Knorr Disc Brake Component Chart KNORR DISC … · Knorr Disc Brake Component Chart ......

Knorr Disc Brake Component ChartFor more detailed information regarding BPW Knorr Disc Brakes refer to our Knorr Disc Brake Spare Parts catalogue for Australian assembled BPW axles.

KDBCC V01-2013

REPLACEMENT CALIPERS

Caliper Item No. Caliper Description Caliper Carrier Item No. Complete Assembly

0536270600RAT

0536270610RAT

Rationalised Caliper Right Hand SB3745

Rationalised Caliper Left Hand SB374502.0313.13.00

05.362.70.36.5

05.362.70.37.5

CALIPER CARRIER ATTACHING PARTS

Item No. Part No. Description Dimension Qty Per Axle

315

02.5029.87.20 Bolt (Torque 280-330Nm) M 16x1.5x60 10/4*

02.5029.85.21 Bolt (Torque 280-330Nm) to suit Caliper spacer M 16x1.5x65 10

02.5029.88.21 Bolt Steer Axle (Torque 280-330Nm) M 16x1.5x60 4

02.5051.10.21 Bolt Steer Axle (Torque 280-330Nm) M 16x1.5x60 2

318 02.5401.16.08 Washer Ø 17 10

0316434020TS Caliper Spacer** 4

*10 screws for non-steer axle, 4 screws for steer axle**Caliper spacer item number 310A used on 10 stud 335 PCD and 8 stud 275 PCD models

BRAKE PARTS

Item No. Part No. Description Qty Per Axle

Kits

0980106240/310Guide pins and seal kit suits Caliper type A & B *See note right (Includes items 325 - 328, 335, 36, 345 - 348, 354, 355, 373)

2

09.801.06.33.0Guide pins and seal kit suits Caliper type C (Includes items 325 - 328, 345 - 348, 350, 352, 373)

2

09.801.02.63.0Thrust pad and boot kit suits Caliper type A and B (Includes items 362 - 364)

2

09.801.06.32.0Thrust pad and boot kit suits Caliper type C (Includes items 362 - 364)

2

0980106250-35mmKit adjuster adaptor and 35mm cap (includes 10x item 368 and 10x item 369)

2

0980106250-38mmKit adjuster adaptor and 38mm cap (includes 10x item 368 and 10x item 369)

2

09.801.08.15.0Brake Pad Kit ***See note right (Includes items 368, 369, 370, 390, 394, 396, 397, 398)

1

368 02.2400.11.00 Adjuster adaptor suits Caliper type B and C 2

369 02.1827.04.00 Cap, adjuster adaptor suits Caliper type A 2

ROTORS

Part No. Description Qty Per Axle

03.088.34.04.0 Rotor 10 stud 335mm PCD (ABS mounting) 2

03.088.34.06.0 Rotor 10 stud 335mm PCD 2

03.088.34.07.0 Rotor 10 stud 285mm PCD 2

03.088.34.15.0 Rotor 8 stud 275mm PCD 2

03.088.34.16.0 Rotor 8 stud 275mm PCD (ABS mounting) 2


Caliper Item No. Caliper Description Caliper carrier Item No. Complete Assembly

0536270600RAT

0536270610RAT

Rationalised Caliper Right Hand SB3745

Rationalised Caliper Left Hand SB374503.303.88.55.0

05.362.70.60.5

05.362.70.61.5

0536270620RAT

0536270630RAT

Caliper Right Hand SB4309T Monoblock

Caliper Left Hand SB4309T Monoblock03.303.88.56.0

05.362.70.62.5

05.362.70.63.5


Item No. DescriptionSB3745T & SB4309T

Qty Per AxlePart No. Dimension

315 Caliper mount bolt 03.340.12.26.0 M16x1.5x97-12.9 8

318 Washer 02.5401.16.08 Ø 17mm 8

BRAKE PARTS

Item No.

DescriptionSB3745T SB4309T Qty Per

AxlePart No. Part No.

