Kingsley Plastics Brochure
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Transcript of Kingsley Plastics Brochure
Specialists in Industrial GRP DesignKingsley Plastics Limited designs, manufactures and installs an extensive wide range of GRP Housings, GRP Kiosks, GRP Cabinets, Gas Meter Boxes & Odour Control GRP Covers for an infinite set of uses within
ingsley Plastics Ltd was
established in 1977 as a
private limited company
to provide GRP production
service for the UK’s Gas,
Electricity, Telecom & Water industries
of the seventies. Since a humble
beginning in Kingsley in Hampshire,
we have been able with the support
of our customers to expand our
services to include bespoke housings
& kiosks for all industries, steel
cabinets, full electrical and pump
installations coupled with full auto-cad
design and commissioning services.
Kingsley has the technology and
skilled designers, manufacturers
& installers to offer our customers
a ‘Total manufacturing solution’
enabling us to reduce lead-times,
improving the industry standards
and retaining a single control point
resulting in lower cost per item of
the finished unit.
With our own fleet of hi-ab equipped
lorries, manufacturing bases in Devon,
Dorset & Scotland with further sales
offices in each, we are ideally suited
to manage projects from across the
UK and beyond into Europe and afar.
A fundamental aspect of the
success of Kingsley is our belief in
first understanding our clients’ needs,
whether its design proposals and
submittal of auto-cad drawings,
through to attendance of site meetings and
inspections.
By getting to know our customers
markets and needs we are in a better posi-
tion to interpret flexible working
solutions for their market thus ensuring all
of our projects are completed
to the satisfaction of all involved and
to the highest possible standards.
Kingsley Plastics LtdAbout us
02 | Kingsley Plastics Ltd
Kingsley Plastics LtdContents
04..........Company profile
05..........Company profile
06..........Housing, kiosks & enclosures
07..........Housing, kiosks & enclosures
08..........Simulated brick & stone GRP housings
09..........Simulated brick & stone GRP housings
10..........Meter boxes & gas cabinets
11..........Meter boxes & gas cabinets
12..........Steel cabinets & kiosks
13..........Steel cabinets & kiosks
14..........Odour control grp covers
15..........Odour control grp covers
16..........Packaged wash-water systems
17..........Packaged wash-water systems
18..........GRP fencing and telecommunications stealth products
19..........GRP fencing and telecommunications stealth products
20..........LPCB GRP Housing, Doors & Covers
21..........LPCB GRP Housing, Doors & Covers
22..........Health, safety & environmental
23..........Summary & client list
Kingsley Plastics Ltd | 03
ith its Southern regional
Headquarters, further
manufacturing bases
in Somerset and sales
offices in Dorset &
Scotland all working in harmony and com-
municating through its IT and
Logistic infrastructure, Kingsley Plastics
Ltd firmly believe we have the expertise
and ability to maintain our role as the UK’s
National GRP Products supplier to meet
the increasing challenges presented by the
worlds ever changing environment.
Due to the size of our manufacturing Head-
quarters in Devon we are able to
offer the full storage of completed projects
and further network distribution points
throughout the country.
With our fleet of company owned hi-ab
equipped lorry’s, suitably trained
installation engineers we are able to
offer both local and nationwide solutions to
our clients as they continue to roll
out new technologies safe in the
knowledge that a Kingsley manufactured
product is protecting their equipment.
Kingsley Plastics LtdCompany profile
04 | Kingsley Plastics Ltd
Kingsley Plastics LtdCompany profile
Kingsley Plastics Ltd | 05
ingsley Plastics Limited
has, for over the past 25 years,
established itself as one of
the most competitive and well
respected
companies associated with the design and
manufacture of GRP Kiosks for the Service
Industry.
Whether you have a question concerning
one of our products, or if you would just
like a quick quote over the phone, please
do not hesitate to get in contact with us
have at Kingsley, where one of our highly
trained sales team shall do their very best
to assist.
Postal AddressKingsley Plastics Limited
Western Barn Industrial Park
Hatherleigh Road
Winkleigh
Devon
EX19 8AP
Telephone: +44 01837 83154
Fax: +44 01837 83529
Email: [email protected]
www.kingsleyplastics.co.uk
in Devon, our facility also includes for
the design stage through to testing
and commissioning – which can also
be undertaken by skilled electrical
installation engineers. This means we
are able to not only offer full electrical
equipment installation to the current IEEC
Edition specification, but also supply each
unit fully commissioned and ready to ac-
cept site electrics, again reducing time and
costs to our customers.
Minimum impact ratings of IP 54
with increased levels available up to &
including IP 65 upon request. Internal finish
of most GRP unit is to fire retardant resins
‘cream’ in colour.
