KILANG KELAPA SAWIT BATU LINTANG - Kuala Lumpur … · due to receive crop from genting and...
Transcript of KILANG KELAPA SAWIT BATU LINTANG - Kuala Lumpur … · due to receive crop from genting and...
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Date 16-02-17
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KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month ofJANUARY 2017
(YEO BOON KEAT)Manager
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
Work Done By Outsider Problem Description
STERILIZATION
STERILIZER NO.1
REPAIR UT8" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING MAINTENANCE OF STERILISER VALVEREPAIR ST8" OKM ACTUATOR 1 1 NEXCONE ENGINEERING
STERILIZER NO.2
REPAIR UT10" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING MAINTENANCE OF STERILISERREPAIR UT8" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
Work Done By Outsider Problem Description
CLARIFICATION/FILTRATION
SEPARATOR C7A
REPLACE PCDISTRIBUTOR INSERT 1 MAINTENANCE OF SEPERATORREPLACE PCEROSION GUARD (UPPER) 1
SEPARATOR C7B
REPLACE PCMCCB 100A 16KA 1 MAINTENANCE OF SEPERATORREWIND UT3PHASE 25HP STATOR COIL 1 KANDAN ELECTRICAL SERVICE SEPERATOR MOTOR BURN
SEPARATOR C7C
REPLACE PCSKF BEARING 22514M 1 MAINTENANCE OF SEPERATOR
SLUDGE TANKS
FABRICATE SH4MMX5'X10' M.S. PLATE 2 MAINTENANCE OF TOP DISTRIBUTOR SLUDETANK
FABRICATE SH3/8"X5'X8' M.S. PLATE 2
VIBRATING SCREEN
REPAIR UT16MMX120MMX8P H.T.S. COILSPRING
4 MAINTENANCE OF VIBRATING SCREEN
REPAIR ST4"X29"L3/4" HOOK ANGLE S/SCLAMP
4
REPAIR ST4"X29"LX3/4 S/STEEL HOOKANGLE
4 MAINTENANCE OF SLUDGE VIBRATINGSCREEN
WATER SUPPLY
RAW WATER PIPING( RIVER TO HILLTOP/MILL/ESTATE)
REPLACE LH180MMX20'(PN 12.5) POLY PIPE 2 MAINTENANCE OF WATER SUPPLY PIPING
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
Work Done By Outsider Problem Description
DIGESTION/PRESSING
DIGESTER NO.1
REPLACE STP15 DIGESTER EXPELLER ARM 1 DIGESTER EXPELLER ARM WORN OUTRECONDITION UTGEAR BOX 1 NEXCONE ENGINEERING DIGESTER GEARBOX WORN OUT
DIGESTER NO.2
REPLACE PC6MM S/STEEL PERF. DRAINAGEPLATE
1 MAINTENANCE OF DIGESTER
REPLACE PC9MM M.S. BOTTOM DRAINAGEPLATE
1
REWIND UT40HP MOTOR STATOR COIL 1 KANDAN ELECTRICAL SERVICE DIGESTER MOTOR BURN
PRESS NO.1
REPLACE UTP15 PRESS CAGE 1 MAINTENANCE OF SCREW PRESSREPLACE STP15 CB/MSB WORM SCREW 1
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
Work Done By Outsider Problem Description
RECEPTION
BOGIES & CAGES
REPAIR ST12 1/2" CAST STEEL BOOGIEWHEEL
6 MAINTENANCE OF BOOGIES
REPAIR UT2 1/2" MT FRAME HOOK BUMPER 2REPAIR UT2 1/2" MT FRAME TOWING
BUMPER2
REPAIR ST12 1/2" CAST STEEL WHEEL 6REPAIR SH4MMX5'X10' M.S. PLATE 3 MAINTENANCE OF FFB CAGESREPAIR SH1/4"X5'X10' M.S. PLATE 3REPAIR UT4'X6' FFB CAGE FRONT PLATE 2REPAIR UT4 1/2'X8 1/2' CURVATURE SIDE
PLATE2
REPAIR UT5'X8 1/2' PERF. BASE PLATE SIDEBEND
1
REPAIR UT2"X2" CURVATURE SIDE ANGLE 12
OLD LINE CAPSTAN
REPLACE RLWIRE ROPE 16MM X 250' 1 MAINTENANCE OF OLD LINE CAPSTANT
EFFLUENT DISPOSAL
EFFLUENT PUMP NO.1
REPAIR PCVSP300U4DOB3SS304 IMPELLER 1 MAINTENANCE OF EFFLUENT PUMPREPAIR PCVSP300U4DOB3SS304 CASING 1
POWER GENERATION
VICKERS HOSKINS BOILER
