Kohinoor SVWH

8/2/2019 Kohinoor SVWH

1/76

KohinoorMills

1


2/76

DISCLAIMER

The present information package (the "Information Package") is being furnished for useby recipient in considering a transaction in relation to the Business. Distribution of thisdocument should be limited to specific qualified persons within recipients organization

who will further discuss the package with Kohinoor.

By accepting this Information Package, the recipient agrees to keep confidential, theinformation contained herein or made available in connection with any investigation of theCompany. Without limiting the foregoing, the recipient acknowledges and agrees that:

1. Kohinoor will not be subject to any liability based on the information contained in theInformation Package, errors therein or omissions there from,

2. the recipient will not copy, reproduce or distribute to any third party this InformationPackage, in whole or in part, other than in accordance with the written permissionobtained by the recipient from the Kohinoor

3. if either the recipient or Kohinoor elects not to pursue this matter, the recipient willreturn to Kohinoor this Information Package and any other material relating to theKohinoor Business that the recipient may have received from the Company, withoutretaining any copies thereof;

4. the recipient undertakes to keep secret the planned transaction and the fact that heis or has been involved, or is no longer involved in reviewing information concerningthe Business; and

5. any proposed actions by the recipient which are inconsistent in any manner with theforegoing will require the prior written consent of Kohinoor.

2


3/76

TABLE OF CONTENTS1. PAKISTAN ADVANTAGE

I. COTTON

II. PAKISTAN AS A TEXTILE EXPORTER

III. PAKISTAN AS A TEXTILE EXPORTER TO US

IV. TEXTILE IS A MAJOR INDUSTRY OF PAKISTAN

2. KOHINOOR SRENGTH

I. ABOUT KOHINOOR

II. WE WORK WITH

III. KOHINOOR MANFACTURING OPREATIONS

IV. KOHINOOR STRENGTH

V. INFRA STRUCTURE

VI. MACHINERY & EQUIPMENT

VII. PROFESSIONAL MANAGEMENT

VIII. HRM & COMPLIANCE

IX. QUALITY MANAGEMENT SYSTEMS

X. ERP SYSTEMS

3

3. DIVISIONAL PROFILE

I. KOHINOOR WEAVING

II. KOHINOOR DYEING

III. KOHINOOR APPAREL

IV. KOHINOOR GENERTEK


4/76

PAKISTAN ADVANTAGE

Cotton is not only an export-earning crop but alsoprovides raw material to local textile industry. A hugeinvestment in the form of over 1000 ginning factories,over 400 textile mills heavily depends upon cotton.

Pakistani coarse count cotton yarns are mostcompetitively priced and are being exported world

wide including China. Coarser count yarn is the primary raw material for

sports socks, apparel fabric & garments making thefinal product from Pakistan very competitive.

COTTON

Pakistan is one of the ancient homes of cultivatedcotton, and a leading exporter of yarn in theworld.

4


5/76

PAKISTAN AS A TEXTILE EXPORTER

Fourth largest producer of Cotton in the world.

Sixth largest exporter of category 347 (CottonTrousers) to US with a market share of 5% ofquantity shipped valuing US $ 206 million till Nov-

2007.

Ninth largest exporter of category 12 (CottonFabric) to US with a market share of 3% ofquantity shipped valuing US $ 150 million till Nov-

2007.

Eighth largest exporter of total textile products toUS with exports of US$ 2,940 million till Nov-2007.

PAKISTAN ADVANTAGE

(Source: www.otexa.ita.doc.gov). 5


6/76

PAKISTAN ADVANTAGE

(Source: www.otexa.ita.doc.gov).

CATEGORY DESCRIPTION

VALUE MILLION$ US

TILL Nov-2007

VALUEBASEDRATING

VOLUMEBASEDRATING

VOLUMEBASED

MARKETSHARE

%

361 COTTON SHEETS 376.32 2 1 36%

32COTTON NON-APPARELPRODUCT 138.93 2 2 27%

347MEN'S & BOYS COTTONTROUSERS/SHORTS

205.64 6 6 5%

11 YARN EXPORTS 57.04 8 6 6%

12 COTTON FABRIC 150.90 10 9 3%

Pakistan is the fourth largest producer of Cotton in the world.