Encompassing the thesis of a ‘one stop shop’ we are able to offer complete packages including;• Climate control
• IEEC Electrical Installations
• Anti-Vandal Finishes
• Flat-Packed for ease of delivery
• Extra doors, windows & ventilation
• Full Auto-CAD design service
• On-site installation packages
• Pump integration & Installation
ith over 35 years
experience of
manufacturing secure,
vandal resistant and long
life GRP buildings of all
sizes for an infinite set of uses within the
industrial and commercial sectors. Oper-
ating from our
administration and manufacturing
bases in the UK, we supply a diverse
set of customers throughout the world.
Kingsley are capable of manufacturing
equipment housings and fully secure fire-
proof enclosures of many different shapes
and sizes. Normally constructed from
customers own specific
specifications that may include
explosion relief roofs, 1 hour BS 476
Part 21 (load bearing walls) fire
resistance, acoustically & thermally
lined or customers specified materials
including Aluminium, Mild and Stainless
steel. With a manufacturing complex in
excess of 6.5 acres we are capable of
producing batches of housings from as
small as 500m2 to units measuring in
excess of 25 mtrs in length and 12 mtrs in
depth.
On average Kingsley manufacture around
100-150 housings and enclosures per
month at its three main manufacturing
facilities in Devon, Dorset & Scotland.
Further sales offices are located in
Scotland which also includes full project
management facilities. Within its
headquarters and main production base
Kingsley Plastics LtdHousing, kiosks & enclosures
06 | Kingsley Plastics Ltd
We can also supply the lesser stringent fire
test of BS 476 Part 22 for non load bearing
walls and half hour fire resistance that may
include standard housings or internal
partitions walls.
SecurityKingsley GRP buildings are second to
none for their robust nature including
the external textured finishes. Tough and
vandal resistant each unit can be coloured
to meet customers own specifications and
include 3 way door locking devices, 316
stainless steel door furniture and hold
open door stays
Other features may include:• Brick & Stone finishes
• Sound attenuation
• Thermal Insulation
• Integral Flooring
• Ventilation & Air Conditioning
• Dust, Liquid & Impact Protection to IP 65
• Explosion Relief Roofs & Panels
• Electrical Installation
• Colours to BS 4800 or RAL Ranges
Standards / Specifications The wall and roof panel construction
of all GRP kiosks is dependent on
customer specifications and kiosk size.
As a standard we have an 18mm WBP
plywood core encapsulated by fire
retardant resin and chopped strand
mat glass-fibre into not only the walls, but
also the roof of the structure.
The plywood used is weather and boil
proof to BS1203 suitable for external
applications on its own. For larger GRP
kiosks other reinforcements such as GRP
ribs may be encapsulated to
satisfy the structural design criteria
of an individual unit.
1 Hour BS 476 Part 21 Fire Resist-anceAgain setting new standards within
the industry, we can supply 1 hour
rated and fully certified fire resistant en-
closures for load bearing walls to
BS 476 Part 21. As with all GRP housing
& buildings, irrespective of size, all
GRP walls are load bearing as they them-
selves carry the weight of the roof of the
building. BS 476 Part 21 is the only up
to date specification applicable to GRP
Housings of all sizes and fully meets the
very latest guidelines within the industry.
Kingsley Plastics LtdHousing, kiosks & enclosures
Kingsley Plastics Ltd | 07
21 for load bearing walls. Whether you have
a photograph of a ‘local’ wall that must be
matched or indeed should you know the actual
brick or stone names and colours we have a
catalogue of finishes that will meet every need.
Manufactured in accordance with our
approval to ISO 9001 – 2000, with core
materials of a minimum of 18mm WBP
plywood, we offer building solutions from
a small ‘roadside cabinet’ of 1 mtr2 to large in-
dustrial buildings in excess of 35 mtrs in length
and 4.5 mtrs high.
Each unit is designed by our in-house
Auto-cad department, with drawings
and sample board forwarded to our clients prior
to their full manufacture. Once the
exact external brick or stone finish has
been agreed by all parties, including
planners, we will deliver to site upon one
or our fleet owned hi-ab equipped fleet
of lorries.
ingsley Plastics Ltd is widely
known as the market leader in
the design and
manufacture of aesthetically
correct GRP Brick, Stone
and Pebbledash GRP Kiosks. Almost any
brick or stone finish can be achieved with
excellent anti-vandal properties.