Kits

Guide pins and seal kit for calipers with steel plate* (Includes items 325 - 355, 373)

09.801.06.33.0 2

Guide pins and seals kit for calipers with plastic plate* (Includes items 325 - 355, 373)

0980106330KB 2

Loose bearing (“secondary guide pin”) kit (Items 345, 346, 348, 350, 373)

09.801.06.91.0 2

Thrust pad and boot kit (Items 362 - 364, 373)

09.801.06.32.0 2

Kit adjuster adaptor and 35mm cap (includes 10x item 368 and 10x item 369)

0980106250-35mm 2

Kit adjuster adaptor and 38mm cap (includes 10x item 368 and 10x item 369)

0980106250-38mm 2

Brake Pad Kit Axle Set **See note left (Items 368 - 370, 390, 394, 396 - 398)

09.801.08.15.0 09.801.08.16.0 1

368 Adjuster adaptor 02.2400.11.00 2

ROTORS

Part No. Description Dimension Qty Per Axle

03.088.34.16.0 Rotor 8 stud 275mm PCD SB3745T Ø 377mm 2



KNORR DISC BRAKE COMPONENT CHARTFor more detailed information regarding BPW Knorr Disc Brakes refer to the

BPW Transpec Knorr Disc Brakes Parts catalogue for Australian assembled BPW axles ALWAYS INSIST ON GENUINE BPW SERVICE PARTS

CALIPER IDENTIFICATION INFORMATION SB3745T / SB4309T


Item No Part No Description Dimension Qty Per Axle

310A 0316434020TS Caliper Spacer ** 4

315 0250298720 Bolt (Torque 280-330Nm) M 16x1.5x60 10/4 *

0250298521 Bolt (Torque 280-3300Nm) M 16x1.5x65 10

0250298821 Bolt Steer Axle (Torque 280-330Nm) M 16x1.5x60 4

0250511021 Bolt Steer Axle (Torque 280-330Nm) 2

318 0254011608 Washer Ø 17 10

Washer 10

*10 screws for non-steer axle, 4 screws for steer axle ** Caliper spacer item number 310A used on 10 stud 335 PCD and 8 stud 275 PCD models

* Repair Kits differ in the design of the guide sleeve:

Guide sleeve for Caliper Type A Stop Ring ∅ = 35 mm

Guide sleeve for Caliper Type B & C Stop Ring ∅ = 39 mm

*** Disc Brake Pads:

Are not available individually and can only be supplied in a kit which repairs one axle. The part number for the individual pads are found on the brake pad backing plate. Single disc brake pad part number 0509290050 to suit SB3745 can only be supplied in kit part number 0980107240.

old executions

(Renolit HLT 2)

(Renolit HLT 2)

348

396397

398

390

394

364363

315 318

362

354355

345

373

368370

395

350

346

373

346

348

369

328

335337

326

325

345

336335

325

326328

20 / 21

SB3745


Caliper Item No Caliper Description Caliper carrier Item No

0536270600RAT Rationalised Caliper Right Hand SB3745 0203131300

0536270610RAT Rationalised Caliper Left Hand SB3745 0536270360 Caliper Right Hand SB3745 Monoblock ABS (Complete with carrier) 0536270370 Caliper Left Hand SB3745 Monoblock ABS (Complete with carrier)

Brake Type SB 3745 Caliper bolts are bolted in line with the axle beam.

Axially Mounted Calipers:

Brake TypeSB 3745T/4309T Tangential Mounting: Caliper bolts are bolted at an angle to the axle beam.

Tangentially Mounted Calipers:

Right Hand Caliper = Adjuster screw is on the opposite side of the caliper from the fixed guide pin.

Left Hand Caliper = Adjuster screw is adjacent to the fixed guide pin.

Please Note: For underslung suspensions the right hand caliper is used on the left hand side of the axle and the left hand caliper is used on the right hand side of the axle. When identifying right or left handed calipers you must know whether the suspension is underslung or overslung. Overslung = suspension springs over axle Underslung = suspension springs under axle

LEFT AND RIGHT HANDED CALIPERS

CALIPER MOUNTING

Steel cap with o ring from mid 2000.

Bellow with hose clip up to mid 2000.

Two part housing

Type A - 8mm hex adjustment screw with flat plastic cover.

Type B - 10mm hex sacrificial adjuster screw with domed rubber

cover.

CALIPER TYPES A, B, & C

One part housing

Flat steel cover

10 mm hex sacrificial adjuster screw with domed rubber

cover

IDENTIFYING FEATURES OF CALIPER TYPES A AND B: IDENTIFYING FEATURES OF CALIPER TYPE C :

(Renolit HLT 2)

(Renolit HLT 2)

348

396397

398

390

394

364363

362

354355

345

373

368370

395

350

346

373

328

335

326

325

318315

KDBCC V01-2013




0536270610RAT Rationalised Caliper Left Hand SB3745 0536270600 Caliper Right Hand SB3745T Monoblock (Complete with carrier) 0536270610 Caliper Left Hand SB3745T Monoblock (Complete with carrier) 0536270620RAT Caliper Right Hand SB4309T Monoblock

033088560 0536270630RAT Caliper Left Hand SB4309T Monoblock 0536270620 Caliper Right Hand SB4309T Monoblock (Complete with carrier) 0536270630 Caliper Left Hand SB4309T Monoblock (Complete with carrier)

(Rotor diameter = 370mm)(Rotor diameter = 370mm) (Rotor diameter = 430mm)

Single disc brake pad part number 0509290220 to suit SB3745T can only be supplied in kit part number 0980108150.Single disc brake pad part number 0509290230 to suit SB4309T can only be supplied in kit part number 0980108160.

