KPI 40th to 48 Week Packing Plant

7/28/2019 KPI 40th to 48 Week Packing Plant

1/18

S.No Description of works Work Type Estimated HoursActual

Hours

1 Vent lines providing to Stationary Packer Devploment 65 34

2

Devploment 95 68

3 Bag discharhe chute round bars fixing work. Devploment 32 34

4 Dedusting lines providing at Stationary Packer Circuit. Devploment 32 34

5 Bags Cleaning Blower fixing at Stationary packer area.Devploment 32.0 34.0

6 Stationary Packer sides covering Frames fabricating. Devploment 260.0 68.0

7 Belt Curtains fixing in stationary Packer area. Devploment 90.0 95.0

367

1 Auto Packer Bag Positioning Belt Conveyor Belt changing. PM 22 24

2 Radimat vaccum pump rtecondion and replacing work PM 15 34

3 Bulk-2 bin unit bag filter bags replaced. PM 26 30

4 Roto packer and auto packer weekly maintenance PM 8 10

5 Stationary packer weekly maintenance. PM 17 17

6 Packing plant genaral check up PM 20 20

7 Bc-28 discharge cute reapir work Repair. 15 17

152


Hours


2Bulk loading bay-1 teiscopic chute bottom rubber cone replacing work PM 14

16

3 spare vaccum pump overhauling work PM 30 34

4Roto packer bucket elavtor belt joint and bucket bolts inspection PM

22 24



7BC-28 conveyor head drum, tail and snub pulley bearings greasing work PM

22 24.5

8 Roto packer and auto packer weekly maintenance PM 8.5 8.5

336.0

Section: Packing plant 40th week



2/18


Hours


2

Manual Truck Loading machine plat form area opening covered with

chequered PlatesDevploment 46

51

3Stationary Packer discharge area Bags Protection Frame fabricated. Devploment

32 34

4 Bulk Loading Bin-1 by-pass pipe line fixing work PM 30 34

5 Stationary packer spillage collecting hoper fabrication 20 22



8 Roto packer and auto packer weekly maintenance PM 10 10

9

roto packer bag discharge pulley full welding work and bag saadles

repir workrepair

30 34

10 Auto pac hoist guide roolers inspecton and 2 nos replaced PM 32 34.0

11 Drum type bag diverting fixed for trail purpose 24 24

12 Auto pack hoist chain track bolt replacing work unplaned 10 10

307.0


Hours

1

Roto packer bucket elevator Removed motor shifting to the Work shop( kw-18.50.) and 7.5 KW Air slide motor

shifting from ground floor to the Bulk loading bins plat formPM

32 34

2 Belt curtains preparation work to close the Stationary packer area openings. 22 25.5

3 Bulk loading bins Signe boards preparation and fixing work. 15 17

4 Auto Packer Hoisting Guide rail bolts inspection and re-tightening and Adjustment work. PM 48 52

5 Auto packer Layer pusher drive geared motor replacement with spare one. PM 8 86 Bulk loading Bin -2 Bag filter Bags replacement with new bags ( 60 Nos ). PM 32 34



184.5 198

198

S.No Description of works Work Type Estimated Hours ActualHours





3/18

1

Roto packer bucket elevator Removed motor shifting to the Work shop( kw-18.50.) and 7.5 KW Air slide motor

shifting from ground floor to the Bulk loading bins plat formPM

32 34

2 Belt curtains preparation work to close the Stationary packer area openings. 22 25.5

3 Bulk loading bins Signe boards preparation and fixing work. 15 17

4 Auto Packer Hoisting Guide rail bolts inspection and re-tightening and Adjustment work. PM 48 52

5 Auto packer Layer pusher drive geared motor replacement with spare one. PM 8 8

6 Bulk loading Bin -2 Bag filter Bags replacement with new bags ( 60 Nos ). PM 32 34



184.5 198

198


Hours

1

Bulk loading Bucket Elevators Discharge Stand by Air slide blower motor replacement work and Cement Silo -1

Extraction Stand by blower motor replacement with Spare motor.PM 22 24

2 Bulk loading Bin-1 Inside air slide boxes and cloth inspectionand air slide box inside cement cleaning work. PM 180 192