From a simple photograph emailed to our
Auto-Cad department, we can manufac-
ture an infinity of Brisk & Stone finishes to
suit every need. For more information or
even a sample board of
a typical brick finish, please do not
hesitate to contact our UK sales team
based in our HQ in Devon or indeed our
Scottish sales office based in Edinburgh.
Other Optional Features Include:• Full electrical fit-outs to current 16th
edition regulations
• Double glazed windows & doors
• Anti spray/Anti-Vandal finishes
• 1 Hour+ fire resistance
• Full delivery packages upon request
• Delivery by hi-ab equipped articulated
lorries as standard
• Delivered in one piece or flat pack
assemblies
• Internal non-slip floors
• Acoustically & Thermally Insulated
Buildings
All of our housings are specifically de-
signed to meets customers own re-
quirements with additional successful
independent testing for Explosion Relief
Roofs, Thermal & Acoustic Insulation and
1 hour Fire resistance to BS 476 Part
Kingsley Plastics LtdSimulated brick & stone GRP housings
08 | Kingsley Plastics Ltd
The increasing popularity & frequency of these finishes include:• Road Toll Booths
• Company Gatehouses
• Information Desks
• Out Buildings & Site Offices
• Home Offices
• Home Extensions’
• Many, many other applications
previously installed
Kingsley Plastics products are designed and engineered in order to create a cosmetic and more aesthetically pleasing structure. In many instances this manufacturing process is used to disguise:• Gas governor stations
• Electrical substations
• MCC control panels
• Telecommunications equipment
• Booster & pumping chambers
• Packaged wash water systems
In today’s society many of our ‘end users’
and their implementation teams face a
difficult task in creating visually pleas-
ing structures. Kingsley Plastics have the
ability to disguise these sites as everyday
structures and objects, often within ver-
nacular architecture.
This ability to manufacture products
that blend into the local surroundings can
be used to great effect to produce archi-
tectural concealments that do not look out
of place in either city centre’s
orthe most rural of areas. External
finishes can be applied to match and add
to existing and adjacent buildings, which
harmonise with the local surroundings.
The range of finishes that
can be provided are exceptional.
Our team makes every effort to ensure
that all architectural concealments are
aesthetically correct. Samples can be
fabricated before manufacturing
commences. These finishes can be
checked in accordance with the
surrounding environment, in order to
establish a quality finish that not only
matches but blends into its surroundings
without trace.
Kingsley Plastics LtdSimulated brick & stone GRP housings
Kingsley Plastics Ltd | 09
all meter installations from the very smallest of
U16 meters up to and including the larger U160
Industrial gas meters.
Standard Construction:Layers of GRP laminate with encapsulated inte-
gral stiffening, manufactured from a fire retard-
ent polyester resin conforming to BS 476 part
7 class 2 - ‘Surface Spread of Frame’ and re-
inforced with chopped strand glass mat. Rear,
side walls and doors, can also fully comprises
of a double skin sandwich
construction with the core material being 18mm
plywood. Please enquire for further pricing
schedules.
esigned by Kingsley under
the express request of the
biggest players within the Gas
Industry, the full Gas Cabinet
range incorporates the recent
and historic requirements as specified by
the Institute of Gas Engineers (IGE/GM/6
& 8) and National Grid (NG Gas) including
the very latest requirements for as de-
tailed within PRS 35 (T/SP/PRS/35) Gas
Meter Installation specifications.
Our customers have successfully
fitted and operated thousands upon
thousands of Kingsley’s Gas Cabinet and
meter box range of GRP enclosures which
provide long life, ease of access and rou-
tine maintenance coupled with complete
customer satisfaction.
The Gas Cabinet kiosk range houses
industrial gas meter installations,
including the meter, regulator, shut-off
valve and all associated ancillary gas pipe
work. The range has been
specifically designed in order to accept
Gas Length Depth Height InternalCabinet No. mm mm mm volume
Gas Cabinet No.2 (FS) 710 440 835 0.27
Gas Cabinet No.2 (WM) 670 415 750 0.17
Gas Cabinet No.2 Multi 710 440 835 0.17
Gas Cabinet No.3 (WM) 900 360 850 0.27
Gas Cabinet No.4 1010 550 975 0.54
Gas Cabinet No.4+ 1210 750 1210 1.09
Gas Cabinet No.5 1475 750 1350 1.49
Gas Cabinet No.6e* 1650 865 1460 2.08
Gas Cabinet No.7 1652 870 1610 2.31
Gas Cabinet No.7+ 1652 870 1760 2.52
Gas Cabinet No.8 2400 1220 1800 5.27
Kingsley Plastics LtdMeter boxes & gas cabinets
10 | Kingsley Plastics Ltd
The table below depicts the standard meter boxes sizes available
(FS) = Free Standing Unit (WM) = Wall Mounted/Adjacent Unit (Multi) Suitable for both Wall & Floor mounting
The full range is available from stock in
standard colour BS 4800 14-C-39 (British Rac-
ing Green) or RAL equivalent, with other colours
in the range also available on short lead-times.
