Kongsberg Oil & Gas - · PDF fileKongsberg Oil & Gas Technologies is ... NORSOK M-101 •...

26
Kongsberg Oil & Gas Company Presentation October 2013

Transcript of Kongsberg Oil & Gas - · PDF fileKongsberg Oil & Gas Technologies is ... NORSOK M-101 •...

Kongsberg Oil & Gas

Company Presentation October 2013

Polarled Scope

Company Presentation

Content

Future Plans In Region, Possibilities & Product Overview

Industrial pioneer

established in 1814

06/11/2013 WORLD CLASS - through people, technology and dedication. Page 3

KONGSBERG has unique history and a strong culture

Today: International high-tech solutions,

from deep sea to outer space

06/11/2013 WORLD CLASS - through people, technology and dedication. Page 4

Advanced solutions and applications for the oil & gas, maritime, defence and space industry.

- Extreme Performance for Extreme Conditions -

Focus on technology leadership forms the

basis for our international growth

06/11/2013 WORLD CLASS - through people, technology and dedication. Page 5

Company data (2012 figures)

7 295 employees

78 % revenues from outside Norway

More than 25 countries

Global Top 3

Offshore, merchant shipping applications

Defence systems and applications

Niche oil and gas and subsea technologies

Niche space technologies

REVENUES AND EBITA MARGIN 1990 - 2012

KONGSBERG’s business and product mix is

exposed to different markets

06/11/2013 WORLD CLASS - through people, technology and dedication. Page 6

Business Driver Ratios

More than 10% of revenue is spent on Innovation and Product Development

The Oil & Gas Business Area

06.11.2013 WORLD CLASS - through people, technology and dedication Page 8

About 1990

KONGSBERG gets

involved in oil & gas

2002

KONGSBERG

acquires

majority of

shares in

SeaFlex

2006

Acquisition of

Fantoft

2007

Acquisition of

Sense

Intellifield

2009

Kongsberg

Oil & Gas

Technologies is

established as a

Business Area

2011

Acquisition of

Seagear

2009

Acquisition of

Havtroll

2012

Acquisition of

Advali

2012

Acquisition of

Apply Nemo

2010

KONGSBERG

acquires the

rest of the

shares in

SeaFlex

2010

Kongsberg

Oil & Gas

Technologies set

up as a separate

private company

KONGSBERG Oil & Gas Technology History

Software & Services

Subsea

Worldwide presence – O&G main offices

Houston

Rio de Janeiro Perth

Stavanger

Lysaker

Hokksund

Asker

Abu Dhabi

Guildford

Norway

Solutions Portfolio – our focus

Smart applications and infrastructure covering

the life-span of the well from design and

planning through drilling to production start-up.

No surprises and reduced NPT

Drilling

Production

Assurance

Life-cycle software for design, verification

and real time decision support of the

process from well to export.

Enhanced production, IOR and safety

Environmental

Monitoring

From sensor to decision in real time; providing

the full vertical of hardware and software for

environmental monitoring of any oil & gas operation.

License to operate

Innovative solutions, new and existing fields

Subsea

Pipeline and riser systems from well-head to

topside. Complete EPC projects and specialized

subsea products.

Delivering optimized solutions through

understanding the process from well to export

WORLD CLASS – through people, technology and dedication / 11 / 06/11/2013

Key products

Thor Tie-in

system

Automated

Multi PIG

Launcher

Active

Cooler

(Subsea

cooler)