REPLACE PCHIGH PRESSURE GAUGE GLASS 2 MAINTENANCE OF BOILERREPLACE PCFURNACE FIRE BAR 5REWIND UT50HP MOTOR STATOR COIL 1 KANDAN ELECTRICAL SERVICE BOILER FEED WATER MOTOR BURN
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
Work Done By Outsider Problem Description
VEHICLES
SDLG (SHOVEL)
REPLACE UTTCIM5ALG24V-70A ALTERNATOR 1 MAINTENANCE OF LOADERREPLACE PC17.5X25 NEW TUBE 1 KEAT HENG KEDAI TYRE & BATTERY MAINTENANCE OF WHEEL LOADER
HOISTING & THRESHING
FRUIT ELEVATOR
REPLACE FT250 FT 6" RENOLD CHAIN 250 WELL ON ENGINEERING & TRADING FRUIT ELEVATOR CHAIN WORN OUT
HOIST
REPLACE PCBRAKE CAP PLASTIC 16K 1 MAINTENANCE OF HOISTREPLACE UTP625 ROTOR SHAFT (NEW) 1REPLACE PCBRAKE SPRING 1REPLACE PCDISHED WASHER PACK
PN;6167151
REWIND UT2 SPEED MOTOR COIL 1 KANDAN ELECTRICAL SERVICE HOIST MOTOR BURN
DEPERICARPER
NUT POLISHING DRUM
REPLACE PCSNL517SKF HOUSING 2 WELL ON ENGINEERING & TRADING REPLACE NEW POLISHING DRUMREPLACE PC22217EK SKF BEARING 2 WELL ON ENGINEERING & TRADING
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Chan Kok Leong ([email protected])File AttachmentMaintenanceRpt Jan 2017.pdf
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PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2017
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 312.00 520.00 364.00 133.00 58.00 42.00 60.00 319.00 141.00 212.00 246.00 342.00This FY 432.00 514.00 299.00 256.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
than the estimate of 4.70%.The month rainfall recorded at 256mm.
ITEM
4.54
Current Financial Year This Month
4.57
PROGRESS REPORT ON
(4TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF JANUARY 2017
KILANG KELAPA SAWIT BATU LINTANG
Same Period Last YearTodate
21.4321.1921.23 O.E.R %
4.374.84 4.09 K.E.R %
The month OER increased by 0.04% as compared to last month and KER increased by 0.75%Todate OER for FY 2016/17 is 0.57% lower than the estimate of 22.00 and todate KER is 0.33% lower
TodateThis Month
21.76
Last Month
21.42
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PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT1,951.580 7,913.760 2,872.000 11,903.000 -32.05% -33.51%
450.980 1,987.070 - -790.720 2,709.630 1,307.000 5,778.000 -39.50% -53.10%640.640 2,388.530 - -691.800 2,857.660 - -430.690 1,634.990 1,677.000 7,386.000 -74.32% -77.86%758.270 3,159.060 - -399.180 1,570.810 - -
2,413.740 10,456.610 3,651.000 15,314.000 -33.89% -31.72%- - - -- - - -
758.530 1,110.900 836.000 4,116.000 -9.27% -73.01%- -- -- -- -- -
Sub Total 9,286.130 35,789.020 10,343.000 44,497.000 -10.22% -19.57%
Non-KLK Estates- -
436.220 887.820 - -1,017.360 3,488.210 - -
- -- -- -- -- -- -- -- -
Sub Total 1,453.580 4,376.030 - - - -
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 10,739.710 40,165.050 10,343.000 44,497.000 3.84% -9.74%
Comment :
Total FFB received for the month of January 2017 is 10739.710 mt which is 3.84% higher than the estimate
Sungai PulauPelam
Serapoh
Batu LintangKedah BuntarGhim KhoonNagalelaiSubur
Kuala Kangsar
Genting Selama (Home)Genting Chong Meng
due to receive crop from genting and Selinsing Estate.
