Kimia Dan Teknik Membrane

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    Kimia dan Teknik Membran

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    Overview

    Introduction Membrane materials Preparation of membranes Characterisation of membrane Membrane processes Fouling Process design Applications of membrane

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    Introduction

    Separation processes

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    Introduction

    Separation processes based on physical/chemical properties

    Physical/chemicalproperty Separation process

    Size Filtration, microfiltration, ultrafiltration,dialysis, gas separation

    Vapour pressure Distillation, membrane distillation

    Freezing point Crystallisation

    Affinity Extraction, adsorption, reverse osmosis, gasseparation, pervaporation

    Charge Ion-exchange, electrodialysis,electrophoresis, diffusion dialysis

    Density Centrifugation

    Chemical nature Complexation, carrier mediated transport

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    Introduction

    PermeateFeed

    Phase 1Membrane Phase 2

    Driving force

    C, P, T, E

    A two-phase system separated by a membrane

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    Introduction

    General definition of a membrane:

    A selective barrier between twophases, the term selective beinginherent to a membrane or a

    membrane process

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    Membrane materials

    Membrane polymers

    Membranes

    Inorganic membranes

    Biological membranesLiquid membranes

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    Membrane materials

    Membrane polymers Porous membranes

    Polytetrafluoroethylene,

    polyvinylidenefluoride,

    polypropylene, polycarbonate,

    polyamide

    Non porousmembranes

    Polymer type can range froman elastomer to a glassymaterial

    Poly(m-phenylene)-1,3,4-oxadiazole; poly(m-phenylene)-1,2,4-triazole

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    Membrane materials

    Inorganic membranes Alumina membranes Titania membranes

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    Membrane materials

    Inorganic membranesZirconia composite membranes

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    Membrane materials

    Biological membranes Contain a basic lipid bilayer structure

    Each lipid molecule possess a hydrophobicand a hydrophilic part

    70A

    Hydrophilic region

    Hydrophilic region

    Hydrophobic region

    A lipid bilayer

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    Membrane materials

    Liquid membranes

    Carrier

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    Preparation of polymermembranes

    Preparation for phase inversion membranesPhase inversion is a process whereby a polymer istransformed from a liquid to a solid state.The process of solidification is initiated by the transitionfrom one liquid state into two liquids (liquid-liquiddemixing).

    At a certain stage during demixing, one of the liquid phases(the high polymer concentration phase) will solidify so thata solid matrix is formed.By controlling the initial stage of phase transition, themembrane morphology can be controlled

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    Preparation of polymermembranes

    PolymerSolvent

    Polymer solutionThe polymer solution iscast on suitable support

    Preparation techniques for phase inversion: Precipitation by solvent evaporationPrecipitation from the vapour phasePrecipitation by controlled evaporationThermal precipitation

    Immersion precipitation

    Precipitation

    Study of gas separation properties of ethylene vinyl acetate(EVA)copolymer membranes prepared via phase inversion method, SeyyedAbbas Mausavi, et al., Separation and purification technology, 62(2008), 642-647

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    Preparation of polymermembranes

    Precipitation by solvent evaporationPrecipitation is conducted by evaporating the solvent in aninert (nitrogen) atmosphere, in order to exclude watervapour.

    Precipitation from the vapour phasePrecipitation is done in a vapour atmosphere where the vapourphase consist of a non-solvent saturated with the samesolvent. The high solvent concentration in the vapour phaseprevent the evaporation of solvent from the cast film.

    Membrane formation occurs because of the penetration(diffusion) of non-solvent into the cast film.This lead to a porous membrane without top layer

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    Preparation of polymermembranes

    Precipitation by controlled evaporationThe polymer is dissolved in a mixture of solvent and non-solvent (the mixture act as a solvent for the polymer). Sincethe solvent is more volatile than the non-solvent, the

    composition shift during evaporation to a higher non-solventand polymer content. This lead to the formation of a skinnedmembrane

    Thermal precipitation

    A solution of polymer in a mixed or single solvent is cooled toenable phase separation to occur. Evaporation of the solventoften allows the formation of a skinned membrane.

