8

    Fire Control Group (FCG) frame assemblypg 9

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    Disassembly and Inspection

    SLIDER AND BOLTSLIDER AND BOLTSLIDER AND BOLTSLIDER AND BOLT

    1. Remove the bottom two push

    pins and pull the charging

    handle to release the slider and

    bolt assembly from the lowerhousing. Grasp the base plate

    and pull down and pull upward

    on the gun.

    Ensure that the pins are not bent

    or have burrs. Inspect the

    the slider for excessive damageand replace as needed.

    2. Rotate the bolt 90 degrees and

    remove from the slider. Note:

    Pay attention to the

    orientation of the bolt during

    disassembly for reassembly.

    A slight tap on each of the twoslider races will create a high

    pitched tone. If it does not, then

    damage has occurred to the

    slider.

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    Disassembly and Inspection

    UPPER ANDUPPER ANDUPPER ANDUPPER AND LOWERLOWERLOWERLOWER HOUSINGHOUSINGHOUSINGHOUSING

    1. Remove the remaining two push

    pins located in the upperhousing. One forward of the

    ejection port and the other

    forward of the trigger.

    2. Separate the upper and lower

    housing by grasping the upper

    while holding the lower housing.

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    Disassembly and Inspection

    EJECTION PORTEJECTION PORTEJECTION PORTEJECTION PORT

    1. Remove the two 3.0mm

    mounting screws on the lefthand side of the housing.

    2. Remove the ejection port from

    the housing; paying attention to

    capture and save the two

    stainless steel washers on the

    reassembly.

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    Disassembly and Inspection

    FIRE/SAFEFIRE/SAFEFIRE/SAFEFIRE/SAFE SELECTIONSELECTIONSELECTIONSELECTION LEVERSLEVERSLEVERSLEVERS

    1. Remove the ambidextrousFire/Safe levers with a 2.0mm

    Allen wrench.

    The Levers are right and left

    hand specific. If reversed they

    will not operate the Safe/Fire

    severe harm and injury to theoperator.

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    Disassembly and Inspection

    PICATINNYPICATINNYPICATINNYPICATINNY RAIL DISASSEMBLYRAIL DISASSEMBLYRAIL DISASSEMBLYRAIL DISASSEMBLY

    1. To remove the Picatinny Railfrom the upper housing; use a

    1/16 or 1.5mm punch to drift the

    rail retaining pin out (left or

    right).

    2. Remove the flashlight plug set

    screw us ng a . mm a en

    wrench at the front of the upperhousing.

    3. Push the rail forward to expose

    the 3 hex head screws at the

    rear of the upper housing.

    Note: If the rail is too tight to

    move by hand, use a piece of

    nylon stock and a small hammer

    to assist.

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    Disassembly and Inspection

    Lower Housing

    Barrel Shroudpg 11

    Bolt Lock Blockpg 12

    Lower Housing Assemblypg 13-14

    Picatinny Railpg 15

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    Disassembly and Inspection

    BARRELBARRELBARRELBARREL SHROUDSHROUDSHROUDSHROUD

    1. Using a 2.0mm allen wrench,

    back out the set screw enough

    from the collar so the barrel

    shroud can be removed.

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    Disassembly and Inspection

    BOLTBOLTBOLTBOLT LOCKLOCKLOCKLOCK BLOCK ASSEMBLYBLOCK ASSEMBLYBLOCK ASSEMBLYBLOCK ASSEMBLY

    1. With a 2.0mm allen wrench,

    loosen the 4 mounting screws

    from the Bolt Lock Catch Block.

    Note: Heat may need to be

    applied, the screws are held in

    place using Loctite from the

    factor .

    2. The current design incorporatesa spacer under the bolt lock

    block. Past or Future serial

    numbers may not have his part.

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    Disassembly and Inspection

    LOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLY

    1. To remove the lower housing

    (injection molded polymer), usea 3.0mm allen wrench to remove

    the three set screws on the right

    and left side of the housing.

    2. Unhook the return spring for the

    charging handle.

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    Disassembly and Inspection

    LOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLYLOWER HOUSING ASSEMBLY (cont.)(cont.)(cont.)(cont.)

    1. Referencing the photos, grasp

    the barrel, depress the housing

    and press downward. Once the

    housing has been separatedfrom the receiver, pull the plastic

    lower off completely.

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    Disassembly and Inspection

    LOWERLOWERLOWERLOWER PICATINNYPICATINNYPICATINNYPICATINNY RAIL ASSEMBLYRAIL ASSEMBLYRAIL ASSEMBLYRAIL ASSEMBLY

    1. To remove the picatinny rail from

    the lower housing, use a 1/16 or

    a 1.5mm punch. Drift the rail

    retaining pin out (left or right)

    and push the rail forward of the

    lower housing until removed.

    Note: If the rail is too tight to

    ,

    nylon stock to assist.