Norseman
Senggang
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PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - - - 1984 - - - - 1985 - - - - 1986 - - - - 1987 - - - - 1988 10.13 0.09 19.95 0.05 1989 - - - - 1990 87.05 0.81 289.14 0.72 1991 73.73 0.69 313.73 0.78 1992 72.43 0.67 189.68 0.47 1993 121.94 1.14 272.34 0.68 1994 414.41 3.86 1,076.49 2.68 1995 578.83 5.39 1,845.67 4.60 1996 230.76 2.15 885.61 2.20 1997 713.71 6.65 2,536.74 6.32 1998 1,130.20 10.52 4,253.45 10.59 1999 1,088.59 10.14 3,838.48 9.56 2000 710.17 6.61 2,897.53 7.21 2001 571.46 5.32 2,061.11 5.13 2002 574.47 5.35 1,908.66 4.75 2003 717.05 6.68 2,570.97 6.40 2004 814.58 7.58 3,391.97 8.45 2005 203.02 1.89 896.49 2.23 2006 273.30 2.54 1,122.66 2.80 2007 398.40 3.71 1,390.95 3.46 2008 493.98 4.60 2,025.94 5.04 2009 421.79 3.93 1,859.47 4.63 2010 457.07 4.26 2,239.38 5.58 2011 354.03 3.30 1,594.45 3.97 2012/13 228.61 2.13 684.19 1.70
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Total 10,739.710 100.00 40,165.05 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 16% 19%Prime 10th - 18th 50% 50%Old 19th and above 34% 31%Comments :
coming from the year of 1998 & 1999.
Year of Planting
Remarks
FFB composition vary from the year 1990 to 2012 with most of the crop
This Month Todate
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1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %- -
Comments :
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged
WEIGHT (MT)LOADING RAMP
WEIGHT (MT)FFB GRADING
10,739.710
% Empty Bunch% Overnight % Rotten
No grading is carried out by the mill.
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1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
Last Month% to FFB
This Month Last MonthTotal Tonnage
This Month
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
No Grading is carried out by the mill.
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PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.30 3.53 3.43 3.0 MaxVM 0.19 0.15 0.18 0.13 MaxDIRT 0.064 0.036 0.05 0.03 MaxPEROXIDE VALUE 0.06 0.70 0.49 0.60 MaxIODINE VALUE 51.80 51.90 51.83 50 - 54DOBI VALUE 2.83 2.73 2.81 3.0 MinCAROTENE 576.75 600 MinE233 (1% CORR.) 1.34 1.17 1.22 1.20 MaxE269 (1% CORR.) 0.24 0.28 0.26 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 18.14 16.56 17.79 20.0 MinQUALITY RATING NIL
Comments :
3.51 0.27
1.20
0.01
0.027
0.190.041
0.02
0.011
Specification
< 5.0
3rd Week 4th Week
> 2.31
0.018
0.13
This Month DESPATCH
Last Month
0.018
0.12
3.54
0.011
0.02
3.370.19
3.28 3.60
51.802.75
PRODUCTIONThis Month Last Month
2.67 0.02
1st Week
0.170.0540.60
Marketing
1.180.26
< 0.25
2nd Week
560.00
0.60
19.59
623.00
51.80
The quality of production oil was satisfactory.