External Finishes:The Kingsley ‘GC’ Range are available in a
standard BS 4800 colour, 14 C 39 - British Rac-
ing Green. Other colours from the BS
4800 are available including Anti-Vandal
finishes plus Simulated Brick & Stone
External Finishes.
All Gas Cabinets have a maintenance
free semi-gloss finish which proves to
have excellent durability and resistant to chemi-
cal attack.
ISO-9001-200 Quality & InnovationExplosion relief is now available upon the
whole range with models Gas
Cabinets No. 6 through to No. 8 all
having this extra provision included
as standard.
The range includes both wall mounted
and floor standing designs and has a
design that helps to resist vandal
attack. Kingsley’s GRP products have
now been installed successfully and
without problem for over 35 years and are
known within the industry as the
‘engineer’s choice’. Manufactured with
a ozone friendly high gloss finish, with
fully vented front access doors, strength
and overall quality design
demonstrated by the Gas
Cabinet range provides
both a visually and integrally
superior product to others.
Governor Size, Gas Pressure Installation Format Gas Cabinet SizedType or Low(L), Wall Mounted or unit required OthersModel No. Medium(M) Floor Standing Upon Request
U16 Low Wall Mounted No 2 (WM)
U16 (MP) L & M Floor Standing No 2 (FS)
U25 Low Floor Standing No. 3 (WM)
U25 L & M Floor Standing No 4
U40 Low Floor Standing No 4
U65 L & M Floor Standing No. 5
U65-100 L & M Floor Standing No 6
U165 L & M Floor Standing No 6
U165+ L & M Floor Standing No 7
U165+ L & M Floor Standing No 7+
U165+ L & M Floor Standing No.8
Which Cabinet for Which Governor? All you need to know below:
Kingsley Plastics LtdMeter boxes & gas cabinets
Kingsley Plastics Ltd | 11
(FS) = Free Standing Unit (WM) = Wall Mounted/Adjacent Unit (Multi) Suitable for both Wall & Floor mounting
As with all aspects of our products, we
are able to offer full design, manufacture, deliv-
ery & installation packages tailored
to meet every possible need. Installation
by our in-house trained and certified field
engineers for complete ease of mind
and safety.
All units are manufactured to customers own specification and sizes and include as standard:• Anti-Vandal 3 Way Door Locking Devices
• Cross Flow Ventilation
• Acoustically lined & insulated
• Thermal Insulation
• Colours to BS 4800 or RAL Pigments
• Electrical Installation Including Lights,
Heating & Intruder Alarms
• Internal Anti-Vandal Bolting Flanges
• Installation By Fully Trained CSCS Certified
Card Holders
• Marine Ply 18mm Backboards
• Delivery By Hi-ab Equipped Kingsley
Owned Lorries
Fixing & Lifting Details All housings supplied by Kingsley Plastics
Ltd should only be lifted by & with the
correct lifting equipment and safe method of
lift. Please find below a drawing detailing every
aspect of fixing the units to a
previously prepared concrete base, plus
the correct procedures for lifting thus
ensuring everyone’s safety is strictly
adhered to.
ingsley Plastics ltd for
over 30 years has been at
the forefront of design, manu-
facture & installation of a wide
range of products including
GRP Kiosks, Simulated Brick & Stone
Housings, and Odour Control Covers &
Wash-water systems.
With the 30 years of innovation in
mind, and with the help of our client base,
Kingsley have now designed, manufac-
tured & install a complete
range of Metal Kiosks & Cabinets.
All units are backed with the same
quality& workmanship associated with all
of Kinsley’s products whilst at the same
time quality assured within the boundaries
of our current ISO 9001 - 2000 full ap-
proval.
Housings/Kiosks are constructed
from shot blasted and primed Hollow
Section frame and clad with 2mm Galv.
Steel sheet welding to BS EN 287 & 288.
Insulated units can have a ‘U’ value of
up to 0.35. This is achieved by use of
Rockwool or similar insulation secured by
internal cladding of either sheet steel or
treated ply.
Other materials are available on request
– including stainless steel, mild steel and
aluminium buildings.