Axially mountedTangentially mounted

ROTORS

Part No Part No Qty Per Axle

0308834040 Rotor 10 stud 335mm PCD (ABS mounting) 2 0308834060 Rotor 10 stud 335mm PCD 2 0308834070 Rotor 10 stud 285mm PCD 2

0308834150 Rotor 8 stud 275mm PCD 2

0308834160 Rotor 8 stud 275mm PCD (ABS mounting) 2

BRAKE PARTS

Item No Part No Description Qty Per Axle

Kits

0980106310 Guide pins and seal kit suits Caliper type A * See note below (Includes items 325 - 328, 335, 36, 345 - 348, 354, 355, 373) 2

0980106240 Guide pins and seal kit suits Caliper type B * See note below (Includes items 325 - 328, 335, 336, 345 - 348, 354, 355, 373) 2

0980106330 Guide pins and seal kit suits Caliper type C (Includes items 325 - 328, 345 - 348, 350, 352, 373) 2

0980102970 Main pin kit suits Caliper type A and B (Includes items 325 - 328, 335 - 337, 354, 355, 369, 373) 2

0980102630 Thrust pad and boot kit suits Caliper type A and B (Includes items 362 - 364) 2

0980106320 Thrust pad and boot kit suits Caliper type C (Includes items 362 - 364) 2

0980106250 Adjuster adaptor and cap kit (Includes items 368 and 370) ** See note below 2

0980108150 Brake Pad Kit *** See note below (Includes items 368, 369, 370, 390, 394, 396, 397, 398) 1

368 0224001100 Adjuster adaptor suits Caliper type B and C 2

369 0218270400 Cap, adjuster adaptor suits Caliper type A 2

ROTORS Part No Description Dimension Qty Per Axle

mm773 Ø T5473BS DCP mm572 duts 8 rotoR 0614388030 2 mm034 Ø T9034BS DCP mm582 duts 01 rotoR 0605388030 2

m034 Ø T9034BS DCP mm533 duts 01 rotoR 0505388030 m 2


Item No Description SB3745T SB4309T Qty Per

Axle Part No Dimension Part No Dimension

315 Caliper mount bolt 0334012260 M16x1.5x97-12.9 0334012260 M16x1.5x97-12.9 8

318 8 mm71 Ø 8061104520 mm71 Ø 8061104520 rehsaW

BRAKE PARTS


Axle Part No Part No Guide pins and seal kit

0980106330 2

Kits

(Includes items 325 - 355, 373) Guide pins and seals Kit suits caliper item numbers

0980106330KB 2 0536270620RAT and 0536270630RAT (Includes items 325 - 355, 373) Loose bearing ("secondary guide pin") kit

0980106910 2

(Items 345, 346, 348, 350, 373) Thrust pad and boot kit

0980106320 2

(Items 362 - 364, 373) Adjuster adaptor and cap kit * See note below

0980106250 2

(Items 368, 370) Brake Pad Kit Axle Set ** See note below 0980108150 1 (Items 368 - 370, 390, 394, 396 - 398)

368 Adjuster adaptor 0224001100 2

0980108160

Caliper Identification Information

CALIPER MOUNTING

Axially Mounted Calipers

Brake Type SB 3745

Caliper bolts are bolted in line with the axle beam.

Tangentially Mounted Calipers

Brake Type SB 3745T/4309T

Tangential Mounting:Caliper bolts are bolted at an angle to the axle beam.

KNORR DISC BRAKE IDENTIFICATION

CALIPER MOUNTING






Right Hand Caliper = Adjuster screw is on the Left Hand Caliper = Adjuster screw is adjacent to opposite side of the caliper from the fixed guide pin. the fixed guide pin.

BPW Transpec Knorr Disc Brake Axle Parts Catalogue 3/2013 2


CALIPER MOUNTING







BPW Transpec Knorr Disc Brake Axle Parts Catalogue 3/2013 2 LEFT AND RIGHT HANDED CALIPERS


CALIPER MOUNTING







BPW Transpec Knorr Disc Brake Axle Parts Catalogue 3/2013 2

Picture 1Left Handed Caliper


Picture 2Right Handed Caliper

Right Hand Caliper = Adjuster screw is on the opposite side of the caliper from

the fixed guide pin.

