KPA Unicon Company presentation - Biomass …€¦ · Turnover 50 milj. euro 140 professionals...

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KPA Unicon Company presentation

Jukka-Pekka Kovanen CEO, KPA Unicon .

© 2014 KPA Unicon

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KPA Unicon provides responsible energy solutions and life cycle services

Founded 1990

3 Responsible energy solutions

Turnover 50 milj. euro 140 professionals

Family owned company

KPA Unicon briefly

Responsible energy solutions

KPA Unicon briefly

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Success stories

Lahti Energia - Lahti, Suomi Unicon WT47/2x47MW/16/204/NG, LFO

Helsingin Energia, Helsinki, Suomi Unicon WT235/5x47MW/16/HFO

Lukoil - Vysotsk, Venäjä Unicon WSF25/4x25th/10/184+2x5MW/ NG, HFO-100

Rusvietpetro - Usinsk, Venäjä Unicon WM,WMSF32/5x6MW/13/155/NG,LFO +1x2,5th/8/175/NG,LFO Unicon WF12/3x4MW/12/150/NG,NFO

Parsons - Schuchye, Venäjä Unicon SF89/3x23MW/10/115/NGLFO +2x15,5th/13192/NG,LFO +2x2,6th/32/237/NG,LFO

ArcelorMittal, Temirtau, Kazakstan Unicon SF150/5x30th/14/230/SFG,COG

Rosneft - Sakhalin, Venäjä UNICON-MST125/5x25t/h/39/440/NG Lappeenrannan Lämpövoima

Mertaniemi, Suomi Unicon WT80/2x40MW/16/140/NG, LFO

Storuman Värme AB - Storuman, Ruotsi Unicon ST 40 t/h/82/500/pelletti

Antipinsky NPZ - Tjumen, Venäjä UNICON- WSF130/3x50t/h/16/240/TG,LFO+ 3x9,3MW/6/115/TG,LFO

Lukoil Karpatheftehim - Kalush, Ukraina UNICON SF100/4x25t/h/13/250/NG,LFO

Vantaan Energia, Vantaa, Suomi UNICON WT47/2x47MW/16/204/NG,LFO

Koksohimmontazh/Transneft, Nahodka, Venäjä UNICON WSF53/ 3x22t/h/10/184/LFO + 2x5MW/10/115/LFO

Transneft - Novorossijsk, Venäjä Unicon SF80/4x20th/8/175/NG,LFO

Kotkan Energia Oy, Kotka, SuomiUNICON Bioheat 18MWth / kuori ja hake

Savon Voima, Lapinlahti, Suomi UNICON Bioheat Pelletti 7 MWth / pelletti


Mission We deliver responsible energy solutions in order to drive customer success and well-being of our people.

Vision We are forerunners in the industry and work closely as a part of our customers energy production.

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Biomass and Oil & Gas boiler plant Solutions



Our solutions: » Hot water boiler plants for district heating » Hot water boiler plants for industrial use, for example at sawmill » Steam boiler plants for steam production, for example for industrial purposes » Steam boiler plants and hot water plants for peak load and backup use

» Typical fuels: bark, sawdust, wood chips, peat, forest residues, pellet, briquettes

Biomass solutions

Boiler output 3 to 25 MWth or 4-37 t/h

Boiler output 3 to 25 MWth

or 4-37 t/h

Boiler output 5 to 20 MWth or 3-25 t/h


Utilizes local fuels » Based on effective Biograte combustion technology » Customer-specific boiler plants » District heating » Process steam or heat » Boilers » Integrated fire tube boilers 3-12 MWth

» Water tube boilers 13-25 MWth

» Module based design » Low life cycle costs » Easy to operate and maintain

Biomass solutions


» Solution for hot water and steam production » Fire-tube or water-tube boiler » Wood powered burner is is easy to combine with existing tecnology » Pellet plant reacts quickly to load changes » Fast and easy start-up » Replacing existing oil or gas solution with a pellet plant significantly reduces CO2 emissions

Biomass solutions

Efficient green energy


Efficient energy production

Biomass solutions

» Unicon BFB boiler plants are based on bubbling fluidized bed (BFB) technology » Solutions for industrial steam production

» Boiler plant can produce either saturated or superheated steam

» Hot water boiler are designed for district heating production » Unicon BFB plant reacts quickly to load changes

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» Bark » Wood chips » Sawdust » Forest residues » Milled and sod peat » Harvesting residues » Pellets » Briquette

Secondary fuels › Draff › agro fuels › demolition wood › landscape residue

Typical fuels


Also fuels with small particle size like sawdust and milled peat can be used as main fuel Our combustion technology and solutions are based on decades of accumulated experience in various fuels


Oil and gas solutions

Steam boiler plants Process industry

» Three-pass fire tube boiler » Capacity range: 7 – 300 t/h » Natural circulation water tube boiler » Capacity range: 30 – 600 t/h » Natural circulation water tube boiler » Capacity range: 20 – 300 t/h

Water boiler plants Base load and peak load plants for district heating

» Three-pass fire tube boiler » Capacity range: 5 – 300 MW » Natural circulation water tube boiler » Capacity range: 20 – 500 MW



» District heating and process steam » Module type transferrable and on-site assembled boiler plants » Three-pass fire tube boiler » A low cost solution » Unicon WF boiler size 1-40 MW » Unicon SF boiler size 1-55 t/h » Fuels: Oil or natural gas

Boiler plants equipped with fire tube boilers that use oil or natural gas.