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    Reassembly

    Lower Housingpg 17 - 20

    Upper Housingpg 21 - 23

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    Reassembly

    LOWER HOUSING REASSEMBLYLOWER HOUSING REASSEMBLYLOWER HOUSING REASSEMBLYLOWER HOUSING REASSEMBLY

    1. Re-insert the lower picatinny rail

    and drift the retaining pin back

    into the mounting hole.

    Note: The rail can only mountedone way.

    2. Re-insert the metal receiver into

    the lower composite housing.

    Pay attention the last round bolt

    catch trigger. It must align with

    the cutout in the left hand

    receiver plate. If you havetrouble seating the lower

    housing, the bolt lock trigger is

    most likely not aligned properly.

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    Reassembly

    LOWER HOUSING REASSEMBLY (cont)LOWER HOUSING REASSEMBLY (cont)LOWER HOUSING REASSEMBLY (cont)LOWER HOUSING REASSEMBLY (cont)

    1. Ensure all the mounting screw

    holes are aligned properly with

    the receiver plate locations.

    2. Apply a drop of Loctite 263(red)

    to each of the 6 mounting

    screws and torque each screw

    to 2.0Nm.

    . -

    charging slider. A hook tool or apaperclip may be needed to pull

    the spring far enough out to re-

    install.

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    Reassembly

    BARRELBARRELBARRELBARREL SHROUDSHROUDSHROUDSHROUD

    1. The end of the barrel shroud has

    a high temperature O ring to

    help with alignment and any

    excess movement. Apply a

    small amount of lubricant or high

    to re-assembly.

    2. Slide the shroud over the barrel

    and align the muzzle end with

    the barrel. Be careful not to tear

    the O ring.

    3. Align the set screw with the

    recess on the underside of the

    barrel.

    4. Apply a drop of Loctite 263(red)

    to the set screw and using a

    2.0mm allen wrench, tighten to

    2Nm.

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    Reassembly

    BOLT LOCKBOLT LOCKBOLT LOCKBOLT LOCK BLOCK ASSEMBLYBLOCK ASSEMBLYBLOCK ASSEMBLYBLOCK ASSEMBLY

    1. Place the spacer in the cutout in

    the housing, the notch must

    align with the receiver plate.

    2. Place the Bolt Lock Block into

    place.

    3. Use 1 drop of Loctite 263(red)

    on each of the 4 screws.

    4. Torque each screw to 1.5Nm

    using a 2.0mm allen wrench.

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    Reassembly

    FIRE CONTROLFIRE CONTROLFIRE CONTROLFIRE CONTROL GROUPGROUPGROUPGROUP (FCG)(FCG)(FCG)(FCG)

    1. Re-insert the FCG, trigger first,

    into the upper housing. Ensure

    the alignment of the take downpin holes and selector lever

    holes.

    2. Place 1 takedown pin through

    the upper housing into the FCG

    .

    3. Place 1 drop of Loctite 243(blue)to the three 3.0mm hex head

    screws. Install them on top of

    the FCG in the upper housing

    and torque to 2.0Nm.

    4. Re-insert the Left and Right

    selector levers and tighten to

    1Nm.

    Note: The levers are Left and

    Right specific.

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    Reassembly

    EJECTION PORTEJECTION PORTEJECTION PORTEJECTION PORT

    1. Install the ejection port into the

    housing using the two 3.0mm

    hex head screws.

    2. Apply a drop of Loctite 263(red)

    to each screw and torque to

    2.0Nm.

    Note: Older serial numbers may

    include 2 small washers that go

    the upper housing. Make sure

    they are re-installed properly if

    your model included them.

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    Reassembly

    PICATINNY RAILPICATINNY RAILPICATINNY RAILPICATINNY RAIL

    1. Slide the picatinny rail back on

    the dovetail of the upper

    housing. Make sure the

    retaining pin hole is toward the

    muzzle end. Use your punch to

    assist in aligning the hole.

    2. Re-insert the retaining pin and

    1.5mm punch. Ensure that the

    pin does not protrude beyond

    the outer edges of the rail on the

    left or right side.

    3. Re-insert the 1.5mm set screw

    of the flash light plug. Do not

    use Loctite on this screw or

    torque.

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    Reassembly

    BOLT AND SLIDERBOLT AND SLIDERBOLT AND SLIDERBOLT AND SLIDER

    1. Ensure the proper alignment of

    the bolt before assembly

    2. Place the front two lugs in the

    bottom set of tracks and pushforward till the rear set of lugs

    are in the bottom tracks.

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    Reassembly

    BOLT AND SLIDER (contBOLT AND SLIDER (contBOLT AND SLIDER (contBOLT AND SLIDER (cont.).).).)

    1. Rotate the slider up into the top

    track and push inward into the

    receiver until the base plate is

    flush with both receiver plates.

    2. Insert 1 push pin into the forward

    most hole of the bottom of the

    lower housing just behind the

    .

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    Reassembly

    UPPER AND LOWERUPPER AND LOWERUPPER AND LOWERUPPER AND LOWER HOUSINGHOUSINGHOUSINGHOUSING

    1. Remove the push pin used in

    locating the FCG in the upper

    housing.