541.00
0.34
0.02
0.038
0.113.40
0.021
0.11
2.63 0.022.63 0.03
0.26
2.92
The quality of despatched Oil within the Marketing specifications.
0.11
0.020
2.68 0.02
583.00
16.87
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PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.40 0.23 5.32 0.33 5.64 0.09 5.13 0.15 6%4.98 1.41 4.65 0.41 4.62 0.11 4.69 0.15 7%0.20 0.03 0.20 0.03
12.20 0.10 12.29 1.390.20 0.03 0.26 0.06 0.22 0.05 0.24 0.04
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 0.000 0.000 0.0004- 0.000 0.000 0.0005- 0.000 0.000 0.0006- 900.220 900.090 -0.1307- 268.570 269.330 0.7608- 828.210 829.580 1.3709- 0.000
10- 0.000 1997.000 1999.000 2.000
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 0.0002- 0.000 3- 4- 0.0005- 418.3706-7-
Total : 418.370
1.2.5. CXC REPORT
Comments :
Total number of CPO tankers dispatched (A+B+C)
The kernel quality is within the Marketing Specification.
46
4656Total CPO tankers dispatched with no GPS installed (C)
Month of Jan 17 - 100% of CPO-SG despatched from total despatch of 1999.000mt - 100% of PK SG despatched from total despatch of 418.370 mt
The difference in weight for CPO despatch between the mill and the buyers was +2.000 mt
FLEET PALM
Total CPO tankers dispatched with active GPS (A) 56
0
Total CPO tankers dispatched with non-active GPS (B)
No. of loads with the weight shortage of 80kg and above
THIS MONTH
3
SINN HWAT HENG
FELDA IFFCO SDN BHD (SG)
LAST MONTH
SANG KEE
KL-KEPONG OLEOMAS
CARGILL PALM (SG)
UNITATA (SG)
ISI SAWIT
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
TAIKO BLEACHING
KL-KEPONG OLEOMAS (ISCC)
KL-KEPONG OLEOMAS (MB)UNITATA (SG)
THIS MONTH
MEWAH OIL - (SG)
WILMAR (KLKC/00351-S)PALM-OLEO(KLANG)
DESPATCHTHIS MONTH LAST MONTH
PRODUCTIONLAST MONTH
MOISTURE %
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PAGE 6.1
LOADS FROM MONTH: January 2017
Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA100336 SUNTHARAJAN AJG1139 19-01-17 40.600 40.410 0.190 0.260A100595 ZULKIFLI BIN YUSOF PHT1444 24-01-17 29.840 29.740 0.100 0.050A100596 CHE HUSSAIN B.HARUNNAS448 24-01-17 35.530 35.440 0.090 0.010 0.000
Total 0.380 0.320 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
EXTRACTED FROM CXC REPORT
Actual oil recovered (MT) at Mill
(B)
CPO Despatch Loads With Weight Shortage of 80kg and Above
Charges to the
transporters (MT) *
The shortage is charged to the transporters.
Tanker with GPS
Weight Details (MT)
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PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorisedroute during delivery.
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON January 2017On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
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PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
January 2017 4 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 58.41 67.34 60.01
Depreciation 14.67 15.55 11.31
Manufacturing Cost 163.88 175.13 159.11
Ex-Mill Cost 236.96 258.02 230.43
Cooking Oil Cess 13.00 13.00 13.00
Palm Oil Stabilisation Cess 0.00 0.00 0.00
CPO (Sabah) Sales Tax
Despatch & Selling 43.23 44.56 49.64
TOTAL EXPENDITURE 293.19 315.58 293.07
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)2 15.64 13.92 12.4%3 12.54 7.13 75.9%
14 5.00 3.68 35.9%19 5.11 3.90 31.0%41 4.00 2.65 50.9%42 41.15 37.82 8.8%43 37.47 23.06 62.5%48 2.50 1.65 51.5%
55 13.28 10.17 30.6%
Comments :
Under estimate the additional executive salaryHigher cost due to 3 Indonesia Foreign Workers renewal work permit (RM2,520) and flight ticket for Suhin and Sri Anun( RM1,172) & vacation leave pay (Sultan Kedah & Chinese New Year)Purchase safety shoes of workers ( RM 4,085)Higher Ap wages and Ot levied by BLE
Manufacturing cost was at RM 163.88/tonne oil against estimate of RM 159.11/tonne oil.