» For district heating » Auxiliary and peak load plant » On-site assembled plants » Natural circulation water tube boiler » Boiler size 20 – 120 MWth

» Fuels light or heavy fuel oil or natural gas

» For industrial and power generating processes

» Module type transferrable and on-site assembled plants

» Natural circulation water tube boiler » Boiler size 30 – 100 MWth


» For steam production » Manufactured as transferrable modules and equipped » Horizontal water tube boilers » Boiler size 20 – 50 t/h » Fuels Natural gas, light and heavy fuel

oil, pellet dust


Our Service Solutions


Finance and Leasing

More value to your customers

Finance

» Finance team spezialises in providing financing solutions » Co-development of projects

» Providing advice on preparing the financial plan, collateral structure and other documents for banks.

» Export Credit Agency finance » close cooperation with Finnish export credit agency Finnvera

Leasing » Leasing contract (3-10 years) » Transferable, modular boiler plants, the plant is transported as modules to the customer’s site. » Monthly leasing and maintenance fees, possibility to redeem the plant after lease period


We take responsibility of plant service aspects so that customers can concentrate on their core-business. Wide range of solutions from spare parts to extensive full service agreements over the entire lifecycle of the plant – covered by one single supplier. Decades of experience guarantee prosessional and effective service.

Service Low operating cost and high productivity


Unicon Operation and Maintenance

Operation and maintenance agreement guarantees the long-term efficient operation of a plant. Customers who have concluded a maintenance agreement are able to forecast better the maintenance costs and required updates. An annual agreement also covers in-service support during the heating season and inspections during shutdowns.


PlantSys A plant monitoring system, enabling remote assistance and remote control according to customer needs via web

A gateway for the user to pick up specific reports generated Benefits

» Specialist resources readily available via remote connection » Organized reports readily available » Operational and maintenance data is available online » Process efficiency can be easily transferred to economic measures, e.g. plant daily output to monetary value

Portal modules

Plant documentation Plant equipment Communication

board Reporting Plants Maintenance


References


District heating applications

Kotkan Energia, Karhula, Finland

Unicon Biograte 18 MWth » Fuels: bark, wood chips » Produce hot water to district heating network » Turnkey delivery

Elenia, Turenki, Finland Unicon Biograte 10 MWth » Fuels: forest residues » Produces hot water to district heating network » Turnkey delivery



Vantaa Energy, Vantaa, Finland Unicon WT 2 x 47 MW, 16bar, 204⁰C » Fuels: natural gas and light fuel oil » The plant produce district heat for Vantaa Energy´s district heating network, and operates also as an auxiliary and peak load plant.


OOO Totaloil / Antipinsky NPZ, Antipinsky oil refinery in Tyumen, Russia Unicon WSF 3 x 50 t/h, 16bar, 240⁰C + 3 x 9,3 MW, 7 bar, 115°C » Fuels: gas » Reserve fuel: light fuel oil » The plant produce steam for the refinery´s processes and district heat for heating of the buildings



Steam applications

Koskisen Ltd, Koskinen, Finland Unicon Biograte 15 MWth » Fuel: sawmill residues » Turnkey delivery » Produces hot water and steam for drying kilns of Koskitukki Oy Fortum, Rajamäki ,Finland Unicon Biograte 11 MWth » Process equipment delivery » Fuel: wood chips » Produces process steam for industry


ArcelorMittal, Temirtau, Kazahstan Unicon SF 5 x 30 t/h, 14 bar, 230°C » Fuel: blast furnace gas and coke oven gas » Produces process steam to metallurgic fabric

Kotka Energy, Kotka, Finland Unicon SF 1 x 34 t/h, 10 bar, 184°C » Fuel: natural gas » The plant produce steam for the customer´s processes and operates as an auxiliary and peak load plant.

Steam applications


Hot water applications

Versowood Oy, Hankasalmi, Finland Unicon Biograte 10 MWth + 6 MWth HFO for reserve use » Fuels: bark, sawdust, wood chips » Produces hot water for drying kilns of Hankasalmi sawmills

Stora Enso Timber, Impilahti, Russia Unicon Biograte 10 MWth » Fuel: bark » Process equipment delivery » Produces heat for drying kilns of sawmill


Hot water applications

Russian and American Governments, Chemical Weapons Destruction Complex, Russia Unicon WSF 3 x 23 MW + 2 x 12.5 t/h + 2 x 2.6 t/h » Fuels: natural gas and light fuel oil » Boiler produces not only hot water but also steam of different parameters for the technological needs of the facility, and thus plays an important role in the destruction of chemical weapons. Shell, Okoloma, Nigeria Unicon MWF 3 x 2 MW, 10bar, 115 ⁰C » Fuel: natural gas » Plant produces warm water for the needs of the associated gas refinery


Unicon Pellet

Savon Voima Oyj, Lapinlahti, Finland Unicon Pellet 7 MWth » Modular heating plant » Fuelled with pellet » Peak load plant

Raahen Energia, Raahe, Finland Unicon 10 MWth » Modular heating plant » Fuelled with pellet » Peak load plant

Energy efficiency Our target is to reduce CO2 emissions and to use local fuels more efficiently.

Responsibility means for us


www.kpaunicon.com 31

KPA Unicon Company presentation - Biomass …€¦ · Turnover 50 milj. euro 140 professionals...

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