Korea Rail Network Authority, Republic of Korea

23
Korea Rail Network Authority, Republic of Korea

description

Development of 400km/h Catenary System. Hyun. Na. Korea Rail Network Authority, Republic of Korea. 1. 2. 3. 4. Korea Rail Network Authority. Contents. Introduction. Organizations - KRNA Overview of KOREA’s High Speed Rail development Background of Development. - PowerPoint PPT Presentation

Transcript of Korea Rail Network Authority, Republic of Korea

Page 1: Korea Rail Network Authority,     Republic of Korea

Korea Rail Network Authority,

Republic of Korea

Page 2: Korea Rail Network Authority,     Republic of Korea

Contents

Introduction Organizations - KRNA

Overview of KOREA’s High Speed Rail development

Background of Development

1

2 Definition of development targets

3 Major Accomplishment of Development Design Program

Core Parts

Test Equipment

Installation of test bed, test and verification

4 Conclusion

Korea Rail Network Authority

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Construction

Organizations

MLTM(Ministry of Land, Transport and Maritime Affairs)

KRNA(Korea Rail Network Authority)

Korea Rail Network Authority

Government

Management Support & Safety

Planning &Innovation

Seoul Metropolitan

Engineering Facilities & Business Development

Yeongnam Honam Chungcheong Gangwon

H/Q

R/O

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Organizations

Korea Rail Network Authority

Conventional Lines HSR Lines

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Overview ofKorea’s High Speed Rail development

Korea Rail Network Authority

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April. 2004.

- The 1st phase of 300km/h Gyeongbu high speed

rail (Seoul ~ Dongdaegu)

Nov. 2010.

- The 2nd phase of 300km/h Gyeongbu high speed

rail (Dongdaegu ~ Busan)

Dec. 2014. - Two additional high speed rail network (350km/h) (Honam & Seoul metropolitan high speed rail)

Overview ofKorea’s High Speed Rail development

Korea Rail Network Authority

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World’s high speed railway market : 300km/h → 350km/h → 400km/h → ???km/h

To improve the speed : rolling stock & catenary system

400km/h Next-Generation high speed train (HEMU-430X) : KRNA ↔ KRRI(Korea Railroad Research Institute)

Background of Development

TGVTGV

ICEICE

HEMU-430XHEMU-430X

Korea Rail Network Authority

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Target

Definition of development targets

Overlap section Neutral section

The Design CriteriaThe Design Program to build the system

- basic design on the system

- catenary system specification and the detail design

Design Program to design 400km/h Catenary system

- DeCATS400(Detail design of high speed catenary system 400km/h)

The Design CriteriaThe Design Program to build the system

- basic design on the system

- catenary system specification and the detail design

Design Program to design 400km/h Catenary system

- DeCATS400(Detail design of high speed catenary system 400km/h)

Korea Rail Network Authority

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Target

Definition of development targets

HEMU-430X

Pantograph modeling

400km/h Catenary system requires : - tension increasing → contact wire & messenger wire changeCore component should be developed - tensioning device, fitting, movable bracket, dropper and steady arm. etc.

Interface with the rolling stock

- allowable uplift force should be increased

- system height, static and dynamic characteristic of steady arm. etc.

400km/h Catenary system requires : - tension increasing → contact wire & messenger wire changeCore component should be developed - tensioning device, fitting, movable bracket, dropper and steady arm. etc.

Interface with the rolling stock

- allowable uplift force should be increased

- system height, static and dynamic characteristic of steady arm. etc.

Korea Rail Network Authority

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Target

Definition of development targets

Mast and bracket

Performance of core components and parts of 400km/h catenary system - identify the durability - configure the data base on electrical propertiesEvaluating measured values

Verifying through the simulation

Applying to the other projects

Performance of core components and parts of 400km/h catenary system - identify the durability - configure the data base on electrical propertiesEvaluating measured values

Verifying through the simulation

Applying to the other projects

Korea Rail Network Authority

fitting

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Target

Definition of development targets

→ Test bed in KRRI

Actual car test is the best method for final performance assessment of the developed catenary system

- install separate test bed - upgrade existing high speed rail to 400km/h levelTest bed for static and dynamic test in KRRI

Plan to install a 56km-long test bed on Honam high speed rail

Test run for speed increase (on the 2nd phase of Gyeongbu high speed rail)

- verify the rolling stock performance and dynamic characteristics

Actual car test is the best method for final performance assessment of the developed catenary system

- install separate test bed - upgrade existing high speed rail to 400km/h levelTest bed for static and dynamic test in KRRI

Plan to install a 56km-long test bed on Honam high speed rail

Test run for speed increase (on the 2nd phase of Gyeongbu high speed rail)

- verify the rolling stock performance and dynamic characteristics

Korea Rail Network Authority

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DeCATS400

Major accomplishment of development

<System Structure>

KRNA succeeded in independently developing a DeCATS400 - applicable, convenient and appropriate to 400km/h Catenary parameterCheck point - the plural number of designers to perform effective, rapid and precise design.

