Komatsu PC360LC-10
description
Transcript of Komatsu PC360LC-10
-
HYDRAULICEXCAVATOR
Field Assembly InstructionGEN00110-02
PC360LC-10SERIAL NUMBERS 70001 and up
-
FOREWORD
3INCETHISMACHINEISLARGEINSIZEITISDIVIDEDINTOSOMEUNITSTOMEETTHETRANSPORTATIONCONDITIONSANDREGULATIONSAPPLIEDTOTHETRANSPORTATIONROUTEWHENSHIPPEDFROMOURFACTORY4HISMANUAL DESCRIBES HOW TO ASSEMBLE THEUNITS INTO THE COMPLETEMACHINEINTHEFIELD7EHOPETHATTHISMACHINEWILLDISPLAYITSQUALITYANDYOUWILLUSEITSAFELYACCORDINGTOTHEOPERATIONMANUAL
-ANYUNITSARELARGEINSIZEANDHEAVYINWEIGHTANDMAYBEHANDLEDINADANGEROUSPLACEORPOSTUREANDMANYWORKERSMAYHAVETOWORKTOGETHERTOSLINGTHEMWITHCRANES!CCORDINGLYBEFORESTARTINGTHEASSEMBLYWORKTHEWORKSUPERVISORISREQUIREDTOHOLDASAFETYMEETINGTOOBLIGETHEWORKERSTOPUTONPROTECTIVEGEARANDAPPOINTAWORK LEADERANDACRANEWORKSIGNALMANANDALLOTROLESTOALLTHEWORKERSFORSAFEWORK)NPARTICULARTHEABOVEMEETINGISMOREIMPORTANTWHENWORKEROFDIFFERENTLANGUAGESANDCUSTOMSWORKTOGETHER4HEFOLLOWINGISAREFERENCESUPERVISIONSYSTEMDIAGRAM
.OTETHATTHISMANUALDOESNOTDESCRIBETHEWHOLESPECIFICATIONOFTHEMACHINEBUTDESCRIBESONLYTHEBASICSPECIFICATION)FYOUHAVEANYQUESTIONWHENDIVIDINGANDTRANSPORTINGTHEMACHINEBYYOURSELFINFUTUREASKONEOFOURDISTRIBUTORS
(Instruction system)
Work leader
Work supervisor Crane directorDirector
anddeputy director
Liaison manOperator for assembly
InterpreterMechanics Sharing of work
-
CONTENTSSpecifications ...................................................................................................................... 1Precautions for field assembly ............................................................................................ 2Disposal of removed parts................................................................................................... 3Assembling procedures, applicable equipment and schedule ............................................ 4Flow of field assembly ......................................................................................................... 5Kit layout diagram................................................................................................................ 6Transportation ..................................................................................................................... 7Tool list for field assembly ................................................................................................... 9Tightening torque ................................................................................................................ 10Coating materials ................................................................................................................ 15Selection of wire ropes used for assembly.......................................................................... 19Selection of nylon slings used for assembly........................................................................ 20
A. Assembly of chassis ....................................................................................................... 21A- 1. Installation of handrail ............................................................................................ 22A- 2. Installation of mirror................................................................................................ 24
B. Assembling of work equipment ....................................................................................... 27B- 1. Installation of arm assembly................................................................................... 28B- 2. Releasing remaining pressure in hydraulic circuit .................................................. 30B- 3. Installation of bucket cylinder hoses between boom and bucket cylinder .............. 31B- 4. Installation of bucket............................................................................................... 32B- 5. Greasing after completion of work equipment........................................................ 35B- 6. Bleeding air from work equipment circuit ............................................................... 36
C. Increasing and decreasing of track frame gauge, assembling of counterweight............ 37C- 1. Adjustment of track tension ................................................................................... 38C- 2. Sticking sheet to counterweight ............................................................................. 41C- 3. Installation of camera ............................................................................................. 42C- 4. Installation of counterweight................................................................................... 48
M. Procedure for inspection and maintenance after completion of assembly ..................... 51
M- 1. Replacement of return filter (Standard filter to flushing filter) ................................ 52M- 2. Flushing of hydraulic circuit ................................................................................... 53M- 3. Replacement of return filter (Standard filter to flushing filter) ................................ 55M- 4. Check of oil/coolant level at each part ................................................................... 57M- 5. Inspection of oil level in hydraulic tank and refill.................................................... 59M- 6. Parts to be touched up after field assembly........................................................... 61M- 7. Error code.............................................................................................................. 62
Mounting bolt torque check sheetField assembly inspection report (Backhoe)
-
1Specifications
PC360LC-10
Machine model PC360LC-10Weight of machine kg 35,140Bucket capacity m3 1.4Engine model KOMATSU SAA6D114E-5Flywheel horsepower kW/rpm {HP/rpm} 202/1,950 {271/1,950}Min. ground clearance mm 498Travel speed (Low/Mid/High) km/h 3.2/4.5/5.5Swing speed rpm 9.5