Termination

structure

Porch

structure

Porch for

Rovcon

interface

Multi Pig

Launcher

Cassette

Installation

frame

Cassette for

4 off cleaning

pigs

• 3rd generation simplified tie-in system

• Key features include part transfer of moment to foundation

structure

• Independent of connector type

• First sale to Exxon via Technip in late 2011, September

2012

• Second sale to Ivar Aasen – Det Norske late 2012

• Revolutionary PIG Launcher technology with remotely

operated launch from multi PIG cassette

• No need to shut down flow, no need for installation vessel

or divers each time

• Sold to Statoil. Has attracted significant international

interest from e.g. Exxon and Shell

• Later the project is canceled due to new pigging

philosophy

• Subsea cooler with remotely controllable temperature

• Separately retrievable pump module

• Features: Low weight, Flow assurance benefits and scale

control

• JIP with Shell, Total and Statoil – testing during 2013

Significant international market potential for key products

Description Picture

Broad portfolio of quality subsea products and solutions

Other products

Description Picture

Hot Tap

This is one of the core businesses of Nemo. The last years these represent

the largest projects in our pprtefolio. Typically total delivery of Permanent

Equipment to Ormen Lange, Tampen Link, Burullus and Åsgard Hot Tap

projects

Weak Link

Pipeline weak links are incorporated in subsea pipelines and are designed to

separate in the event of accidental load such as iceberg impact, dragged

anchors, etc

The unit is pressure-balanced by design to maintain integrity under all internal

pressure situations, but will separate when a given external force is applied

PLEM,

PLET’s Riser

Base Picture

PipeLine End Manifold (PLEM) , PipeLine End Termination (PLET) and Riser

Bases have been one of the core businesses of Nemo for many years

Nemo has delivered and finetuned these pipeline structures for the past 15

years

Marinisation The largest project within these services has been the marinisation of the

MAN Turbo Compressor. Now to be installed on the Åsgard Field

Active Pipe

Supports

Active Pipe Support (APS) offers the opportunity to reduce loads from pipeline

into hubs and connectors and as a result of this, increases capacity for tie-in

points

GRP

Protection

Covers

GRP covers are designed with standardized lifting points and mud mats, and

ballast steel and hatches as required

Apply Nemo has in total delivered more than 700 GRP covers for different

applications during the last 20 years

Other products and solutions

Broad portfolio of quality subsea products and solutions

HIPPS

System

High integrity pipeline protection system

Nemo has the knowledge, the technical tools and the

experience required through all project phases

Electro

Hydraulic Valve

Actuator

The Actuator is a self contained system with SIL 2 rating

All connections are electric, hence no hydraulic lines from

platform are required. The actuator is fail safe, hence it will

quickly close on loss of electrical power. Automatic self test

(partial close) is implemented

Pipe Clamps

Several clamp designs have been developed and

delivered.

Anchor clamps are used to firmly attach a secondary pipe

or other structural element to an existing pipeline or

installation

Pipeline

Engineering Detailed design of pipelines. Pipeline analyses, spool

analyses and design

Tooling ROV tooling

Intervention tooling

Subsea repair tooling

Engineering Concept and detailed design

EPC Picture EPC projects

Description Picture

Product – Thor Tie-in system

• Independent of connector

manufacturer

–Simple customisation

–All field proven clamp

manufacturers can be utilised

–Various capacities

• Reduced operation cost

–Simple interfaces

–Easy handling on deck

–Only one supervisor required

–Utility tools available for rent

• Very high alignment capacity

–Reduced size of spools

–Direct pipeline tie-in

–Robust connections

Illustration Design features

• Reduced manufacturing cost

• Easy to machine

• Easy to assemble

• No advanced materials

• No sensors

• Part transfer of moment to

foundation structure

• Reduced size of valves

• Reduced size of piping

• Reduced size of

connector

• Significantly increased

capacity for accidental

loads

Market leading product with significant potential in a large market

Product - Magazine PIG Launcher

• Remotely operated and controlled topside

• Launcher space for up to four (4) typical multi– diameter cleaning

pigs

• Sufficient launcher space for intelligent inline inspection tool

• Safe and reliable launching of only one pig at the time

• Double automated barrier to sea

• Subsea loading of pig cassette

• Retrievable pig cassette

• Sending of pigs from MPL completely automated and without the

need of any ROV assistance

• Design life: 20 years

Illustration Design features

MPL modules:

MPL assembly:

Long experience with advanced products and solutions

• A Hot Tap operation is performed to connect a new pipeline to

an existing pipeline. The operation is done by drilling a hole in

the existing line trough a Tee connection and a Hot Tap valve.