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    Preparation of polymermembranes

    Immersion precipitation

    A polymer solution (polymer + solvent) is cast on a suitablesupport and immersed in a coagulation bath containing a

    non-solvent. Precipitation occurs because of the exchangeof solvent and non-solvent. The membrane structureobtained results from a combination of mass transfer andphase separation

    J1

    J2

    Polymer

    Non solvent, solvent

    Non solvent,solvent Coagulation bath

    Polymer solution

    Support

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    Preparation of polymermembranes

    Some factors that affect membrane structure:

    The choice of solvent and non solvent system

    The polymer concentration

    The Composition of the coagulation bath The composition of the polymer solution

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    Preparation of polymermembranes

    Solvent for cellulose and polysulfone

    Cellulose acetate Polysulfone

    Dimethylformamide (DMF) Dimethylformamide (DMF)

    Dimethylacetamide (DMAc) Dimethylacetamide (DMAc)

    Acetone Dimethylsulfoxide (DMSO)

    Dioxan Formylpiperidine (FP)

    Tetrahydrofuran (THF) Morpholine (MP)Acetic acid (HAc_) N-methylpyrrolidone (NMP)

    Dimethylsulfoxide (DMSO)

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    Preparation of polymermembranes

    Classification of solvent/non solvent pairs

    Solvent Non solvent Type of membrane

    DMSO water porous

    DMF water porous

    DMAc water porous

    NMP water porous

    DMAc n-propanol nonporous

    DMAc i-propanol nonporous

    DMAc n-butanol nonporous

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    Preparation of polymermembranes

    Choice of polymer and polymer concentration

    Polymer:

    PolysulfonePoly(ether sulfone)Poly(vinylidene fluoride)PolyacrylonitrileCellulose acetate

    PolyimidePoly(ether imide)Polyamide (aromatic)

    Polymerconcentration (%)

    Flux(l m-2 h-1)

    12 200

    15 80

    17 2035 0

    Pure water flux through polysulfonemembranes

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    Preparation of polymermembranes

    Posttreatment

    Phase-inversionmembrane

    Support layer

    (non-woven)

    Polymersolution

    Castingknife

    Schematic drawing depicting the preparation offlat membranes

    Coagulation bath

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    Preparation of polymermembranes

    Tubular membranes

    a. Hollow fiber membranes (diameter < 0.5 mm)

    b. Capillary membranes (diameter: 0.5-5 mm)

    c. Tubular membranes (diameter: > 5 mm)

    The dimension of the tubular membranes are so large that theyhave to be supported, whereas the hollow fibers and capillariesare self supporting. Hollow fibers and capillaries can be prepared

    via three different methods: Wet spinning (or dry spinning)

    Melt spinning

    Dry spinning

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    Preparation of polymermembranes

    Schematic drawing of a dry-wet spinning process

    Coagulationbath

    Flushing bath

    Air gap

    Spinneret

    Bore liquidPolymer solution

    Gear pump

    pumpBoreliquid

    f l

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    Preparation of polymermembranes

    Polymersolution

    Castingbob

    Poroustube

    Polymersolution

    Reservoir

    Airpressure

    Castfilm

    (a) (b)

    Coagulationbath

    (c)

    Pressure is applied to a reservoir filled with a polymer solution, so that the solution is forcedthrough a hollow pipe. At the end of the pipe is a casting bob with small holes which thepolymer solution is forced. The porous tube is moving vertically and a film is cast upon itsinner wall. The pipe is then immersed in a coagulation bath where precipitation of the castpolymer solution leads to the formation of a tubular membrane

    P f l

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    Preparation of polymermembranes

    Microporous polypropylene tubularmembranes via thermally induced phaseseparation using a novel solvent-champene,

    M.C. Yang and J.S. Perng, Journal ofmembrane science, 187, (2001), 13-22

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    Proses pemisahan cair-cair

    Berpori Rapat

    t = komposisi pada lapisan atas, b = komposisi pada lapisan bawah

    t hubungan kesetimbangan pada antarmuka film/non pelarut