-
2Precautions for field assembly
1. Selection of work place1) When selecting a work place, consider the following.
Is the work place sufficiently wide for loading and unloading the machine? (See the kit layout drawing.) Is the ground sufficiently hard? (The machine and crane truck must not sink into the ground.) Is the ground flat? (The ground surface must not be uneven or sloping.) Is the road to inlet/outlet of the work place sufficient for turning the trailer and crane truck?
2) Take care extremely that dirt or water will not enter the hydraulic circuit while it is assembled.3) Avoid working outdoors while strong wind is blowing or it is raining.4) Take measures to protect the machine from sand, dirt and rainwater while the work is stopped.
2. How to do workThe work supervisor or the work leader should not do the work while reading this manual but should read andunderstand this manual thoroughly and then start the work.In particular, write the "Precautions" for each work process in a sheet to explain or stick that sheet to the workplace so that all the workers will observe the precautions.
3. Preparation and check of protective gear, slings and toolsThe work supervisor or the work leader must perform the following checks about protective gear, slings andtools.1) Are all the workers wearing helmets and other protective gear which they are obliged to wear? If special
protective gear is necessary, check that it is prepared and can be used without problem.2) Are all the slings and tools prepared? Check in advance that they are ready to be used without problem.
In particular, check wooden blocks for internal decay and cracking.
4. k Check during actual workThe work supervisor or the work leader must check the following items constantly and make all the workers ob-serve them.
1) Are the parking brakes of the trailer and crane truck applied securely and are their wheels locked withchocks during work? Are outriggers, if installed, used securely?
2) Are the temperature and pressure of the engine, hydraulic oil, coolant, etc. lowered sufficiently during work?3) Is horn or another signal is made to warn around when the engine is started? In addition, is it checked that
work equipment control lever and other control levers are in neutral and the fuel control dial (or fuel controllever) is in the low idle position?
4) Is the balance of the slung item checked extremely during sling work with the crane?5) Is entry prohibition for outsiders to the work place observed?
5. The work supervisor or the work leader is required to hold a meeting with all the workers at the beginning ofevery morning and explain the work plan of the day to them and give them instructions to observe the safework.
-
3Disposal of removed parts
As described in "FOREWORD", when this machine is transported, it is divided into some units such as the body,undercarriage, cab, work equipment, etc. according to the transportation measure, regulations,etc.Accordingly, the hydraulic pipings and hydraulic hoses to connect the units, oil inlets and outlets of the hydraulicdevices, and parts which must not be damaged are plugged or covered to prevent oil leakage, entry of dirt anddust, and damage during transportation.In addition, fixing jigs are used to prevent a trouble caused by a fall or a shake during transportation and to facilitateloading, unloading and crane work.
The above plugs, jigs, etc. are removed when the machine is assembled and become unnecessary after comple-tion of the machine. Since they are useful when the machine needs to be transported in future, however, we rec-ommend you to keep them as long as possible.