KRNA succeeded in independently developing a DeCATS400 - applicable, convenient and appropriate to 400km/h Catenary parameterCheck point - the plural number of designers to perform effective, rapid and precise design.

Korea Rail Network Authority

<Data base Structure>

<DeCATS400 Mounting diagram on screen>

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Key point

Major accomplishment of development

Enhanced strength, conductivity and Easily manufacturedDurable to withstand the design load and Convenient for fabricationTest at independent international test agent - ILAC (International Laboratory Accreditation Cooperation) - KOLAS (Korea Laboratory Accreditation Scheme). etc.

Enhanced strength, conductivity and Easily manufacturedDurable to withstand the design load and Convenient for fabricationTest at independent international test agent - ILAC (International Laboratory Accreditation Cooperation) - KOLAS (Korea Laboratory Accreditation Scheme). etc.

Korea Rail Network Authority

<Development of core parts>

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Alloy melting

Process of Contact wire (trial manufacture)

Major accomplishment of development

Korea Rail Network Authority

Raw materials

Adding element(Cr, Zr, Mg, FeP .etc.)

1250℃

Molten materialtreatment

castingBilletExtrudable material (28mmΦ)

Wire drawing(150mm2)

Cu-Mg-Fe-P trial manufacture

Tension test

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Key point

Major accomplishment of development

Test equipment to prove and verify the core parts independently was developed.Performance tests of trial manufactured core parts.

Test equipment to prove and verify the core parts independently was developed.Performance tests of trial manufactured core parts.

Korea Rail Network Authority

<Fabrication of test equipment>

Wt.% Mg

0.083

0.649

Tensi

le S

tren

gth

(M

Pa)

Cond

uct

ivit

y (

IAC

S

%)

Conductivity

Tensile Strength

0.40~0.45 wt.% Mg

<Various test results (Creep, Strength, Conductivity etc) >

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3 step of test

Major accomplishment of development

Test track has been installed at KRRI. - verify the static & dynamic characteristics of catenary system & rolling stock

Test track has been installed at KRRI. - verify the static & dynamic characteristics of catenary system & rolling stock

Korea Rail Network Authority

The speed increase test on 2nd phase of Gyeongbu high speed rail. - 2 days per week for a month from Nov 29 till Feb 3, 2013

The speed increase test on 2nd phase of Gyeongbu high speed rail. - 2 days per week for a month from Nov 29 till Feb 3, 2013

A test bed installation on Honam high speed rail.A test bed installation on Honam high speed rail.

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Speed increase test

Major accomplishment of development

Increasing the speed from 350km/h to 400km/h by 10km/h interval.

The max and min contact force (UIC code).Video monitoring.

Increasing the speed from 350km/h to 400km/h by 10km/h interval.

The max and min contact force (UIC code).Video monitoring.

Korea Rail Network Authority

<20Hz Low pass Filter at 380km/h>

<Speed and current graph at 401 ㎞ /h ><381km/h Monitor screen><Variation of mean contact force>

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Conclusion

Korea Rail Network Authority

Full scale performance test - Verify the system stability and dynamic

characteristics of developed material - From March 2014 on Honam high speed

rail

Full scale performance test - Verify the system stability and dynamic

characteristics of developed material - From March 2014 on Honam high speed

rail

The data on R&D to be integrated in database

Enhance the competitiveness with core components so as to introduce our state-of-the-art catenary system to the global market.

The data on R&D to be integrated in database

Enhance the competitiveness with core components so as to introduce our state-of-the-art catenary system to the global market.

Establishing the design & construction guideline for 400km/h catenary system

Providing a milestone in independently developing a 400km/h catenary system.

Establishing the design & construction guideline for 400km/h catenary system

Providing a milestone in independently developing a 400km/h catenary system.

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Korea Rail Network Authority

Thank You !