Kingsley Plastics LtdSteel cabinets & kiosks
12 | Kingsley Plastics Ltd
Kiosk lifting & fixing arrangementsKingsley buildings are manufactured with strengthened ground bolt fixing positions along
the internal base frame. On most kiosks, this is at all corners with triangular fillets of laminated
timber. On large walk-in housings the incorporation of extra fixing positions at 1 meter centres
are customary thus ensuring the safe installation of extremely large buildings of grand stature.
For full installation instructions please visit: www.kingsleyplastics.co.uk/documents/LiftingDetail.pdf
Kingsley Plastics LtdSteel cabinets & kiosks
Kingsley Plastics Ltd | 13
installers. This not only saves our
customers time on the overall project but
again offers vast cost savings alike.
Many optional extras can be fitted to the covers including:• 100% Non-slip finishes as standard
• Man access hatches
• GRP safety grills
• Access panels
• Removable lifting points
• Activated carbon control units
• Full design, manufacture & project
installation services
All of our covers are manufactured in accordance with the very latest safety standards including:• Manufactured to meet or exceed the
requirements of WIMES 8.05.
• Standard loading are applied as defined
in BS 6399-1 and -3.
• Different loadings can be defined by
contrasting colours.
• Any British Standard or RAL colours.
• Inspection and access hatches are
available with the option of fitting GRP
grilles and stainless steel stays.
eavy Duty Non-Slip GRP Cov-
ers are Kingsley’s leading odour
control product, due to the
flexibility of the design. By their
design we can offer spans in
excess of 15 metres, totally self supported
from the structure to which it is fitted.
Coupled with the unique design of having
totally flat walk able non-slip covers, their
design encompassing all stiffening ribs to
the underside of the main cover.
Other designs include Beam & Infill panels
of which spans of in excess of 20 meters
can be safely covered. Easily transported
to site by our fleet of Hi-AB equipped
lorry’s, with full project
management and installation as an
option to include.
GRP Covers are used over any
opening, including sewage treatment
works, sludge tanks and PSTs, inlet works
and all means of storage tanks from which
odours may escape.
Tanks and chambers can be of
numerous different shapes as the
component parts for each project can
be custom moulded from a range of
patterns to suit each individual project.
All of our uniquely designed GRP covers
can be fully installed upon ‘live’ tanks
by our specifically trained teams of
Kingsley Plastics LtdOdour control grp covers
14 | Kingsley Plastics Ltd
equipment and can be designed to
accommodate all existing on-site pipe
work. Standard design loads of a minimum
capacity of 1.5kN/m2 are typically supplied.
Delivery & InstallationKingsley plastics are the UK’s only
manufacturer that owns its very own
fleet of Hi-AB equipped lorries. This
allows us the added distinction of
controlling the complete package from
design & manufacture through to delivery
& installation.
All of our in-house site operatives are suit-
ably trained for installation upon live projects,
with full emphasis upon the
Health & Safety of not only our own staff, but
for all others working alongside us. Certi-
fied and fully trained to direct cranes, project
management of contract lifts and one-man
access with regular attendance upon the lat-
est First Aid & Welfare courses
Other products include:• GRP baffle Walls
• Double flanged Spigots
• Weir Plates & Scum boards
• Launder channels
• Odour containment curtains
• Sliding covers & hybrid fabric covers
Self Supporting GRP coversThe Circular self supporting Cover is
of a simple robust and segmented
construction suitable for circular tanks
with a 15m to 24m diameter. The cover
comprises individual glass reinforced
plastic (GRP) segments bolted to the
external tank wall and a central GRP base
section thus disposing of the
need for additional central supports.
All bolted flanges are sealed with flat
strips of neoprene foam to restrain any
such odours contained within. Every King-
sley cover is supplied with all
necessary 316 stainless steel fixings.
The Circular self supporting Cover
can be fitted with the full range of
access hatches and ancillary
equipment and can be designed to
accommodate existing on-site pipe work.
Typical standard design load
capacity 0.75kN/m2.
Beam & Infill GRP CoversThe Beam and Infill Cover is a simple
arrangement of GRP profiled Sheets
that are strong and rigid by way of
their rib shaped design and are
supported by more substantial ‘Top-Hat’
GRP Box beams typically spaced 2.0
to 3.0m apart. The cover is designed to
sit directly on top of the tank walls and
provides a low finished profile. Joints
are sealed with strips of neoprene foam
to contain all odours escaping from any
joints in the system.
The cover will be supplied with all
necessary 316 stainless steel fixings
and the Beam and Infill Cover, can be
fitted with the full range of accessories
including access hatches and ancillary
Kingsley Plastics LtdOdour control grp covers
Kingsley Plastics Ltd | 15
Cistern incorporating a type ‘A’ air
gap with an overflow weir and a
pump section housed within the
complete wash down cistern unit as
one complete kiosk.