-
4Assembling procedures, applicable equipment and schedule
Day
s
Ass
embl
y un
it
Cra
ne
Air
com
pres
sor
Wor
ker
Unl
oadi
ng p
arts
Ste
p H
andr
ail a
nd m
irror
Ass
embl
y of
wor
k e
quip
men
t In
crea
sing
of t
rack
fr
ame
gaug
e
Inst
alla
tion
of
coun
terw
eigh
t
Bac
khoe
Ins
pect
ion
of o
il le
vel a
nd
coo
lant
leve
l A
ir bl
eedi
ng fr
om w
ork
equ
ipm
ent c
ylin
der
Flu
shin
g of
hyd
raul
ic
circ
uit
Adj
ustm
ent o
f tra
ck
ten
sion
Per
form
ance
test
45t
Lead
er +
3 m
echa
nics
Sta
rt of
ass
embl
ing
Mee
ting
with
all
wor
kers
Com
plet
ion
of g
ener
al
ass
embl
ing
2 Division
-
5Flow of field assembly
-
6Kit layout diagram The dimensions given below are the minimum dimensions needed. The kit dimensions in the diagram are outline dimensions. When selecting a place, see Precautions for Field Assembly.
-
7TransportationPacking Style for Transportation
These machines can be divided into two kits for transportation. Please ask us or our service shop for transportation.
t 2-kit Transportation
t Packing Style of Each Kit (Sizes in drawing are given in millimeters.) Upper structure + Undercarriage + Boom
(Upper structure + Undercarriage + Boom) (Work equipment) (Counterweight)
Model PC360LC-10
A (mm) 9,665
B (mm) 3,160
Shoe width(mm) 700
Overall width(mm) 3,290
Weight (kg) 25,180
-
8 Work equipmentArm
OthersCounterweight
Type
Civil engineering
armQuarry arm
3.2 m 3.2 m
A (mm) 4,380 4,390
B (mm) 960 970
Overall width(mm) 600 600
Weight (kg) 1,700 1,900Position of center of gravity
Model PC360LC-10
Weight (kg) 7,090
-
9 Tool list for field assemblyNo. Part name Specification Q'ty Remarks1
Equi
pmen
t Compressor 7.0kg/cm3 12 Crane truck 25 ton 1 3 Grease pump Air supply set 1 For greasing work equipment4 Stepladder 5-step, 1,500 mm 25
Tool
Small-sized impact wrenchM10 bolt 1 Torque capacity: 30 170Nm
{3.06 17.3 kgfm}6 M12 bolt 17 Medium-sized impact wrench M14 M20 bolt 1
Torque capacity: 200 700Nm {20.4 71.4 kgfm}
8 Large-sized impact wrench M24 M33 bolt 1Torque capacity: 1,000 2,500Nm {102 255 kgfm}
9 Air hose for impact wrench 50 m 110
Medium-sized impact wrench socket
Socket 22 mm width across flats 111 Socket 24 mm width across flats 112 Socket 30 mm width across flats 113
Large-sized impact wrench socket
Socket 36 mm width across flats 114 Socket 46 mm width across flats 1 Track frame connecting bolt15 Socket 65 mm width across flats 1 Counterweight
16 4:1 torque multiplier wrench 25.4, 19 1
17 Socket for 4:1 torque multiplier wrench
T25.4 square x Width across flats 46 mm 1 each Track frame18 T25.4 square x Width across flats 65 mm 1 each Counterweight19
Torque wrench
42 kgm T25.4 1 35 420Nm {3.57 42.8 kgfm}20 85 kgm T25.4 1 420 1,050Nm {42.8 107 kgfm}21 420 kgm T38.1 1 1,050 4,200Nm {107 428 kgfm}Counterweight22 Standard tools Socket, spanner, ring wrench 1 set of 2 each23 Large hammer (plastic) 10 P 124 Bar 1 m 2
25 Hydraulic jack 5 10 ton 1 For tightening track frame connecting bolts
26 Oil container Large and small ones 2 each For connecting travel piping and work equipment piping27
Wooden block30 50 150 mm 2 Support of boom cylinder
28 400 200 mm 2 For tightening track frame connecting bolts29
Slin
g
Wire 10 3,000 mm 230 16 3,000 mm 231 20 5,000 mm 2 Boom, arm, bucket32 30 3,000 mm 2 Counterweight33 Shackle SD32 2 Rated load of 6 t for counterweight34 SC18 4 Rated load of 2 t35 Nylon sling 50 mm wide x 3,000 mm 2 Boom cylinder, arm cylinder36 Lever block 1.5 3 ton 2 Increase of track frame gauge37 Eyebolt M12 238
Oil,
gre
ase,
con
sum
able Cleaning liquid Brake cleaner spray can 10
39 Hydraulic oil HO56-HE 200 l40 Grease G2-LI 20 kg For greasing work equipment41 Touchup paint Natural yellow spray can 542 Black gray spray can 5
43 Cloth 1 bundle 20 kg For cleaning
-
10
Tightening torque1. Tightening torque for bolts
Tightening torque for bolts is indicated in the text as shown below. Tighten each bolt to the specifiedtorque.