Please Note:For underslung suspensions the right hand caliper is used on the left hand side of the axle and the left handcaliper is used on the right hand side of the axle. When identifying right or left handed calipers you must knowwhether the suspension is underslung or overslung.

Overslung = suspension springs over axle Underslung = suspension springs under axle

CALIPER TYPES A, B AND CIdentifying features of caliper types A and B: Identifying features of caliper type C:


IDENTIFYING FEATURES OF CALIPER TYPES A AND B:



cover.

Steel cap with o ring from

mid 2000. Bellow with hose clip up to

mid 2000.

Two part housing

IDENTIFYING FEATURES OF CALIPER TYPE C :


cover

Flat steel cover

One part housing

BPW Transpec Knorr Disc Brake Axle Parts Catalogue 3/2013

Type A – 8mm hex adjustment screw with

flat plastic cover.

Type B – 10mm hex sacrificial adjuster screw with domed

rubber cover.



Two part housing.


IDENTIFYING FEATURES OF CALIPER TYPES A AND B:



cover.

Steel cap with o ring from

mid 2000. Bellow with hose clip up to

mid 2000.

Two part housing

IDENTIFYING FEATURES OF CALIPER TYPE C :


cover

Flat steel cover

One part housing

BPW Transpec Knorr Disc Brake Axle Parts Catalogue 3/2013

10 mm hex sacrificial adjuster screw with domed rubber cover.

One part housing.

Flat steel cover.

***Disc Brake Pads:

• Are not available individually and can only be supplied in a kit which repairs one axle.

• The part number for the individual pads are found on the brake pad backing plate.

• Single disc brake pad part number 05.092.90.22.0 to suit SB3745 and SB3745T can only be supplied in kit part number 09.801.08.15.0.

• Single disc brake pad part number 05.092.90.23.0 to suit SB4309T can only be supplied in kit part number 09.801.08.16.0.

SB3745T / SB4309TRotor diameter Rotor diameter = 377mm = 430mm

Rotor width Rotor width = 45mm = 45mm

Tangentially mounted

KNORR DISC BRAKE COMPONENT CHARTFor more detailed information regarding BPW Knorr Disc Brakes refer to the

BPW Transpec Knorr Disc Brakes Parts catalogue for Australian assembled BPW axles ALWAYS INSIST ON GENUINE BPW SERVICE PARTS

CALIPER IDENTIFICATION INFORMATION SB3745T / SB4309T


Item No Part No Description Dimension Qty Per Axle

310A 0316434020TS Caliper Spacer ** 4

315 0250298720 Bolt (Torque 280-330Nm) M 16x1.5x60 10/4 *

0250298521 Bolt (Torque 280-3300Nm) M 16x1.5x65 10

0250298821 Bolt Steer Axle (Torque 280-330Nm) M 16x1.5x60 4

0250511021 Bolt Steer Axle (Torque 280-330Nm) 2

318 0254011608 Washer Ø 17 10

Washer 10

*10 screws for non-steer axle, 4 screws for steer axle ** Caliper spacer item number 310A used on 10 stud 335 PCD and 8 stud 275 PCD models

* Repair Kits differ in the design of the guide sleeve:

Guide sleeve for Caliper Type A Stop Ring ∅ = 35 mm

Guide sleeve for Caliper Type B & C Stop Ring ∅ = 39 mm

*** Disc Brake Pads:

Are not available individually and can only be supplied in a kit which repairs one axle. The part number for the individual pads are found on the brake pad backing plate. Single disc brake pad part number 0509290050 to suit SB3745 can only be supplied in kit part number 0980107240.

old executions

(Renolit HLT 2)

(Renolit HLT 2)

348

396397

398

390

394

364363

315 318

362

354355

345

373

368370

395

350

346

373

346

348

369

328

335337

326

325

345

336335

325

326328

20 / 21

SB3745




0536270610RAT Rationalised Caliper Left Hand SB3745 0536270360 Caliper Right Hand SB3745 Monoblock ABS (Complete with carrier) 0536270370 Caliper Left Hand SB3745 Monoblock ABS (Complete with carrier)





Right Hand Caliper = Adjuster screw is on the opposite side of the caliper from the fixed guide pin.


Please Note: For underslung suspensions the right hand caliper is used on the left hand side of the axle and the left hand caliper is used on the right hand side of the axle. When identifying right or left handed calipers you must know whether the suspension is underslung or overslung. Overslung = suspension springs over axle Underslung = suspension springs under axle


CALIPER MOUNTING



Two part housing



cover.