Under estimate the supervisor salaries and overtimeHigher due to higher price bonusHigher due to higher price bonus
Comments
Higher expenditure due to purchased chemical for lab testing - (RM 3,003)
Replaced s/steel digester perforated drainage plate (RM2,850) and labour charges to overhaul and reconditioning digester box (RM9,800)
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PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
Function X (min) S.D.Deaeration 21st. Peak (1.2 Bar / 17.4 psi) 101st. Peak exhaust 22nd. Peak (1.2 Bar / 17.4 psi) 62nd. Peak exhaust 23rd. Peak (1.2 Bar / 17.4 psi) 63rd. Peak exhaust 24th. Peak (2.9 Bar / 42 psi) 11Holding Time 45Final exhaust 5Steaming cycle 91 0Door Open to Door Shut Time 15
X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 1.37 0.02 1.38 0.02Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
0.90 0.09 0.91 0.08
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The percentage of USB is 1.37% .
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
OLWB in steriliser condensate at range of 1.00%.The condensate is recycled to system as press dilution.Sterilization using four peak sterilising.
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PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95.00 0.41 95.00 0.42 Digester No. 2 96.00 0.43 95.00 0.43 Digester No. 3 95.00 0.34 96.00 0.31 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 5.06 5.02 5.14 5.07S.D. 0.24 0.21 0.10 0.18
X 5.17 5.12 5.23 5.17S.D. 0.18 0.18 0.13 0.16
X 7.63 7.53 7.63 7.60S.D. 0.22 0.23 0.03 0.16
X 7.63 7.58 7.71 7.64S.D. 0.17 0.19 0.14 0.17
X 19.38 20.18 20.21 19.92S.D. 0.86 0.55 0.51 0.64
X 19.35 19.53 19.47 19.45S.D. 1.20 1.93 0.84 1.32
X 320.66 229.36 259.92 269.98S.D.
X 221.27 332.47 123.23 225.66S.D.
Comments :
- Nut Breakage was recorded at 19.92% and will strive to control below 15%.- Digester temperature was >90 C
- Average OLDB of Press Fibre was recorded at 7.60%
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
This Month
Last Month
This Month
Last Month
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PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 25.04 25.88 33.98 31.49 62.84 63.18 7.35 6.96 14.32 15.88 21.75 22.85 11.34 11.48S.D. 7.48 4.75 5.16 4.66 1.45 1.08 1.21 0.29 3.32 2.86 2.52 2.77 2.16 1.93N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
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PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments : No EFB press installed in this mill.
Last Month
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PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 95.00 95.00S.D 2.67 2.62
% Oil in underflow X 5.49 5.42 (% OLWB) S.D 0.35 0.36
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.82 0.84 0.83
S.D 0.09 0.09 0.09X 0.84 0.80 0.81
S.D. 0.08 0.07 0.08T Mth X 325.48 233.09 222.06L Mth X 320.66 229.36 259.92T Mth X 1.60 1.60 1.60L Mth X 1.60 1.60 1.60T Mth X 2171.45 1555.07 1481.48L Mth X 1942.71 1389.57 1574.72T Mth X 1.68 1.22 1.15L Mth X 1.65 1.15 1.31
Comments :
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
Nozzle size (mm)
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
OLWB in underflow was recorded at 5.42%.Temperature of underflow was recorded at 95 C.
Main Menu
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PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Oil % (x)
This MonthLast
Month
VM % (x)
This MonthLast
Month
Heavy Phase
This MonthLast
Month
This Month Solid Phase Light Phase
Last Month
No Decanters are installed in the mill.