Later the new line is connected to this system typically through

a Goose neck spool.

• Delivery of permanent equipment needed to do a remote Hot

Tap in large water depths is a Nemo specialty

• Main Hot Tap projects performed are:

• Tampen Link, 350 m water depth and 8” bore

• Ormen Lange Southern Field development, 800m water depth,

16”

• Burullus, 80 m water depth and 12” bore

• Åsgard Hot Tap project, 350m 12” bore

Product - Hot Tap

Illustration Design features

Long experience with advanced products and solutions

Basic design of an Hot Tap system

Hot Tap Permanent equipment Åsgård Hot Tap

Future Plans In Region, Possibilities & Product Overview

Long experience with advanced products and solutions

• KONGSBERG Oil & Gas Technologies seek to

expand the supplier base in the northern region

of Norway

• Typical products:

• Spools and Lifting beams

• Small – Large Structures (e.g PLEM,

PLETs, SSIVs, Manifolds, Riser Bases),

incl. pipe fabrication

• Thor Tie-In System

Fabrication

Long experience with advanced products and solutions

• Typical requirements:

• Structural steel fabrication: NORSOK M-101

• MDS for Structural Steel: NORSOK M-120

• Welding and inspection of piping: NORSOK M-601

• Surface preparation and protective coating: NORSOK

M-501, System 7

• Typical materials:

• Structures: S355 (NORSOK standards, e.g.

MDS Y05)

• Piping: Piping API 5L X65 / ASTM A 790 UNS

31803 / 32205 (Duplex) / UNS S32750 & UNS

S32760 (Super Duplex)

• Forgings (Wyes / Tees): ASTM A694 F65

• Welding of valves into pipesystem

• Material certification: EN 10 204

• Marking, full traceability of materials and welds

• FAT / Pressure testing

• Final Inspection / Mechanical Completion

• Packing / Preservation

• Shipment

Polarled Scope

Long experience with advanced products and solutions

Project Scope - Polarled

/ 21 / 06/11/2013

Item Size Weight

(tons)

No.

Off

Total Weight

(tons)

PLEM 36"/14"

( 20m x 9m x 3m )

212 1 212

PLR 36" 30 1 30

Blind Cap 36" 4 1 4

Blind Cap 14" 3 3 9

In-line Tees 36"/14"

(12m x 2m x 2m)

17 4 68

Double In-line Tees 36"/14"

(12m x 2m x 2m)

23 1 23

Inline/Double Tee Prot. Cov. (6 m x 4m x 4m) 28/10 lot 38

Laydown Joints 36" 3

TOTAL 372

Project Scope - Polarled

/ 22 / 06/11/2013

Main Items;

Kristin

Pig Launcher / Receiver (1 off) PLEM ( 1 off)

Double In-line Tee ( 1 off)

Single In-line Tee ( 4 off)

8’’ Gas dewatering spool and 12’’ Pipeline ends

/ 23 / 06/11/2013

Project Scope - Kristin

/ 24 / 06/11/2013

Item Size Weight

(tons)

No. Off Total Weigh

(tons)

ERB 18"

(13m x 7m x 5,5m)

129 1 129

PLEM 18"/12"

(14m x 5m x 3,5m )

50 1 50

PLET (6m x 4m x3m) 14 1 14

Pig Launcher 18" 10 1 10

Blind Cap 18"

( 7,5m x 2m x 2m )

10 1 10

Tie-in Spools 18" and 12" 1 / 1

PLEM & Spool Prot.Cov. lot 40 lot 40

Start-up/Lay-down Joints 18" 1/1

TOTAL 254

Project Scope - Kristin

/ 25 / 06/11/2013

Main Items;

ERB ( 1 off) PLEM ( 1 off)

Blind Cap with Lifting Frame ( 1 off)

Pig Launcher ( 1 off)

18’’ Spool and Plet

/ 26 / 06/11/2013

12’’ Tie-in spool