KRAUSE & MAUSER - AHK · PDF fileKRAUSE & MAUSER KRAUSE & MAUSER 2016 PRECISION IN FOCUS We...

KR
AUSE
& M
AUSE
R 2
016KRAUSE & MAUSER
PRECISIONINFOCUSWesplitthemicron
Ultra-Precision, High Output, Maximal ProductivityPart and Process Technology
from KRAUSE & MAUSER
Walter Dobesch, Krause & Mauser
VDW-Symposium Vietnam 2016

KR
AUSE
& M
AUSE
R 2
016
AGENDA
The KRAUSE & MAUSER Group
Products
Processes and technologies

VorsprungdurchFreudeanderTechnikVorsprungdurchFreudeanderTechnik
KR
AUSE
& M
AUSE
R 2
016KRAUSE & MAUSER
The KRAUSE & MAUSER Group

KR
AUSE
& M
AUSE
R 2
016
STRUCTUREOF THE KRAUSE & MAUSER GROUP
KRAUSE & MAUSER Holding GmbH
Oberndorf, Germany
AUTOMATION
KRAUSE&MAUSERUSInc.
Rockford, IL, USA
FEIBAEngineering&PlantsGmbH
Traun, Austria
KRAUSECOWerkzeugmaschinenbauGmbH
Vienna, Austria
SERVICES
KRAUSE&MAUSERCHINACo.,Ltd.
Shanghai, China
TIANIAutomationstechnikGmbH
Oberndorf, Germany
MACHINE TOOLS
MAUSERWerkeOberndorfMaschinenbauGmbH
Oberndorf, Germany

KR
AUSE
& M
AUSE
R 2
016
HISTORYOF THE KRAUSE & MAUSER GROUP
19051905
19251925
19311931
19551955
19791979
19851985
19931993
18121812
18671867
19201920
19291929
19561956
19761976
19801980
19821982
19921992
ErnstKrausefoundsacompanyforthemanufactureofhighprecisionmachinetoolsinVienna.Theproduction
programofthisinitialperiodincludeslathes,millingandmaterialtestingmachines.
Thecompanybeginsthemanufactureofthreewheelvans.
Thecompanyachievesaleadingpositioninthefineboringmarket.Thefirstfineboringmachineislaunchedinto
theEuropeanmarket.
Thecompanyspecializesincustommadefinishmachiningsolutionswithafocusoncylinderheadsandblocks.
Anewassemblyfacilityisbuiltfortransfermachines.
ThefirstNCboringheadsaredeveloped.
Entryintothefieldofcompletemachining.
TheroyalarmamentsfactoryinOberndorfisfounded.
Anewtypeofactionisdevelopedforbreechloadingrifles.
Thecompanyexpandsitsproductiontoincludemeasuringdevices,industrialsewingmachines,automobiles,addingandletteringmachines.
Theproductionofcalculatingmachinescommences.
Theproductionrangeisfurtherenlargedtoincludespecialmachinesandtransferlines.
Coordinatemeasuringmachinesareintegratedintotheproductrange.
Developmentofmachiningcenters.
Thefirstfullyautomaticassemblylinesareproduced.
Developmentandreferenceinstallationoflarge,fullyflexiblemachiningsystems.

KR
AUSE
& M
AUSE
R 2
016
HISTORYOF THE KRAUSE & MAUSER GROUP
TheKRAUSEandMAUSERcompaniesaremerged.
Innovativecrackingtechnologiesformachiningconnectingrods.
Referenceinstallationsfordrymachiningsystems,aswellasflexiblemachiningcentersusingstandardmodulesandflexibletransferlines.
FoundationofKRAUSE&MAUSERUSInc.
Take overofTIANIAutomationstechnikGmbH,aqualifiedmanufacturerofloadingequipmentandlinkagesystems.
Integrationoffeibaengineering&plantsGmbHintheKRAUSE&MAUSERmachinetoolgroup aqualifiedmanufacturerofweldingMachinesforcarbodyandchassisparts.NewgenerationofPSmachiningcentersoutofthemodularconstructionkit.
FoundationofKRAUSE&MAUSERInternationalTradingShanghaiCo.Ltd.,P.R.China.
PSInvers:SymbiosisofaMachiningCenterandaSpecialPurposeMachine.
Integrationofhoningandlaserstructuring.
Integrationofballburnishingtechnology.
RapidandsustainablelaserapplicationsduetodevelopementoffibrelaserToday, while retaining the core competences at its locations, e.g. finish machining in Vienna, the KRAUSE & MAUSER Group has an expanded, modular-standardized
technology potential, a global distribution and services network and high potential for the realization of major projects by means of a concentration of capacities.
19941994
19951995
19961996
20002000
20012001
20032003
20052005
20072007
20102010
20082008
Company Profile
20112011