Temperature (oC)
Operating Hours
NOS % (x)
-
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 26.00 26.00Separator Waste to FFB ratio 1.12Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.10 4.03Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.10 0.00 4.03 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
No decanter cake is produced.
This Month Last Month
This Month Last Month
Absolute oil loss in kg/mt FFB recorded at 4.10kg/FFB
0.740.70
0.760.69
Oil losses after cooling pond recorded below 1%.
-
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 75.00 0.71 0.30 0.03 0.11 0.02 63.33Last Month 72.00 0.56 0.30 0.04 0.13 0.01 56.67This MonthLast MonthThis MonthLast Month
Comments :
Vacuum dryer efficiency was satisfactory.
VM. Removal
Eff.
No: 1
No: 2
No: 3
PURIFIER After PurifierBefore Purifier
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
% VM
This MonthLast
Month
% Dirt
This MonthLast
Month
-
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 19.19 19.01
S.D 0.81 0.26X 19.26 19.14
S.D. 0.78 0.02X 15.09 14.64
S.D 1.16 0.61X 15.52 14.88
S.D. 1.21 0.03X 21.37 22.99
S.DX 19.42 22.26
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
Middle 40.00 40.00 49.00 46.00Bottom 60.00 66.00 61.00 64.00
% VM Fresh Kernel X 20.33 20.22 20.00 20.55S.D 0.85 0.78 0.84 0.10X 5.34 5.50 5.28 5.47
S.D 0.30 0.06 0.34 0.11% Drying Efficiency 73.73 72.80 73.60 73.38
Comments :
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
% Dried Kernel
Temperature oC
This MonthLast
Month
Kernel drying efficiency was satisfactory.
This Month Last Month
% Drying Efficiency
-
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.21 2.23 83.84 3.51Broken Nut (%) 10.01 3.09 9.02 2.44Whole Kernel (%) 0.73 0.53 0.72 0.15Brokern Kernel (%) 0.32 0.26 0.75 0.36
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 35.23 1.18 33.80 3.87Broken Kernel (%) 11.64 0.81 11.63 0.94Uncracked Nut (%) 0.40 0.17 0.38 0.08Half cracked Nut (%) 0.56 0.18 0.56 0.15
X SD X SDRipple Mill No: 1 97.88 0.51 98.62 0.57Ripple Mill No: 2 97.84 0.38 98.57 0.20Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6
No: 8 No: 9No: 2 No: 3 No: 6 No: 7
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 7 No: 8 No: 9
No: 4 No: 5
Nut Cracking Eff.
Kernel Recovery Eff.
Mixture Composition after Cracker
No: 1
Nut cracking eff. & kernel recovery eff. was satisfactory.
-
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.54 0.07 0.60 0.13
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.84 0.08 0.83 0.11
Claybath 0.69 0.14 0.73 0.13
2.4.5. RUNNING COST
Comments :
0.233 0.245 0.246
All kernel losses was within the in-house target.
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
4.805 5.980 5.624
Other Cost e.g Sodium Silicate (RM)
2439.500 9877.000
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month
Last MonthThis Month
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)
520.116 407.948
Last Month Todate
1756.278
2499.000
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
-
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 1610.95 1495.05 6024.74 Cost / MT FFB (RM) 0.15 0.15 0.15
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > Dresser RandNo. 1 (700 KW) 400.1 354.4 162400 136130 405.90 384.11No. 2 (400 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 8.9 72.1 564.0 10257.00 0.0 200.0 63.37 142.26 0.00 51.29No. 2 (640 KW)No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 31404.00 14382.59 48114.00 23106.18 44418.00 92088.18Rubber FactoryEcomat PlantTotal 31404.00 14382.59 48114.00 23106.18 44418.00 92088.18
Comments :
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
Steam Consumption per KwHr (Turbine)
Diesel genset warmed up to maintain its condition.TNB supply is used to start the mill operation by using change over switch.