PAKISTAN AS A TEXTILE EXPORTER TO US:

6


7/76

PAKISTAN ADVANTAGE

TEXTILE IS MAJOR INDUSTRY OF PAKISTAN: it imparts 46% share in the manufacturing sector;

contributes 66% of total exports; provides 38% of total employment; and have 30% share in GDP.

The availability of one of the top quality cotton in Pakistan, acheap & efficient workforce and investment in the sector over thepast few years, will give Pakistan competitive edge in the newtrade regime, despite strong competition from China and India.

Pakistans textile sector has been steadily gearing up, with over$5 billion invested since year 2000 under its Balancing,Modernization & Replacement program.

Recent appreciation of the Indian Rupee & Chinese Yuan against

the US Dollar coupled with slight devaluation of Pak Rupee willgive our Export sector a competitive edge over India & China.

The reduction of export rebates & significant increase in wageshave made the Chinese products more expensive. Consequentlysome brands have reduced their business volumes in China &are sourcing now from Pakistan.

(Source: www.sbp.org.pk) 7


8/76

ABOUT KOHINOOR

Kohinoor is involved in Textile businesssince 1949.

Publicly listed on all stock exchanges ofPakistan.

Leading business organization.

Textile operations include socksmanufacturing, weaving, fabric dyeing andapparel production.

Annual Sales around US$ 130 million.

Employing over 4,300 work force.

8


9/76

WE WORK WITH

9


10/76

KOHINOOR MANUFACTURING

OPERATIONS

KOHINOOR MILLSLIMITED

HOSIERYDIVISION

WEAVINGDIVISION

DYEINGDIVISION

APPARELDIVISION

GENERTEKDIVISION

10


11/76

Inputs Conversion Process Outputs Satisfied Business Goals

Excellent

Infrastructure

State ofthe Art

Equipment

ProfessionalManagement

QMS

ERP Systems

Capabilities

Product andServices

CompetitiveAdvantage

Value

Short-TermProfit

Long-TermProfit

IncreasedMarketShare

KOHINOOR STRENGTH

HRMCompliance

11


12/76

KOHINOOR STRENGTH EXCELLENT INFRASTRUCTURE:

Kohinoor has planned infrastructure and buildings

available which have been designed to take thecurrent capacity to the next levels.

LAND ACRE

OCCUPIED IN FACTORY BUILDINGS, RESIDENTIALBUILDING, ROADS AND GREEN BELTS

62

UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION 48

TOTAL LAND 110

BUILDINGSFACTORYBUILDING

SQFT

RESIDENTIALBUILDING

SQFT

TOTALSQFT

HOSIERY 301,665 189,090 490,755

WEAVING 285,606 140,339 425,945

DYEING 244,543 30,642 275,185

APPAREL 146,808 - 146,808

GENERTEK 71,560 13,982 85,542

TOTAL AREA 1,050,182 374,053 1,424,235

12


13/76

KOHINOOR STRENGTH

STATE OF THE ART EQUIPMENT:

Kohinoor has modern machinery and

equipment. We can expand capacity on theneed of our strategic business partners,

within a reasonable period of time.

The detail of machinery and equipment is

given later in the presentation.

13


14/76

KOHINOOR STRENGTH

PROFESSIONAL MANAGEMENT:

Kohinoor has professional staff as well as trained labor which are successfullyrunning the current operations and can also take this to the next level.