Each purpose designed system includes such standard items and options as;
• Insulated byelaw compliant break tanks
• Full pump set installation
• Latest IEEC electrical specifications
• Coloured, textured or simulated brick
& stone finishes
• Single or Double doors
• 60 or 120 gallon break tanks
• Design, delivery & installation packages
ith recent changes
to the UK’s water byel-
aws regarding the back-
flow protection
of contaminated
water on sewage
treatment plants, we have designed a
purpose built range of units specifically to
overcome such problems.
Complete with Byelaw 18 Type A Air Gaps
each tank has a choice of either
60 or 120 gallons of potable water.
Suitable for external and internal
usage, each tank is fully insulated
to outperform temperatures in excess
of -15 degrees. Each unit comprises
a front kiosk section that houses all
of the electrics, pumps, hose reel &
heaters whilst the insulated break
tank is situated towards the rear of
the unit. The tank itself is fully fitted
with low water float valves & switches and
is fully assessable from the
removable/hinged roof.
The assembly complies with the
requirements of the Water Regulations
when installed and used correctly.
A cistern with Type AB air gap provides
protection against Fluid Category 5 risks
– these are the highest risk. All units
comprise a GRP non-mechanical Break
Kingsley Plastics LtdPackaged wash-water systems
16 | Kingsley Plastics Ltd
Water Tank Capacity:The standard 60 gallon Break Cistern
has a storage capacity allowing up to
16 minutes use even with the inlet valve
closed before automatically switching
off under the low pressure water
sensor’s control. For use with inlet pipes
to 3/4” diameter.
Tank Accessories:• Inlet mains water supply is fitted with
stop cock and level float valve
• Isolating valve on outlet
• Heater and thermostat
• Low water cut out control to the pumps.
• Simulated Brick, Stone, or Anti-Vandal
exterior finishes
Furniture & Fittings:All furniture and fittings are corrosion
resistant.
Kiosk Construction:The Roof is built to withstand a loading of
700lbs per sq. foot with 100%
recovery. The cistern is insulated to a
‘U’ value of 0.19w/m2/c or better.
The tank, when full with water, has
been tested to -24 Deg C for a minimum
period of 30Hrs without freezing, whilst
the water contents remained constant
at 11 Deg C.
Internal Pumps:The pump section is housed within its
very own secure cabinet and comprises a
pump booster set complete with a single
phase pump and 8Lt diaphragm tank. The
control box houses all relays and starters
required for safe and
simple operation using the switches
and indicator lights on the front panel,
in full compliance with health and safety.
Units can also be supplied utilising a duty/
standby pump assembly.
Kingsley Plastics LtdPackaged wash-water systems
Kingsley Plastics Ltd | 17
Kingsley Plastics were the first in its industry,
to manufacture and install totally maintenance
free, nonconductive GRP Fencing, Gates and
Grids for use within the Telecommunication
Industry. All of Kingsley’s products are
easily installed with a complete installation of
a compound fence and base, 8.5 mtr x 5.1 mtr
x 1.8 mtr High, typically installed within 1 day.
Each fence compound comes complete with a
single entry, pad lockable access gate coupled
with an Anti-Vandal system to the top of the
fence in order to further deter intruders.
nother first for the industry
is our specifically designed
non-conductive GRP
fencing. With ever
increasing telecom masts
being utilised onto the nation’s electricity
pylons, Kingsley understood the
challenges of sighting expensive
telecom equipment underneath high volt-
age electricity cables.
As conventional metal fencing could
not be used due to the high voltages from
the cables above, companies then pro-
ceeded to use wooden fencing as a way
to keep unwanted visitors at bay. It soon
became apparent that wooden fences
were not the answer as these became an
ever increasing target for vandals and fire
starters alike.
We were posed with the question of de-
signing a GRP fence capable of
deterring the majority of intruders
whilst keeping the cost and all
products within this range are designed
specifically and individually to meet
each independent site and location. Both
the fencing and the bases are installed by
our fully trained site teams thus rendering
a complete ‘telecom’ installation complete
within 1 day.
Kingsley Plastics LtdGRP fencing and telecommunications stealth products
18 | Kingsley Plastics Ltd
Kingsley Plastics products are designed and engineered in order to create a cos-metic and more aesthetically pleasing structure. In many instances this manufacturing process is used to disguise:• Antennas
• Microwave dishes
• Industrial and other associated
telecommunications equipment
inconspicuously within the surrounding
environment.