If tightening torque for a bolt is not specified in the text, tighten it according to Table 1.
Remarks1. The thread diameter is the nominal diameter. For example, 16 mm is expressed as M16 and 20
mm is expressed as M20.The pitch in Table 1 is the distance that the bolt advances every turn in the axial direction (Unit:mm).
2. The bolt length is dimension (c) in Fig. 1.
3. The applicable socket size is expressed as 24 mm, 30 mm, etc. Since 24 mm, 30 mm, etc. cor-respond to dimension (b) in Fig. 1, an applicable socket can be selected from Table 1, too.
4. Tightening torque is expressed as QQQ www or QQQ RR. If the target tightening torqueis set, expression of QQQ RR is applied.
Part No. of bolt TTTTT-TTTTTPart No. of washer EEEEE-EEEEEBolt specification Thread diameter Bolt length
Tool (Socket) Applicable socket sizeTightening torque Nm {QQQ kgm}
a : Bolt thread diameter (Nominal diameter)b : Width across flats of bolt headc : Bolt lengthd : Threaded part of bolt
Fig. 1
Thread size (Diameter, pitch, length)
-
11
Table 1 Tightening torque for bolts not specified in text Unit: Nm {kgm}
a For symbols a and b in the table, see Fig. 1.
Nominal size of thread pitch a (mm)
Width across flats (= Socket size)
b (mm)
Tightening torque
Target Range
M6 1 10 12{1.2}8.8 14.7{0.9 1.5}
M8 1.25 13 25{2.5}14.7 34{1.5 3.5}
M10 1.5 17 54{5.5}34 74
{3.5 7.5}
M12 1.75 19 89{9}54 123
{5.5 12.5}
M14 2 22 137{14}84 196{8.5 20}
M16 2 24 230{23.5}147 309{15 31.5}
M18 2.5 27 315{32}201 427
{20.5 43.5}
M20 2.5 30 460{47}319 608{32.5 62}
M22 2.5 32 650{66.5}471 829{48 84.5}
M24 3 36 810{82.5}588 1,030{60 105}
M27 3 41 1,180{120}883 1,470{90 150}
M30 3 46 1,520{155}1,130 1,910{115 195}
M33 3 50 1,960{200}1,470 2,450{150 250}
M36 3 55 2,450{250}1,860 3,040{190 310}
M39 3 60 2,940{300}2,260 3,630{230 370}
-
12
2. Tightening torque for pipe threadsProper tightening torque for pipe threads depends on combination of the materials of the male screw andfemale screw. In this manual, however, select tightening torque from Table 2 and Table 3 on the basis of thematerial of the male screw. If tightening torque is specified specially in explanation, however, apply that tight-ening torque.