MANAGING

DIRECTORHOSIERY

GENERAL

MANAGERWEAVING

MANAGING

DIRECTORDYEING

GENERAL

MANGERAPPAREL

MANAGING

DIRECTORGENERTEK

CHIEFFINANCIAL

OFFICER

GENERAL MANAGERHUMAN RESOURCE

GENERAL MANAGERINFORMATIONTECHNOLOGY

CHIEFINTERNALAUDITOR

14


15/76

KOHINOOR WEAVING

ORGANOGRAM :

MARKETING PROCUREMENTQUALITY

ASSURANCEENGINEERING PRODUCTION

HUMANRESOURCE

INFORMATIONTECHNOLOGY

FINANCE

PRODUCTIONPLANNING &

CONTROL

WARPINGSIZING

WEAVING INSPECTION FOLDING PACKINGFINISHEDGOODS

PRODUCTDEVELOPMENT

15

KOHINOOR DYEING


16/76

KOHINOOR DYEING

ORGANOGRAM :

HUMANRESOURCE


FINANCE

GENERAL MANAGEROPERATIONS

GENERAL MANAGERPRODUCTION

PROCUREMENTQUALITY

ASSURANCE

MARKETINGPRODUCTIONPLANNING &

CONTROL

BLEACHING DYEING

DYEING QCLAB

FINISHING

ENGINEERINGPRODUCT

DEVELOPMENT

16

KOHINOOR APPAREL


17/76

KOHINOOR APPAREL

ORGANOGRAM:

MARKETING PROCUREMENTQUALITY

ASSURANCEENGINEERING PRODUCTION

HUMANRESOURCE


FINANCE

PRODUCTIONPLANNING &

CONTROL

SPREADINGCUTTING

SEWING WASHING CHECKING PACKINGFINISHEDGOODS

PRODUCTDEVELOPMENT

17

KOHINOOR GENERTEK


18/76

KOHINOOR GENERTEK

ORGANOGRAM:

PROCUREMENT MECHANICAL ELECTRICAL BOILER

HUMANRESOURCE


FINANCE

GENERAL MANAGEROPERATIONS

18


19/76

KOHINOOR MAN POWER

DIVISION MD GM DGM MANAGER EXECUTIVE SUPERVISOR WORKERS TOTAL

HOSIERY 1 1 3 5 35 77 1855 1977

WEAVING 0 3 0 7 35 53 695 793

DYEING 1 2 0 10 52 56 575 696

APPAREL 0 1 1 7 16 35 792 852

GENERTEK 0 0 1 3 5 12 49 70

POOL 1 1 2 6 18 29 81 138

TOTAL 3 8 7 38 161 262 4047 4526

19

KOHINOOR STRENGTH


20/76

COMPENSATION&

BENEFITS

INDUSTRIALRELATIONS

SAFETYHEALTH

&ENVIRONMENT

SOCIAL

COMPLIANCE

TRAINING&

DEVELOPMENT

HUMANRESOURCE

MANAGEMENT

KOHINOOR STRENGTH

KOHINOOR HRM PHILOSOPHY Our people are our most valuable asset.

We view Human Resources as a competitive advantage. To ensure business goals are realized through people

while meeting their own personal aspirations. To ensure only motivated and professionally qualified

people are employed. Kohinoor is an equal opportunity employer with policies to

ensure there is no discrimination on the basis of caste,creed, sex, religion etc.

20

KOHINOOR STRENGTH


21/76

SAFETY, HEALTH & ENVIRONMENT (SHE): The principles by which we operate: All work related injuries and illnesses are preventable. Compliance with local regulations are a priority. Line management are accountable for continuous improvement in

Safety, Health & Environment performance. Energy, water and other resources, both natural and man-made, will be

utilized efficiently to minimize waste.

KOHINOOR STRENGTH

21

EMPLOYEE TRAINING AND DEVELOPMENT: Management supports training and development programs to ensure

motivated and professionally competent people are available withinthe organization. This is an essential responsibility of every managerand is a part of their key result area and objectives.

A corporate training department which apart from assessing individualtraining needs also provides extensive in-house training andconsultancy for the development of employees.

Each division has its own training facility are continuously train thework force.