In today’s society many of our ‘end users’
and their implementation teams face a
difficult task in creating visually pleasing
structures. Kingsley Plastics have the ability to
disguise these sites as everyday structures and
objects, often within vernacular
architecture. This ability to manufacture
products that blend into the local
surroundings can be used to great effect
to produce architectural concealments that
do not look out of place in either city centre’s
or the most rural of areas. External finishes can
be applied to match and add to existing and
adjacent buildings, which harmonise with the
surroundings,
Telecommunication stealth ProductsKingsley Plastics offer a range of
services to make the implementation of
architectural concealment solutions pos-
sible.
The services include the following:• Site Surveys with implementation team
• Production and outline proposal
drawings
• Production of manufacturing drawings
• Delivery and installation on site
• Geotechnical investigations
• Manufacture of samples for planning
• In house manufacture of ‘end’ product
• Technical support and advice
Spanning over 30 years Kingsley
Plastics Limited has been a renowned
leader in the manufacture of bespoke
architectural features for the Utilities
and Telecommunications market.
Kingsley Plastics has developed into
one of the country’s leading
manufacturers of specialist GRP
products, supplying an array of products
one might find hard to believe were in fact
GRP. With the endless design
possibilities available, our architectural
concealments can be produced to a qual-
ity and specification to suit a
manifold of applications. Specifically
suited to areas where the aesthetics
and sensitivity of the product feature
is paramount.
Kingsley Plastics LtdGRP fencing and telecommunications stealth products
Kingsley Plastics Ltd | 19
Specimen GRP Housings & Enclosures,
manufactured by Kingsley Plastics Ltd have
undergone and passed a series of individual
tests as carried out by BRE Global under the
guidance & specifications of LPCB LPS1175.
Kingsley Plastics are therefore very proud to
announce that all specimens supplied & tested
has fully achieved and passed set criteria’s for:
• LPS1175 - Security Rating 2 - SR2 GRP
Housings
• LPS1175 - Security Rating 3 - SR3 GRP
Housings
ecurity Rated SR2 & SR3
Vandal Resistant GRP
Housings:
Kingsley Plastics are
proud to announce that
specimen Kingsley SR2 &
SR3 enclosures have passed a series of
tests conducted by BRE Global Limited
to LPS1175 - SR2/3 Full security rated
specifications.
‘Design Rights 2011 Kingsley Plastics Ltd’ have been achieved across the whole
range which in turn protects all of
Kingsley’s LPCB1175 designs, thus
ensuring our customers of the very best
prices, rivalled by no other in the GRP or
Steel industry for such products.
Kingsley Plastics LtdLPCB GRP Housing, Doors & Covers
20 | Kingsley Plastics Ltd
LPCB GRP housings, doors & covers
S
Numerous GRP Housing Variants Include:• 0.5mtrs x 0.5mtrs up to & Including 16.5mtrs
Depth x Any Width required
• Fixed or Removable Roofs
• Flat, Pitched or Hipped Roofs
• Slate or Tile Effect Roofs
• Multiple Door Options Including Single &
Double GRP Doors
• Standalone GRP Single Doors To SR2 & SR3
• Standalone GRP Double Doors To SR2 & SR3
• One-Piece Housings With No Connecting
Panels Whatsoever
• Flat-Pack Delivery Options For Remote Site
Access Situations
• Panel Form Enclosures For Assembly Upon
Site
• Trained Site Installation Teams Available On
Day Rates or Unit Rates
Additionally Kingsley Plastics Ltd are
the First UK GRP Company that have
achieved a full criteria SR2 & SR3 pass
for both single & double GRP Door Sets,
along with an additional options for
external finishes including Smooth Semi-
Gloss, Anti-Vandal Textured, Simulated
Brick & Stone.
• LPS1175 - Security Rating 2 - SR2 GRP
Single Door Sets
• LPS1175 - Security Rating 2 - SR2 GRP
Double Door Sets
• LPS1175 - Security Rating 3 - SR3 GRP
Single Door Sets
• LPS1175 - Security Rating 3 - SR3 GRP
Double Door Sets
Complementing the range of options on all security rated GRP Housings & Enclosures, Kingsley Plastics have also gained full SR2 & SR3 approval for the following items:
GRP Housing Options Include:• Smooth Moulded Semi-Gloss External
Finish
• Simulated Brick, Stone & Pebbledash
Finishes
• Anti-Vandal Textured external Finish
• Any Colour to BS4800 or RAL Range of
Colours
• Security Rated Vent Grills
• Cat-Flap Options
• Fixed or Removable Roof Variants
• Internal or External Bolting Down
Options
Kingsley Plastics LtdLPCB GRP Housing, Doors & Covers
Kingsley Plastics Ltd | 21
Kingsley Plastics Limited shall implement its Health, Safety and Environmental Management Policy, ensuring that exacting standards are achieved throughout all operations and activities as laid down in the following Policy:
• That personnel health, safety and protection of the environment are of prime importance
to the Company which seeks to conduct its operations in such a way as to avoid harm to all
personnel, contractors and the environment, all others who may be affected directly or indirectly by
our activities, and to maintain the highest practicably achievable standards of safety,
occupational health and environmental protection and sustainability.