    2. Make sure that the hammer is inthe cocked position. Place the

    upper housing over the lower

    housing and align. Press

    downward and assemble. Be

    sure that the charging handle is

    not in the way.

    3. Insert the 3 remaining take down

    push pins.

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    Exploded Views

    Overall pg 28

    Upper Housing Assembly pg 29

    Lower Housing Assembly pg 30-31

    -

    Stock Assembly pg 34

    Gun Length pg 35

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Exploded Views

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    Information

    Special Tools

    KRISS Warranty Information

    Manufacturer and Contact Information

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    Special Tool List

    SPECIAL TOOLSSPECIAL TOOLSSPECIAL TOOLSSPECIAL TOOLS LISTLISTLISTLIST

    1. 1.5 Nm torque wrench handle

    2. 2.0 Nm torque wrench handle3. 1.5mm, 2.0mm, 3.0mm hex

    head blades

    4. 1.5mm, 2.0mm, 3.0mm hex

    head wrenches

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    Warranty Info

    KRISS USA, Inc. warrants its KRISS Vector family of guns to be free from defects in materials and workmanship. This KRISS

    Warranty is applicable to the original or initial purchaser only and it is effective from the date of purchase and lasts for one full

    year. This warranty can be extended for an additional year on the semi-automatic models (CRB, SBR, SDP) provided the

    initial purchaser registers the gun on the Warranty Registration page of the KRISS USA website within a 30 day period of the

    purchase date.

    Any such defects of which KRISS USA, Inc receives written or electronic notice during the term of this warranty will beremedied by KRISS USA without charge, within a reasonable time after such notification and de-livery of the firearm as

    provided below.

    This warranty does not cover:

    Defects or malfunctions resulting from careless handling or if any modifications are made to the gun.

    Use of defective old or im ro er ammunition corrosion ne lect failure to ro erl maintain abuse or an use not

    referred to in the Owners Manual (see Owners Manual for discussions on ammunition recommendations, care,

    maintenance and handling, and refer to the KRISS USA, Inc website for up dates to the Owners Manual). Criminal misuse, negligence, or use under the influence of drugs or alcohol.

    Scratches or external wear marks on the plastic or metal component parts.

    ANY MODIFICATIONS OR ALTERATIONS TO THE GUN WILL VOID THIS WARRANTY.

    NOTE: KRISS SHALL NOT BE RESPONSIBLE IN ANY MANNER WHATSOEVER FOR INJURY, DEATH OR DAMAGE TO

    PROPERTY AS A RESULT OF THE INTENTIONAL OR ACCIDENTAL DISCHARGE OF THIS FIREARM, OR FROM ITS

    PROPER FUNCTION WHEN THE FIREARM IS USED FOR PURPOSES FOR WHICH IT WAS NOT DESIGNED.

    Problems and Warranty Claims:

    If you experience a problem with your KRISS that cannot be resolved with KRISS USA over the phone, through our website

    or with your KRISS dealer, please contact KRISS USA.

    International customers will have this warranty processing done the distributor/agent that is designated at the time of the

    purchase and transfer to the respective region.

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    Warranty Info

    If you have any questions or need to obtain shipping information, please contact us M-F 0900-1700 Eastern Time

    at 757.821.1089, extension 302.

    Warranty claims should state the model and serial number of the firearm concerned, a statement of proof that you

    are the original purchaser, all necessary e-mail and voice contact information, and a description of the difficulty

    experienced. KRISS USA will accept no responsibility for loss or damage in transit. It is important that you comply

    with federal, state and local laws and regulations in the shipping of firearms to KRISS USA. Upon receipt, your

    firearm will be assigned to a gunsmith. After the work is completed, your firearm will be returned to you.

    Transportation and insurance charges for return to the owner will be paid by KRISS USA ONLY if the claim is

    covered by the warranty. KRISS USA will send you an estimate for the cost of any non-warranty repairs prior to

    performing repair services.

    THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR

    IMPLIED. NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEARE GIVEN AND ANY AND ALL LIABILITY FOR BREACH OF ANY IMPLIED WARRANTY OR WARRANTY

    CREATED BY LAW IS DISCLAIMED.

    Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply

    to you.

    UNDER NO CIRCUMSTANCES SHALL KRISS USA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL

    DAMAGES WITH RESPECT TO ECONOMIC LOSS, INJURY, DEATH OR PROPERTY DAMAGE, WHETHER AS

    A RESULT OF BREACH OF THIS WARRANTY, NEGLIGENCE OR OTHERWISE.

    Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation

    or exclusion may not apply to you in whole or in part. This warranty gives you specific legal rights. You may also

    have other rights that vary from state to state.

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    Warranty info

    KRISS USA

    MAILING ADDRESS:

    KRISS USA

    2697 International Parkway, Suite 4-190

    Virginia Beach, VA 23452

    Phone: 757-821-1089 ext 301

    M F 9:00am 5:00pm EST