KOHINOOR STRENGTH


22/76

KOHINOOR STRENGTH

HOSIERY

SA 8000

ISO 14000(IN PROCESS)

WRAP

WAL MART

TARGET

SEARS/KMART

FOL

TESCO

OEKO TEX(IN PROCESS)

WEAVING

SA 8000


OEKO TEX(IN PROCESS)

FAIR TRADE(IN PROCESS)

ORGANIC(IN PROCESS)

WPH

SPRING

DYEING

SA 8000


LIZ CLAIBORNE

HAGGER

PVH

OEKO TEX

LEVIS(IN PROCESS)

NEXT(IN PROCESS)

ITS(IN PROCESS)

APPAREL

SA 8000


WRAP

KOHLS

CHF

JCPENNEY

WALMART

LI & FUNG

CERTIFICATIONS & COMPLIANCES

Social Responsibility is one of the central values & we believe inSocially responsible trading.

22

KOHINOOR STRENGTH


23/76

KOHINOOR STRENGTH

We comply with all applicable labour laws; Company Profits Act, 1968 (Workers Participation)

Act regarding participation of workers in company profits.

Employee Old Age Benefits Act, 1976 Act relating to old age pension.

Employment of Children Act, 1991 Act to prohibit child labour

Factories Act, 1934 Law regulating labour in factories.

Provincial Employees Social Security Ordinance, 1965 Scheme providing health benefits to employees or their dependents.

Industrial Relation Ordinance, 2002 Law relating to trade unions & regulations of relation between employer & worker.

West Pakistan Industrial and Commercial Employment Ordinance, 1968 Law relating to industrial and commercial employment

Workers Compensation Act, 1923 Act provide for the payment by employers to workmen for compensation relating to

injury by accident.

INDUSTRIAL RELATIONS

23

KOHINOOR STRENGTH


24/76

KOHINOOR STRENGTH

Over Time: At double than the normal

rate

Contributory ProvidentFund @ 10%

Workers Participation inProfit

Profit Bonus Annual Increment

Canteen Subsidized & self service

facility

Leaves 8 sick, 10 casual & 14

earned leaves annually

Colony Free accommodation with

canteen facility.

Free Transport Facility Social Security Group Health Insurance Group Life Insurance Old Age Pension Free Uniform

Efficiency Award Man of the Month

Cash award pluscommendation certificate

COMPENSATION BENEFITS & FACILITIES

24


25/76

QUALITY MANAGEMENT SYSTEM Complete tracking of product on

production floor through barcode

scanning system. Product traceability is available from

finished product back to raw material &machine operator.

Online stocks positions at each level of

production. Defects and fault analysis reports at

each stage of production ensuring bestquality standards.

Performance appraisal of workers.

KOHINOOR STRENGTH

25

KOHINOOR STRENGTH


26/76

KOHINOOR STRENGTHWELL EQUIPPED LAB AT EACH DIVISION

WEAVING DYEING

TESTING IS CARRIED OUT ON ISO, AATCC, ASTM, STANDARDS

26

KOHINOOR STRENGTH


27/76

PRODUCTION MONITORED BY DATA

COLLECTION NETWORK SYSTEMS Each machine is connected with central server;

Real time information from all machines;

Online efficiency, production, rejection and faults;

Integrated with Product Traceability systems . ERP SOLUTIONS PROVIDED BY ORACLE

With Oracle E-Business Suite, Kohinoor has movedfrom optimizing pieces of its business to optimizing

the entire enterprise. Integrated with product traceability systems and data

collection systems.

KOHINOOR STRENGTH

INTEGRATED IT SYSTEMS COMPANY WIDE

27


28/76

KOHINOOR STRENGTH

28

CUSTOMER SERVICE PORTAL Online order and shipment status Projected shipments Online inquiry

CCTV NETWORK Web enabled cctv network Real time videos of workspace

Accessible from anywhere in the world through internet Camera control through internet


29/76

KOHINOOR MILLSDIVISIONAL PROFILE

WEAVING

DYEING

APPAREL

GENERTEK

29


30/76

KOHINOOR WEAVING

30

TEXTILE WEAVING


31/76

270 air-jet Looms produce 36 millionmeters/annum.