• That the health, safety and environmental affairs Manager has equal status with all other primary
business objectives and that safe working practice and due consideration of environmental
factors & all staff contribute directly to the overall efficiency and success of this Company.
• That the implementation of our policy is a management & complete staff responsibility and
consequently forms an integral part of the duties of all managers supervisors & staff.
• That effective performance is vital to us in achieving our Health, Safety and Environmental
objectives. These objectives are continuously updated but the Company shall ensure that all
personnel associated with the development and operation of our activities has the skills,
training and support to meet this commitment. In addition, this Company promotes and welcomes
the active participation of all of its employees, to take an active role and observe the measures to
improve their health and safety at work and to protect the air, water & environment for all to enjoy.
• Contractors working for and on behalf of this Company shall work to and apply all standards that
are fully consistent with the Health, Safety and Environmental standards as may be defined within
any such Policy, thereby achieving comparable levels of performance as with Kingsley.
• The Company Health, Safety and Environmental Department function is charged not only
with advising and supporting all personnel, but also with monitoring the performance of each
operation in conjunction with its Management so as to ensure that the standards maintained within
the Health, Safety and Environmental Management System are being achieved on a daily basis. King-
sley Plastics ltd plus all other associated companies aligned during the normal design, manufacture &
installation of GRP Kiosks, Odour Control GRP Covers, Metal Kiosks, Packaged Wash Water Sys-
tems, and all other aspects of the companies shall comply, as fully as possible, with all of the above
and in doing so, including teaching all others to do so, treat the environment as an asset to us all and
not to be abused.
Mr Kevin Down Kingsley Plastics Group
Managing Director
January 2010
Kingsley Plastics LtdHealth, safety & environmental
22 | Kingsley Plastics Ltd
MANAGING DIRECTOR’S STATEMENT
Kingsley Plastics Ltd | 23
Full in-house electrical testing services
ensure all our enclosures and housings
comply fully with their individual design
brief whilst at the same time taking full
consideration of the environmental conditions
surrounding them. We offer the very highest of
quality in workmanship with fast, reliable timed
deliveries due to our trained and
dedicated project managers, experienced de-
sign teams and the enthusiasm of our
production engineers.
Our fully approved enclosures are utilised
by a growing number of blue chip companies
within industries throughout the UK including
Water, Gas, Telecom, Electrical, Chemical, Nu-
clear, Rail, Cable TV, Highways Agency
and the MOD.
Kingsley Plastics Ltd is an
industry leading provider
of bespoke GRP & steel
solutions and since 1977
has developed a dynamic
range of products designed around our
customers’ requirements, specifications
and needs. We have many years
experience of constructing secure,
anti-vandal and long life housings and
enclosures for the nations Utility &
industrial industries.
We also manufacture the very latest
in design of Odour Control GRP
covers complete with anti-slip properties
encompassing the whole cover as well
as packaged wash-water systems, GRP
fencing, Gas meter boxes and Gas
Cabinets. Our large manufacturing
facilities enables us to manufacture
from one-off prototypes to large scale
quantity batch projects.
Client list:
Kingsley Plastics LtdSummary & client list
Address:Kingsley Plastics Limited
Western Barn Industrial Park
Hatherleigh Road
Winkleigh
Devon
EX19 8AP
Telephone: +44 01837 83154
Fax: +44 01837 83529
Email: [email protected]
www.kingsleyplastics.co.uk
ingsley’s manufacturing
facilities utilise the latest tech-
nology in design and auto-cad
and allows our
customers the advantage
of full technical drawings being supplied
with each order being placed.
Full ISO 9001 – 2000 approval and
certified with Achilles registration
Kingsley are at the forefront of GRP
design. First in the industry for
Simulated Brick & Stone finishes,
first for packaged Wash-water
systems and Explosion Relief Roofs,
we have continued to set new
boundaries for GRP design with
production to ISO 14001.
With electrical installations to the very lat-
est IEEC specifications all of our
enclosures and housings, be it GRP,
Steel, Stainless Steel or Anti-Vandal every
single unit encompasses fully our cus-
tomers’ needs and requirements.