Last Month TodateThis Month
-
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate
Mill 12280.00 11970.00 1.14 FCTOTAL 12280.00 11970.00 0.00 0.00 1.14
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 2104.59 2495.37 9281.66Cost /m3 water (cts / m3) 0.17 0.21 0.18Cost /mt FFB (cts / mt FFB) 0.20 0.25 0.23Water Consumption (m3 / mt FFB) 1.14 1.20 1.26
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumed 12280.00 11970.00 50560.00Total Cost (RM)
Comments :
Domestic
Water consumed%
Water treatment cost is 0.20cts/m3 of water.Belt press production : 2.40 mt/hrCost of cake Production : 8.70 Rm/mt of cake
-
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date01-01-17
2.7.2. Training
Date12-13/01/17
2.7.3. Security
Date
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Remarks
RemarksMR.YEO ATTEND NIOSH BANGI AGTES REFRESHER
RemarksPersonMPOB VISIT
Remarks
Remarks
Remarks
Remarks
2,170.800 105.809 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
21.270 2,255.339
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
-
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours12-01-17 3 3/4 First stage threshing drum plate broken25-01-17 330-01-17 4 1/2
Total 11.25 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Crane coupling worn outWire rope roller old line shaft broken
Remarks
Remarks
Details DetailsLine 1 Line 2
-
PAGE 17.2
2.8.4. Effluent Result For January 2017
abcdefgh
2.8.5 Trailing Report
132
Suspended Solids (mg / l)N/A
533
Ammonical Nitrogen (mg / l) N/A
30
4307Total Solids (mg / l)
Oil & Grease (mg / l) N/AN/A
653161
COD (mg / l) N/ATotal Nitrogen (mg / l) N/A
5000 MAX
DOE LimitpH N/A
TQCC Result871BOD (mg / l)
-
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 1 2 0 5 Subordinate Staff 5 0 13 0 18 TOTAL 7 1 15 0 23
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '16 for Year '17 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 C/CLERK 17 2 19 3 3 162 2ND CLERK 8 2 10 1 1 93 CHARGEMAN 1 2 3 1 1 24 SUPERVISOR 4 2 6 1 1 55 SUPERVISOR 9 4 13 2 13 06 E/DRIVER 0 2 2 0 0 27 BOILERMAN -9 1 -8 0 0 -88 BOILERMAN 15 2 17 4 4 139 LAB OPER -10 2 -8 2 2 -1010 MECHANIC 15 2 17 2 2 1511 MECHANIC 13 2 15 0 0 1512 MECHANIC 8 18 26 11 26 01314 FOREMAN 15 2 17 2 2 1515 E/DRIVER 1 2 3 1 1 216 MECHANIC 2 1 3 0 0 317 S/KEEPER 15 2 17 3 3 1418 W/B OPER -3 1 -2 0 0 -219 BOILERMAN 0 1 1 0 0 120 SUPERVISOR 7 2 9 0 0 92122232425262728
Comments :
NAME
SAMSUDDIN BIN ISHAK
G. KRISHNASAMY
SARAVANANGV. THANARASUMANJULA A/P PERUMALUMOHD KHAIRIL ABDULLAHS. JAMESON
Leave Taken Todate
(C)ALIZA BINTI MAT ISA
G.LOGANATHANA.PUGALENTHY
S.SUBRAMANIAM
MAHD HANIFFAH
A.MOHANATHASSYED MOHAMAD ADNAN
P.SANKARANAVR.MOGANAKRISHNANR.RAJOOS.MUNIANDYR.BALAN
-
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 21 3 24 - 24 Chinese - - - - Indian 25 3 28 - 28 Grand Total 46 6 52 - - - 52
(2) NON-MALAYSIAN Sri Lanka - - - India 8 - 8 - 8 Indonesia 10 - 10 - 10 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 18 - 18 - - - 18 Total Checkroll 64 6 70 - - - 70
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 2 - 2 - 2 Chinese - - - Indian 1 1 - 1 Grand Total 3 - 3 - - - 3
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
-