Flexibility to produce fabrics up to 143.

Weave greige fabric for Home Textile andApparel with dobby and jacquard capability.

Quick style article changes in < 1 hour.

Off loom batching allowing larger rolls.

TEXTILEWEAVING

31

WEAVINGPROCESS FLOW


32/76

WEAVINGPROCESS FLOW

Yarn SuppliesWARPING SIZING

WEAVING

INSPECTION PACKINGWAREHOUSE &

DISPATCH

32

WARPING & SIZING


33/76

MACHINE TYPE Qty

BENTRONICE-3800 1

BENNINGER ZELL ZCR-1800 1

ZB 24 TKD DIA 1016 MM 2

ZB 24 TKD DIA 1016 MM 1

TKD-TKD CT 4/4/4 UB 1

WARPING & SIZING

CAPACITY PER MONTH

3.6 MILLION METERS PERMONTH

33

WEAVING


34/76

MACHINE TYPE QtyTSUDAKOMA 75 72

TSUDAKOMA 110 24

TOYODA EUROTECH 75 56

TOYODA EUROTECH 83 28

TOYODA DOBBY 83 14

PICANOL OMNI PLUS DOBBY 134 12

PICANOL OMNI PLUS CAM 150 48

PICANOL OMNI +WITH STAUBLIJACQUARDS 75

8

PICANOL OMNI +WITH STAUBLIJACQUARDS 134

8

TOTAL 270

CAPACITY

3.3 Million Meters PER MONTH

WEAVING

34

INSPECTION FOLDING & PACKING


35/76

MACHINE TYPE QTYINSPECTION CUM ROLLING 6

INSPECTION FRAMES 134 / 154 5

INSPECTION FRAMES 110 3

INSPECTION FRAMES 80 / 90 6

PELLET MACHINE 120 1

ROLLING MACHINE 130 3

FOLD MACHINE 130 1

FOLD MACHINE 75 1

BALING PRESS 2500 LBS 1

INSPECTION FOLDING & PACKING

CAPACITY MILLION PER MONTH

INSPECTION 3.75ROLLINGPALLETIZINGBALING

2.251.150.60

35

GREIGE WAREHOUSE


36/76

GREIGE WAREHOUSE

Fabric warehouse has the capacity to store in excess of 3 million meters

fabric, equivalent to almost one month production.

36

WEAVING LEAD TIME


37/76

WEAVING LEAD TIME

SAMPLING LEAD TIME Days

Greige Weaving 07

Weaving with dyed yarn 14

PRODUCTION LEAD TIME Days

Greige Weaving 30

Weaving with dyed yarn 45

37

PRODUCTS


38/76

PRODUCTS

Twills

Poplin / canvases Sateen

Jacquards

Dobbies

Yarn dyes

Broken twills Herring bone

Bfc

Ripstop

CUSTOMERS

A significant portion of our weaving capacity

is consumed in house by our dyeing division.We also supply greige fabric to dyeing

facilities in Europe, Asia and Australia.

38


39/76

KOHINOOR DYEING

39

TEXTILE DYEING


40/76

TEXTILE DYEING

Capacity 30 million meters/annum.

Started production in June 2002.

One of the most modern, automated plant in Pakistan.

Specialized in apparel dyeing.

Machines controlled & monitored through PLCs.

Automated Recipe storage/recall.

Automated chemical dozing.

40

DYEING PROCESS FLOW


41/76

DYEING PROCESS FLOW

Greige Supplies

Greige Issuedto Singeing/

DesizingProcess

From Singeing/Desizing Greige

Transferredfor Bleaching

From Bleaching

Greige Transferredfor Mercerizing & Dyeing

FromMercerizing &

DyeingGreige Transferred

for Finishing

FromFinishing

Greige Transferredto

QA inspection

After QA InspectionGreige Transferredto Finished Goods

Warehouse forDispatch

41

RAW MATERIAL WAREHOUSE


42/76


Greige Store with a storage capacity of 3 million meters, equivalent to

one month of production.