3 Bulk loading Bin-1 Venting bag filter discharge by-pass pipe line removing work. PM 30 32

4 Bulk loading Bin-1 Dozing Valve fixing work PM 14 16

5 Layer Pusher Wheel rollers ( 3 Nos) replaced with new one. PM 8 8

6 Auto packer Sliding bar Guide shafts and bearings replaced with new. PM 6 6

7 Bag diverting unit fixed and trail taken and removed for some modifications. PM 30 32

8 Roto packer bag saddles repairing work. repair 15 17

9 packing plant genaral check up PM 13 13

318 340


Hours

1 Stationary packer Trail taken for photo cells timer adjustment purpose. PM 8.5 8.5

2 Stationary Packer Opening areas Belt curtains preparation work. PM 64 22

3 All the roots blowers, unit bag filters Fans, RALs,and screw conveyor bearings grease top up work. PM 15 17

4

Bulk loading bucket elevator-1&2 Gear box internals inspection and bearings grease top up and oil replacement

work.

PM

22 245 Stationary Packer Schedule maintenance works and Photo cell frames fixing work. PM 32 34


7 Roto& Auto maker weekly maintenance PM 8.5 10




4/18

167 132.5


Hours

1 Stationary Packer Opening areas Belt curtains preparation work. PM 66 50

2 Stationary Packer Manual Bag check weighing machine location changing work PM 8 10

3 Bulk bucket Elevator-1 and 2 Bucket bolts and Belt joints inspection and B.E-1 Belt patch repairing work. PM 34 34

4 Roto packer Bag filter bags inspection and Roto packer Feed pipe line leakages arresting PM 22 24

5 Stationary Packer and manual truck loader Schedule maintenance works PM 23 25.5


7 Roto& Auto packer weekly maintenance PM 8.5 10

183.5 175.5


Hours

1 Bulk loading Spouts no-2&4 Telescopic chutes bottom rubber cone replacement work. PM 23 25.5

2 Auto packer Roller table rollers locking plates fabrication work. repair 15 17

3 Bulk loading Spouts no-1 Telescopic chute repairing work. repair 50 56

5

Roto packer feeding air slide box modification done and air slide cloth replaced with new one and dossing valve

replacing with spare one.PM

44 49

6

Roto packer Bag applicator Swivel table drive gear box and motor replaced with spare one and belt conveyor

skirt bords repair work PM 20 24

7

Stationary packer loading conveyor belt Drum Motor Dismantling and re-assembling after Electrical Dept

InspectionPM

24 24

8 Stationary Packer and manual truck loader Schedule maintenance works PM 23 25.5


10 Roto& Auto packer weekly maintenance PM 8.5 11

229.5 254


Hours





5/18

1 Spare vaccum pump over hauling PM 18 20

2 Stationary Packer bottom spillage cement collection bin fabrication work 65 72

3 Filling tubes repairin work repair 6 6

4 Bulk loading BE-1(541-be-205) head drum friction liners replacing work PM 22 24

5 Auto Packer hosit chain alignment work PM 40 44


7 Roto& Auto packer weekly maintenance PM 8.5 8.5

178.5 193.5


Hours

1

Auto packer Hoist drive motor towards Colony side replacement with spare motor and drive gear box internals

inspection and oil replacement work. 32 34

2

Auto packer hoist drives connection shaft replaced with spare shaft with new bearings and Bottom timing belt

patch up work 22 24

3 Stationary packer weekly maintenance. 8.5 8.5

4 Stationary Packer hopper level indicator location changing work and manual truck loader maintenance work. 15 17

5 packing plant genaral check up PM 22.5 22.5

6 Roto& Auto packer weekly maintenance PM 8.5 8.5

108.5 114.5



6/18

Job

Completed

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no

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Job

Completed40th week

no 68 hrs

yes

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yes

yes

yes

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yes


7/18

Job

Completed40th week

41th week

yes 68 192

yes

yes

yes

yes

yes

yes

yes

yes

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Job

Completed

yes

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yes

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yesyes

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JobCompleted


8/18

yes

yes

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yes

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yes

yes

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Job

Completed

yes

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yes

yes

yes

yes

yes

yes

yes

Job

Completed

yes

no

yes

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yesyes


9/18

Job

Completed 45th week

yes 22

yes

yes

yes

yes

yes

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Job

Completed

yes

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yes

yes

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yes

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JobCompleted


10/18

yesyes

yes

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yes

yes

Job

Completed

yes

yes

yes

yes


11/18

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10.5 10.5 8.5Abu Backer 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5

Jose 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Musthafa 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Rajesh kumar kushwa 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Muralidharan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Ashraf 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Jelaludhin 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Prasanan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Radha krishna 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Shift gang)