2.1 If the male screw is made of mild steel or cast iron, apply Table 2.
Table 2 Unit: Nm {kgm}
2.2 If the male screw is made of refined steel (heat-treated hard steel), apply Table 3.
Table 3 Unit: Nm {kgm}
Material of female thread
Nominal size (in)Steel Cast iron Light alloy
1/8 3.9 6.9{0.4 0.7}2.9 5.9
{0.3 0.6}2.0 3.9
{0.2 0.4}
1/4 5.9 11.8{0.6 1.2}4.9 9.8
{0.5 1.0}3.9 7.8
{0.4 0.8}
3/8 16.7 26.5{1.7 2.7}13.7 21.6{1.4 2.2}
9.8 16.7{1.0 1.7}
1/2 32.3 52.9{3.3 5.4}26.5 43.1{2.7 4.4}
19.6 32.3{2.0 3.3}
3/4 51.0 85.3{5.2 8.7}42.1 70.6{4.3 7.2}
31.4 52.9{3.2 5.4}
1 86.2 173.5{8.8 17.7}72.5 146.0{7.4 14.9}
54.9 111.7{5.6 11.4}
Material of female thread
Nominal size (in)Steel Cast iron Light alloy
1/8 16.7 29.4{1.7 3.0}9.8 19.6{1.0 2.0}
6.9 14.7{0.7 1.5}
1/4 19.6 44.1{2.0 4.5}16.7 37.2{1.7 3.8}
12.7 28.4{1.3 2.9}
3/8 44.1 93.1{4.5 9.5}37.2 77.4 3.8 7.9}
27.4 58.8{2.8 6.0}
1/2 98.0 188.2{10.0 19.2}83.3 157.8{8.5 16.1}
60.8 115.6{6.2 11.8}
3/4 170.5 316.5{17.4 32.3}141.1 247.0{14.4 25.2}
105.8 186.2{10.8 19.0}
1 367.5 612.5{37.5 62.5}309.7 514.5{31.6 52.5}
235.2 392.0{24.0 40.0}
-
13
3. Tightening torque for hydraulic hose connecting nutFor the connecting nuts installed to the hydraulic hose adapters in relatively low pressure systems, applytightening torque in Table 4.1 and 4.2.
Table 4.1 Hydraulic hose of face seal type
Unit: Nm {kgm}
Table 4.2 Hydraulic hose of taper seal type
Unit: Nm {kgm}
Note: When connecting hose, take care not to twist them.
Outside diameter of hose (mm)
Width across flats (mm)
Tightening torque (Nm {kgm})
Range Target
Approx. 6 19 34 54 {3.5 5.5} 44 {4.5}
Approx. 10 22 54 93 {5.5 9.5} 74 {7.5}
Approx. 13 27 84 132 {8.5 13.5} 103 {10.5}
Approx. 16 32 128 186 {13.0 19.0} 157 {16.0}
Approx. 20 36 177 245 {18.0 25.0} 216 {22.0}
Outside diameter of hose (mm)
Width across flats (mm)
Tightening torque (Nm {kgm})
Range Target
Approx. 6 19 34 63 {3.5 6.5} 44 {4.5}
Approx. 10 24 59 98 {6.0 10.0} 78 {8.0}
Approx. 13 27 84 132 {8.5 13.5} 103 {10.5}
Approx. 16 32 128 186 {13.0 19.0} 157 {16.0}
Approx. 20 36 177 245 {18.0 25.0} 216 {22.0}
Type that uses O-ring at this position(O-ring is fitted to joint side)
Type that does not use O-ring at this position
-
14
4. Proper socket sizes for bolts of M39 and larger (Reference)For the proper sizes of sockets or spanners (= width across flats) for tightening hexagon bolts of M39 andlarger, see Table 5.
Table 5Unit: mm
Thread diameter Proper sizes of sockets or spanners
M42 65
M45 70
M48 75
M52 80
M56 85
M60 90
M64 95
-
15
Coating materialsa Select adhesives, liquid gaskets, greases, and other coating material used for disassembly and assembly
from the following list.a If any coating is not shown in the following list, use the product shown in the manual or equivalent.