Dyes , Chemicals & Packing material ware house with a capacity to

store materials of more than one month production.

42

SINGEING, DESIZING


43/76

MACHINE TYPE Qty

PRE-TREATMENT RANGE (SING AND

DESIZE) VP99/H, GERMANY

1

CAPACITY

3,000,000 METERS PER MONTH

SINGEING, DESIZING

43

BLEACHING


44/76

MACHINE TYPE Qty

TWO STAGE PRE-TREATMENTRANGE (BLEACHING RANGE)

BRUGMAN, HOLLAND

1

WASHING RANGE JIANGSU SAGA /CHINA

1

CAPACITY


BLEACHING

44

MERCERIZING


45/76

MERCERIZING

MACHINE TYPE QTY

MERCERIZING RANGE BRUGMAN,HOLLAND

1

CAPACITY


45

DYEING


46/76

DYEINGMACHINE TYPE QtyCONTINUOUS PAD-STEAM DYEINGRANGE BWT 104 , HOLLAND

1

CONTINUOUS DYEING RANGETHERMAX / GERMANY

1

PAD STEAM MACHINE TA 3010740050 /GERMANY

1

CAPACITY


46

FINISHING


47/76

FINISHING

MACHINE TYPE QtySTENTER FRAME RANGES MONTEX5000-TCF E.V.A KOMBI / GERMANY

2

SHRINKING RANGE MODELMONFORTEX RECKMAN 73169220 /GERMANY

1

EMERISING MACHINE SF-4C /HOLLAND

1

LAFER MICROSAND SUEDING

MACHINE LAFER / ITALY

4

CAPACITY

3,000,000 METERS PERMONTH

47

FINISHES


48/76

FINISHES Lubricants

Silicon/soft finish

Soil release Fire retardant

Organic finish/anti microbial

Nano/cool comfort

Pre-cure/post cure (wrinklefree/crease resistant)

Stiff /industrial finish

Water repellant/stain defender (teflon,3m)

Micro-sand/heavy sand/aquasand/peach skin/brushing

Anti-static finishAll finishes meet the requirements of green dyeing as well as OEKO-TEX standards.

48

CURING


49/76

MACHINE TYPE Qty

CURING RANGE MODEL THERMEX-KTBE.V.A KOMBI / GERMANY

1

CAPACITY


CURING

49

FINISHED FABRIC WAREHOUSE


50/76

FINISHED FABRIC WAREHOUSE

Storage capacity of 1.5 million meters equivalent to 15 days ofproduction in warehouse.

50

DYEING LEAD TIME


51/76

SAMPLING LEAD TIME Days

We can develop the Lab dips based on theSpectrometer readings 3-4

Salesman sampling. 14

PRODUCTION LEAD TIME DaysDyeing from Greige available in stock 14

Dyeing from Greige to be woven 45

Replenishment of program based orders 14

The above stated times depend on in time order from buyer.3rd party Inspection add 10-14 days / Fabric Testing (As required)

51

GEOGRAPHIC LOCATION


52/76

GEOGRAPHIC LOCATION

Strategically located for Sourcing of Apparel fabrics intoWorlds main Textiles garmenting hubs.

52

SAILING TIME TO TEXTILE


53/76

GARMENTING HUBS

53

PRODUCTS


54/76

Reactive, Disperse, VAT, Sulpher andPigment dyed fabrics for bottom wear in;

100% Cotton

Poly cotton blends

Stretch fabrics

CUSTOMERSKohinoor Dyeing has a diversified customerbase in USA, Europe, Asia and Australia. Wework with brands and labels such as: LEVIS,

Banana Republic, GAP, Collins, Vf, Liz

Claiborne, Next, Mango, Zara, and retailerslike: Wal-Mart, Target, C&A, BHS, TemaCarrefour directly or through their nominatedcutters.