KR
AUSE
& M
AUSE
R 2
016
PART KNOW HOWTHECOMPLETE TECHNOLOGY FORTHEENTIREPOWERTRAIN
Chassis and Rear Axle
RearaxlehousingAxlebridge
DifferentialcaseSuspensionarm
RearaxleTrailingarm
IntakeandexhaustmanifoldWaterpumphousing,Oilpumphousing,
FuelinjectionpumphousingAssemblymountingbracket
Engine Accessories
TransmissioncaseTransmissioncasecover
SelectorforkOutputshaftClutchhousing
Transmission
SteeringknuckleDragbearing
Steeringarm,TierodBrakecalliperBrakemanifold
Chassis - Front Axle
CylinderheadCylinderblock,ConrodCamshaft,Crankshaft,
Flywheel,Oilpan
Engine
KR
AUSE
& M
AUSE
R 2
016

KR
AUSE
& M
AUSE
R 2
016KRAUSE & MAUSER
Products

KR
AUSE
& M
AUSE
R 2
016
PRODUCTS
Transfer Lines Special Purpose Machines Crack and Assembly Systems PS-Series Machining Center PS INVERS Hybrid Machining Center Turn-Key Solutions PRZOPLAN Ultra Precision and Highly Productive Machining Center PS ReFlex Fully Flexible Rotary Transfer Machine

KR
AUSE
& M
AUSE
R 2
016
CRACKING AND ASSEMBLY SYSTEMS
45 Years, 350 Conrod projects worldwide!
Conrod cracking and assembly system

KR
AUSE
& M
AUSE
R 2
016
HYBRID MODULES PS INVERSPS INVERS - the combined advantages of a machining center and a special purpose machine
INVERS
Flexibility and Modularity
Productivity
QualityTFM/SPM
M/CNew Kinematics
Multi-Spindle M/C
Spindles
Work piece

KR
AUSE
& M
AUSE
R 2
016
PS INVERS machining:
no tool change times
no tool change faults
extremely short chip- to- chip times
future- proof module investments
suitable for wet and dry machining operations (free chip fall)
multi- spindle heads can be mounted on up to four sides = flexibility
machining designs with optimized power flow allow high cutting output at highest machining precision
different operations can be combined in one set- up (no faults due to re- clamping)
short time from one multi- spindle machining operation to the next (cycle is shorter than on a transfer line!)
change- over flexibility
HYBRID MODULES PS INVERSPS INVERS - the combined advantages of a machining center and a special purpose machine

KR
AUSE
& M
AUSE
R 2
016
PS ReFlexThe flexible investment and future proof machining concept for 5-axis machining of complex work pieces.
Krause&Mauser has developed an new machining philosophie with the PS ReFlexKrause&Mauser has developed an new machining philosophie with the PS ReFlex
Full Flexibility Single spindle 5-axis machining (3-axis on the tool / machining unit, 2-axis on the work piece) system errors
can be corrected separately Rotative work piece transfer

KR
AUSE
& M
AUSE
R 2
014
Machine Centers PS/MC a success Story
Customer Satisfactionby Continous Innovation
1980ies1960ies
1990ies
2000s
Flexible Machining FFSw/ Central Control
Revoltionary Concept
Innovativ Axis Configuration
Flexibility byModular MachinesHigh-Power Cutting
Full Flexibility and CompatibilityOpen Interfaces instead of complex Machining Modules
Future Customer Requriements considered by Clever Machine Configuration

KR
AUSE
& M
AUSE
R 2
016
PRZOPLANOvercoming the limits; The split with multiple output
PRZOPLAN Overcoming the limitsThe split with multiple output
The most important criteria of effectivity in parts construction are:QUALITY PRECISION AND SURFACE QUALITYPRODUCTIVITY SHORT PRODUCTIVE AND NON- PRODUCTIVE TIMES
In which, on the part of the machine tool:QUALITY can only be optimized by high rigidity
and precision of the guiding systemPRODUCTIVE TIME can only be optimized by
high rigidity allowing high metalremoval rates
NON- PRODUCTIVE TIME can only be optimized by high dynamics in speed and acceleration

KR
AUSE
& M
AUSE
R 2
016
PRZOPLANOvercoming the limits; The split with multiple output
For the machine tool, the requirements of:DYNAMICS LOWEST POSSIBLE MASSESRIGIDITY HIGHEST POSSIBLE MASSES
are fundamentally opposed to each other. None of the machine concepts available on the market have so far been able to meet the above mentioned requirements simultaneously in optimized fashion.
For the first time in the world

KRAUSE & MAUSER - AHK · PDF fileKRAUSE & MAUSER KRAUSE & MAUSER 2016 PRECISION IN FOCUS We...

Documents

Transcript of KRAUSE & MAUSER - AHK · PDF fileKRAUSE & MAUSER KRAUSE & MAUSER 2016 PRECISION IN FOCUS We...