Category Komatsu code Part No. Q'ty Container Main features, usesShown in this
manual
Adhesive
LT-1A 790-129-9030 150 g Tube Used to fix rubber gasket, rub-ber cushion, or cork plug
LT-1B 790-129-905020 g(2-
container set)
Polyethylene container
Used to glue resin (excludingpolyethylene, polypropylene,ethylene tetrafluoride, vinylchloride), rubber, metal, or non-metallic material instantane-ously firmly
LT-2 09940-00030 50 gPolyethylene
container Features: Heat resistance and
chemical resistance Used to lock bolts, plugs, etc.
and as sealant
LT-3790-129-9060
Set of adhesive and hardener
Adhesive: 1 kg
Hardener: 500g
Can
Used to glue metal, glass, plas-tic, etc. and as sealant
LT-4 790-129-9040 250 g Polyethylene container Used to glue metal, glass, plas-
tic, etc. and as sealant
HOLTSMH 705 790-129-9120 75 g Tube
Heat-resistant sealant for re-pairing engine
Three bond1735 790-129-9140 50 g
Polyethylenecontainer
Instantaneous adhesive Adhesion time: 5 sec to 3 min Mainly used to glue metal, rub-
ber , plastic, and wood
Aron alpha201 790-129-9130 2 g
Polyethylenecontainer
Instantaneous adhesive Quick-hardening type (Reach-
es max. strength 30 min after) Mainly used to glue rubber ,
plastic, and metal
LOCTITE648-50 79A-129-9110 50 cc
Polyethylenecontainer
Features: Heat resistance andchemical resistance
Used for gluing parts fitted athigh temperature
Liquid gasket
LG-5 790-129-9080 1 kgPolyethylene
container
Used as sealant for variousthreaded portions, pipe joint,and flange
Used as sealant for taper plug,elbow, nipple, etc.
LG-6 790-129-9160 200 g Tube
Features: Silicon-based, heatresistance, cold resistance
Used as sealant for flange andthreaded portion
Used as sealant for oil pan, fi-nal drive case, etc.
LG-7 790-129-9170 1 kg Tube
Features: Silicon-based, quick-hardening type
Used as sealant for flywheelhousing, intake manifold, oilpan, thermostat housing, etc.
LG-8ThreeBond
1207B419-15-18131 100 g Tube
Features: Silicon-based, heatresistance, vibration resist-ance, impact resistance
Used as sealant for transfercase etc.
-
16
Category Komatsu code Part No. Q'ty Container Main features, usesShown in this
manual
LG-9ThreeBond
1206D790-129-9310 200 g Tube
Used to seal circle gear topwhich does not need to beclamped and fill gaps of weldedparts etc. having rough surfac-es
Can be painted
LG-10ThreeBond
1206E790-129-9320 200 g Tube
Used as lubricant and sealantfro radiator hose
Can be painted
LG-11ThreeBond
1121790-129-9330 200 g Tube
Feature: Can be used withgasket
Used for covers of transmis-sion case, steering case, etc.
ThreeBond1121 790-129-9090 100 g Tube
Liquid gasket for repairing en-gine
Molybdenum disulfide lubricant
LM-P 09940-00040 200g Tube
Used for press fitting, shrink fit-ting, prevention of galling orseizure of screw
Used as lubricant for linkage,bearing, etc.
Q
09995-00250 190 g Can
Spray type Thin molybdenum disulphide
film is formed on metal surfac-es to prevent galling betweenmetals
Used for drive shaft spline,needle bearing, various linkpins, bolts, etc.
Anti-seize LC-GNEVER-SEEZ Can
Feature: Compound consistingof fine metal particles to pre-vent seizure and galling
Used for mounting bolts ofhigh-temperature parts such asexhaust manifold, turbocharg-er, etc.
Grease
G2-LIG0-LI(*)*: For cold weather
SYG2-400LISYG2-350LISYG2-400LI-ASYG2-160LISYG2-160CNLISYG0-400LI-A(*)SYG0-16CNLI(*)
Various types
Various types
Multi-purpose extreme pres-sure lithium grease
LM-G(G2-M)Molybdenum disulfide grease
SYG2-400MSYG2-400M-ASYGA-16CNM
400g 10400g 20
16 kgBellows can
Used for high-load portion
Caution: Do not use for rollingbearings and splines such asswing circle bearing
Apply to work equipment pinsonly at assembly time and donot use after that
Q
-
17
Category Komatsu code Part No. Q'ty Container Main features, usesShown in this
manual
Hyper White Grease G2-TG0-T (*)*: For cold
weather
SYG2-400T-ASYG2-16CNTSYG0-400T-A (*)SYG0-16CNT (*)
400 g16 kg Bellows can
Has higher seizure resistance,heat resistance, and water re-sistance than molybdenum di-sulphide grease
Not conspicuous on machinesince color is white
Bio greaseG2BG2-BT (*)*: For high
temperature and high load
SYG2-400BSYGA-16CNBSYG0-400BT (*)SYGA-16CNBT (*)
400 g16 kg Bellows can
Decomposed by bacteria in na-ture in short period to minimizeeffects on microorganism,plants, and animals
G2-SThreeBond1855
200 g Tube
Feature: Silicon-based, wideusing temperature range, highoxidation resistance, preven-tion of deterioration of rubberand plastics
Used as oil seal for transmis-sion etc.