54


55/76

KOHINOOR APPAREL

55

TEXTILE APPAREL


56/76

Production capacity of 300,000 pieces per month.

Production management system from ETON.

Auto spreading from GERBER.

56

APPAREL PROCESS FLOW


57/76

Checking &Packing

Trimming Pressing

Fabric SuppliesFabric

Testing &

Inspection

Marker Making

Cutting Sewing Washing

Buttons/RivetsAttachment

57



58/76

Fabric Storage Capacity 500,000 meters, sufficient for 35 days

production.

58

SPREADING AND CUTTING


59/76

MACHINE TYPE QtySPREADER GERBER SY251 - SWEDEN 1

CUTTING MACHINE EASTMAN 629X 15

CAPACITY

SPREADING600,000 PIECES

PER MONTH

CUTTING300,000 PIECES

PER MONTH

59

SEWING


60/76

MACHINE TYPE QtyJUKI SINGLE NEEDLE DDL-5550-7-WB/SV500/CP150

219

BROTHER FEED OF ARM 20

JUKI DOUBLE NEEDLE LH-3168SF FIX BAR 15

JUKI 5 THREAD OVER LOCK 20

BROTHER BARTAK MACHINE 20

BROTHER EYE LET MACHINE 04

SINGLE NEEDLE LOCK COMPUTERIZED JOKI-8500 10

BLIND STITCH BS-101H/TMC-10 10

KANSAI SPECIAL DFB-1404PMD 20

KANSAI SPECIAL DFB-1412PTV 20

VIVI-MACK BACK POKET SETTER 06

REECE AUTO VELT 06

TOTAL 370

CAPACITY

300,000 PIECES PER MONTH

60

WASHING


61/76

MACHINE TYPE QtyCUBO TEX PMT ITALY 2

POLY CRAFT PAKISTAN 12

CAPACITY

300,000 PIECES PERMONTH

WASHING TYPESSTONE WASH BLEACH WASH

ENZYME WASH ENZYME SILICON WASH

GARMENT WASH GARMENT DYE

ACID WASHDISTRESS & SANDBLASTING

61

PRESSING, INSPECTION &


62/76

PACKING

CAPACITY

300,000 PIECES PER MONTH

MACHINE TYPE Qty

STEAM PRESS 12

MANUAL STEAM PRESS 25

62

APPAREL WAREHOUSE


63/76

Finished warehouse has the capacity to store 300,000 pieces,equivalent to one month production.

63 VERTICAL INTEGRATION


64/76

WEAVING

In house facility for weaving twills, drills, sateen, dobby and jacquard fabrics. Capability to weave cotton and blended fabrics for trousers, shirting and

outer wear.

DYEING

Modern dyeing and finishing plant. Expertise in creating, special processing and finishing of apparel fabrics for

world class brands like Levis, GAP, next, Vf & ZARA.

APPAREL

Exceptionally short turn around time due to in house weaving and dyeingcapability with the benefit of quality under one roof. To facilitate customers in terms of lead time and prompt service from yarn to

fashion.

Advantage of vertical integration with in-house weaving &dyeing

64

APPAREL LEAD TIME


65/76

Kohinoor has certain lead time advantages of vertical integration within-house weaving, dyeing and Apparel manufacturing explained below.

65

SAMPLING LEAD TIME

KOHINOOR

Fabric Weaving 07

Dyeing Process 07

Apparel Development 05

Total Time (Days) 19

PRODUCTION LEAD TIME

Fabric Weaving 21

Transportation- Greige fabric to Dye House 0

Dyeing Process 14

Transportation- Dyed fabric to apparel manufacturing 0

Apparel manufacturing 25

Total Time (Days) 60

PRODUCTS


66/76

MENS WEAR Chinos, Basic 5 pockets, regular, relaxed.