CALIPER TYPES A, B, & C

One part housing

Flat steel cover


cover

IDENTIFYING FEATURES OF CALIPER TYPES A AND B: IDENTIFYING FEATURES OF CALIPER TYPE C :

(Renolit HLT 2)

(Renolit HLT 2)

348

396397

398

390

394

364363

362

354355

345

373

368370

395

350

346

373

328

335

326

325

318315

KDBCC V01-2013




0536270610RAT Rationalised Caliper Left Hand SB3745 0536270600 Caliper Right Hand SB3745T Monoblock (Complete with carrier) 0536270610 Caliper Left Hand SB3745T Monoblock (Complete with carrier) 0536270620RAT Caliper Right Hand SB4309T Monoblock

033088560 0536270630RAT Caliper Left Hand SB4309T Monoblock 0536270620 Caliper Right Hand SB4309T Monoblock (Complete with carrier) 0536270630 Caliper Left Hand SB4309T Monoblock (Complete with carrier)

(Rotor diameter = 370mm)(Rotor diameter = 370mm) (Rotor diameter = 430mm)

Single disc brake pad part number 0509290220 to suit SB3745T can only be supplied in kit part number 0980108150.Single disc brake pad part number 0509290230 to suit SB4309T can only be supplied in kit part number 0980108160.

Axially mountedTangentially mounted

ROTORS

Part No Part No Qty Per Axle

0308834040 Rotor 10 stud 335mm PCD (ABS mounting) 2 0308834060 Rotor 10 stud 335mm PCD 2 0308834070 Rotor 10 stud 285mm PCD 2

0308834150 Rotor 8 stud 275mm PCD 2

0308834160 Rotor 8 stud 275mm PCD (ABS mounting) 2

BRAKE PARTS

Item No Part No Description Qty Per Axle

Kits

0980106310 Guide pins and seal kit suits Caliper type A * See note below (Includes items 325 - 328, 335, 36, 345 - 348, 354, 355, 373) 2

0980106240 Guide pins and seal kit suits Caliper type B * See note below (Includes items 325 - 328, 335, 336, 345 - 348, 354, 355, 373) 2

0980106330 Guide pins and seal kit suits Caliper type C (Includes items 325 - 328, 345 - 348, 350, 352, 373) 2

0980102970 Main pin kit suits Caliper type A and B (Includes items 325 - 328, 335 - 337, 354, 355, 369, 373) 2

0980102630 Thrust pad and boot kit suits Caliper type A and B (Includes items 362 - 364) 2

0980106320 Thrust pad and boot kit suits Caliper type C (Includes items 362 - 364) 2

0980106250 Adjuster adaptor and cap kit (Includes items 368 and 370) ** See note below 2

0980108150 Brake Pad Kit *** See note below (Includes items 368, 369, 370, 390, 394, 396, 397, 398) 1

368 0224001100 Adjuster adaptor suits Caliper type B and C 2

369 0218270400 Cap, adjuster adaptor suits Caliper type A 2

ROTORS Part No Description Dimension Qty Per Axle

mm773 Ø T5473BS DCP mm572 duts 8 rotoR 0614388030 2 mm034 Ø T9034BS DCP mm582 duts 01 rotoR 0605388030 2

m034 Ø T9034BS DCP mm533 duts 01 rotoR 0505388030 m 2



Axle Part No Dimension Part No Dimension

315 Caliper mount bolt 0334012260 M16x1.5x97-12.9 0334012260 M16x1.5x97-12.9 8

318 8 mm71 Ø 8061104520 mm71 Ø 8061104520 rehsaW

BRAKE PARTS


Axle Part No Part No Guide pins and seal kit

0980106330 2

Kits

(Includes items 325 - 355, 373) Guide pins and seals Kit suits caliper item numbers

0980106330KB 2 0536270620RAT and 0536270630RAT (Includes items 325 - 355, 373) Loose bearing ("secondary guide pin") kit

0980106910 2

(Items 345, 346, 348, 350, 373) Thrust pad and boot kit

0980106320 2

(Items 362 - 364, 373) Adjuster adaptor and cap kit * See note below

0980106250 2

(Items 368, 370) Brake Pad Kit Axle Set ** See note below 0980108150 1 (Items 368 - 370, 390, 394, 396 - 398)

368 Adjuster adaptor 0224001100 2

0980108160

SB3745Rotor diameter = 377mm

Rotor width = 45mm

Axially mounted

*Photos above show plate. Could be plastic or steel.

Knorr Disc Brake Component Chart KNORR DISC … · Knorr Disc Brake Component Chart ......

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