G2-U-SENS grease 427-12-11871 2 kg Can
Feature:Urea-based (organic)grease having heat resistanceand long life. Sealed whenused.
Used for rubber in damper,bearing, oil sealCaution:Do not mix with lithiumgrease
Primer
SUNSTAR PAINT PRIMER 580 SUPER
417-926-3910
20 ml Glass container
For g
luin
g ca
b gl
ass
Used as primer for cabside
(Using limit: 4 months af-ter date of manufacture)
SUNSTAR GLASS PRIMER 580 SUPER
20 ml Glass container
Used as primer for glasss ide (Us ing l im i t : 4months after date of man-ufacture)
SUNSTAR PAINT PRIMER 435-95
22M-54-27230 20 mlGlass
container
Used as paint primer forcab side
(Using limit: 4 months af-ter date of manufacture)
SUNSTAR GLASS PRIMER 435-41
22M-54-27240 150 ml Steel can
Used as primer for blackceramic-coated surfaceon glass side and for hardpolycarbonate-coatedsurface
(Using limit: 4 months af-ter date of manufacture)
SUNSTAR SASH PRIMER GP-402
22M-54-27250 20 mlGlass
container
Used as primer for sash(Almite)
(Using limit: 4 months af-ter date of manufacture)
-
18
Category Komatsu code Part No. Q'ty Container Main features, usesShown in this
manual
Adhesive
SUNSTAR PENGUINE SEAL 580 SUPER "S" or "W"
417-926-3910 320 ml Polyethylene container
For g
luin
g ca
b gl
ass
"S" is used for high-tem-perature season (April toOctober) and "W" for low-temperature season (Oc-tober to April) as adhe-sive for glass
(Using limit: 4 months af-ter date of manufacture)
Sika Japan, Sikaflex 256HV
20Y-54-39850 310 ml Polyethylene container
Used as adhesive forglass
(Using limit: 6 months af-ter date of manufacture)
SUNSTAR PENGUINE SUPER 560
22M-54-27210 320 mlEcocart (Special
container)
Used as adhesive forglass
(Using limit: 6 months af-ter date of manufacture)
Caulking material
SUNSTAR PENGUINE SEAL No. 2505
417-926-3920 320 ml Polyethylene container
Used to seal joints ofglass parts
(Using limit: 4 months af-ter date of manufacture)
SEKISUI SILICONE SEALANT
20Y-54-55130 333 ml Polyethylene container
Used to seal front window(Using limit: 6 months af-ter date of manufacture)
GE TOSHIBA SILICONES TOSSEAL 381
22M-54-27220 333 ml Cartridge
Used to seal joints ofglass parts Translucentwhite seal
(Using limit: 12 months af-ter date of manufacture)
PaintNatural yellow SYPA-U03SPNY Spray type QBlack gray SYPA-U03SPBG Spray type Q
-
19
Sele
ctio
n of
wire
rope
s us
ed fo
r ass
embl
ySe
lect
wire
rope
s to
be
used
for a
ssem
bly
acco
rdin
g to
the
follo
win
g ta
ble.
Ann
ex 2
, Ta
ble
1 U
sing
load
s of
6
24
type
rope
slin
gs.
Uni
t: k
N {t
f}N
umbe
r of w
ire ro
pes
1 pc
.2
pcs.
Slin
g an
gle
=
0
Z 9
090
<
Z 12
0An
gle
to v
ertic
al li
ne
= 0
Z
45
45