Special finishes such as: Pre cure, Teflon, Dual action,

YOUNG MENS Shorts, Cargos, Multi Pockets.

Special Finishes such as: Scrapping, Grinding, knotting andHeavy enzyme affects.

LADIES WEAR Pants, Skirts, Caprice.

WORK WEAR Trousers, Shorts, Overalls, Coveralls.

Special finishes such as: Resin, Fire retardant, Waterrepellent, Stain resistant, Wickable soil release.

CUSTOMERS Kohinoor Apparel is geared up to service re-known brandsand private label for retailers in USA, Europe, and Asia.

Kohinoor is already a nominated fabric supplier for brandslike LEVIS, GAP, VF, Next, Collins and is now offeringcomplete garments to them.

66


67/76

KOHINOOR GENERTEK

67

KOHINOOR GENERTEK


68/76

OWN POWER GENERATION:

Kohinoor has its own power generation which gives the unit access to

dependable and un interrupted power supply. Kohinoor currently haveinstalled power generation capacity of 31 mega watts.

Gas Fired turbine and engines generate 13 MW electricity and 18 tons ofsteam per hour.

Furnace oil/Gas fired engines provides a backup of 18 MW power duringno gas period.

Uninterrupted power supply to manufacturing units.

68

GAS TURBINE


69/76

MACHINE TYPE Qty

TURBO MACH GAS TURBINE 1

FUEL TYPE GAS

FUEL COST$ CENTS1.95/KWH

CAPACITYELECTRICITY 7.5 MWH

STEAM 14 TON/HR

69

GAS ENGINES


70/76

MACHINE TYPE Qty

CATERPILLAR GAS ENGINES 3

FUEL TYPE GAS

FUEL COST$ CENTS3.34/KWH

CAPACITYELECTRICITY 5.85 MWH

STEAM 4.2 TON/HR

70

DUAL FUEL ENGINES


71/76

MACHINE TYPE Qty

NIIGATA ENGINES 3

FUEL TYPE GAS/HOFF

FUEL COST$ CENTS

11.38/KWH

CAPACITY

ELECTRICITY 17.88MWH

STEAM 5.28 TON/HR

71

ELECTRICITY CAPACITY


72/76

NIIGATA _1 HFO/GAS 5.96



TOTAL 17.88

CAT _1 GAS 1.95

CAT _2 GAS 1.95

CAT _3 GAS 1.95TOTAL 5.85

EQUIPMENT RAW MATERIAL

CAPACITY

MEGA WATTSGAS TURBINE GAS 7.50

TOTAL CAPACITY 31.23

72

FUEL FIRED BOILERS


73/76

MACHINE TYPE Qty

FUEL FIRED BOILER 3

FUEL TYPEGAS/HFO

CAPACITY

STEAM 43 TON/HR

73

CO-GENERATION


74/76

Genertek plant is classified as co-generation plant and we aregenerating both electricity & steam from it.

Co-generation plants are 80% efficient as compared to simplecaptive plants which are about 35% efficient as far as gasconsumption is concerned.

We are using this steam in our Hosiery, Weaving, Processing &

Apparel divisions.

EQUIPMENT QTYCAPACITYTON/HR

WASTE HEAT RECOVERY BOILER GAS TURBINE 1 14.0

WASTE HEAT RECOVERY BOILER CAT ENGINES 2 4.2WASTE HEAT RECOVERY BOILER NIIGATA ENGINES 3 5.3

TOTAL 6 23.5

74

RAW MATERIAL STORAGE


75/76

Genertek have 2 Main HFO Storage tanks which have thecapacity to store HFO about 2000 Tons each which is equivalent

to 75 days of electricity generation if 100% generation madefrom HFO.

We have sufficient gas load to add more power & steamgeneration capacity for future expansions.

Genertek have 1 Main HSD Storage tank which have thecapacity to store HSD about 275,000 Liters.

75


76/76

Thank you

Kohinoor SVWH

Documents

Transcript of Kohinoor SVWH