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 3 3 5.5 5.5 10.5 10.5 8.5

Muralidharan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5

Ashraf 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5

Jelaludhin 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5

Prasanan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5

Radha krishna 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5

Shift gang)

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 11 11 8.5

1 sandeep 8.5 8.5

2 firoz 8.5 8.5

Labour Utilization(For 42thWeek)

Sl. No Names


Sl. No Names


Sl. No NamesDate: 21/10/2012 22 23 24 25 26 2


12/18

3 bhanu 8.5 8.5

4 ramana reddy 8.5 8.5

5 Muralidharan 8.5 8.5 8.5 8.5

6 Ashraf 8.5 8.5

7 Jelaludhin 8.5 8.5 8.5 8.5

8 Prasanan 8.5 8.5 8.5 8.59 Shift gang)

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

1 Mahendra 8.5 8.5 8.5 8.5 12 12 12 12 5.5 5.5 10 10 8.5

2 Radha krishna 5.5 5.5

3 Sallem 5.5 5.5 8.5

4 Anil 5.5 5.5

5 Danesh guptha 8.5

6 Shift gang) 24 24 26 26 32 32

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10 10 8.5

2 Radha krishna 8.5

3 Sallem 5.5 5.5 8.5

4 Anil 5.5 5.5 8.5

5 Danesh guptha 5.5 5.5

6 Hanumanth reddy 8.5 8.5

7 Ramana reddy 8.5 8.58 Shift gang) 24 24


Sl. No NamesDate: 28/10/2012 29 30 31 Date: 01/11/2012 2 3


Sl. No NamesDate: 04/11/2012 5 6 7 8 9 1


13/18

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10 10 8.5

2 Sallem 8.5 8.5 8.5 8.5 8.53 Anil 8.5 8.5 8.5 8.5 8.5

4 Danesh guptha 8.5 8.5 8.5 8.5

5 sandeep 8.5 8.5

6 firoz 8.5 8.5

7 bhanu 8.5 8.5


9 Shift gang) 24 24

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10.5 10.5 8.5

2 Shabeer 8.5 8.5 8.5 8.5 5.5 5.5 8.5

3 Sallem 8.5 8.5 8.5 8.5 5.5 5.5 8.5

4 Anil 8.5 8.5 8.5 8.5 5.5 5.5

5 Danesh guptha 8.5 8.5 5.5 5.5

6 sandeep 8.5 8.5

7 firoz 8.5 8.5

8 bhanu 8.5 8.5


10 Iqbal basha 8.5 8.5

11 Shift gang) 39 39 24

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

Actual

Hours

Available

hours

1 Mahendra 8.5 8.5 8.5 8.5 5.5 5.5 8.5 8.5 8.5

2 babu kumar 8.5


Sl. No NamesDate: 11/11/2012 12 13 14 15 16 1


Sl. No NamesDate: 18/11/2012 19 20 21 22 23 2


Sl. No Names

Date: 02/12/2012 3 4 5 6 7


14/18

3 Danesh guptha 8.5

4 sandeep 8.5 8.5

5 firoz 8.5 8.5

6 bhanu 8.5 8.5


8 Shift gang) 24 24


15/18

Actual

Hours

8.5 50

39.58.5 48

8.5 48

8.5 48

8.5 48

8.5 39.5

8.5 48

8.5 48

8.5 48

54

519

Actual

Hours

8.5 53

39.5

39.5

39.5

39.5

8.5 48

48307

Actual

Hours

8.5 50.5

8.5

8.5

7


16/18

8.5

8.5

17

8.5

17

17

54198

Actual

Hours

8.5 65

5.5

8.5 14

5.58.5

82

172

Actual

Hours

8.5 49.5

8.5 8.5

8.5 14

8.5 14

5.5

8.5

8.5

24

132.5

0


17/18

Actual

Hours

8.5 49.5

8.5 25.5

8.5 25.517

8.5

8.5

8.5

8.5

24

175.5

Actual

Hours

8.5 50

8.5 31

8.5 31

22.5

14

8.5

8.5

8.5

8.58.5

24 63

254

Actual

Hours

8.5 39.5

8.5 8.5

7

4


18/18

8.5 8.5

8.5

8.5

8.5

8.5

24

114.5

KPI 40th to 48 Week Packing Plant

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Transcript of KPI 40th to 48 Week Packing Plant