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 10,739.710 9,967.040 40,165.050 1.1.2 Estimate MT 10,343.000 10,421.000 44,497.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,280.154 2,111.933 8,607.472 2.1.2 Estimate MT 2,275.000 2,293.000 9,790.000 2.1.3 Oil Extraction Rate % 21.23 21.19 21.43 2.1.4 Estimate % 22.00 22.00 22.00 2.1.5 Press Running Hours Hrs. 749.24 676.97 2,723.54 2.1.6 Production Hours Hrs. 432.25 402.25 1,620.00 2.1.7 Downtime (Line 1) Hrs. 11.25 7.50 28.75 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 14.33 14.72 14.75 2.2.0 F.F.B. Manufactured / Hours MT / hr 24.85 24.78 24.79 2.2.1 Oil Recovered / Hours MT / hr 5.28 5.25 21.27
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 520.116 407.948 1,756.278 3.1.2 Estimate MT 486.000 490.000 2,091.000 3.1.3 Kernel Extraction Rate % 4.84 4.09 4.37
;3.1.4 Estimate % 4.70 4.70 4.70 3.1.5 Production Hours Hrs. 432.25 402.25 1,620.00 3.1.6 Kernel Recovered / Hr MT / hr 1.20 1.01 1.08
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 1,999.000 1,675.380 7,944.320 4.1.2 Oil in Stock MT 1,039.481 758.327 2,570.195 4.1.3 Kernels Despatched MT 418.370 419.630 1,629.220 4.1.4 Kernels in stock MT 217.484 115.738 582.621
- Packed / Bulk Silo MT 217.484 115.738 582.621 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF JANUARY 2017
-
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
-
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
-
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
-
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.44 for January 2017
Please select your desire section by a mouse click
Section ASection B
Print
3
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Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code024
OC NameKILANG KELAPA SAWIT BATU LINTANG
Co Start of Fin Mth10
Current Year2017Reset
Current Month1January
Current Month, YrJanuary 2017
Current Fin Mth #4th
Current Fin Mth4th
Current Fin Yr2017
Current Period2016/17
Asst/Manager NameYEO BOON KEATTitleManager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.44
Sys last updated:25-Oct-2013Set:16-Jun-2015
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month of
JANUARY 2017
Date2/16/17KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
(YEO BOON KEAT)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT BATU LINTANG
FOR THE MONTH OF JANUARY 2017
(4TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel
Percentage FFB pushed due to grading
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %21.2321.1921.4321.7621.42
K.E.R %4.844.094.374.574.54
RAINFALL RECORD (mm)Year2017
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY312.00520.00364.00133.0058.0042.0060.00319.00141.00212.00246.00342.00
This FY432.00514.00299.00256.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
The month OER increased by 0.04% as compared to last month and KER increased by 0.75%
Todate OER for FY 2016/17 is 0.57% lower than the estimate of 22.00 and todate KER is 0.33% lower
than the estimate of 4.70%.
The month rainfall recorded at 256mm.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
Batu Lintang1,951.5807,913.7602,872.00011,903.000-32.05%-33.51%
Kedah450.9801,987.070
Buntar790.7202,709.6301,307.0005,778.000-39.50%-53.10%
Ghim Khoon640.6402,388.530--
Nagalelai691.8002,857.660--
Subur430.6901,634.9901,677.0007,386.000-74.32%-77.86%
Norseman758.2703,159.060--
Sungai Pulau399.1801,570.810--
Pelam2,413.74010,456.6103,651.00015,314.000-33.89%-31.72%
Senggang- 0- 0--
Serapoh- 0- 0--
Kuala Kangsar758.5301,110.900836.0004,116.000-9.27%-73.01%
--
--
--
--
--
Sub Total9,286.13035,789.02010,343.00044,497.000-10.22%-19.57%
Non-KLK Estates
--
Genting Chong Meng436.220887.820
Genting Selama (Home)1,017.3603,488.210--
--
--
--
--
--
--
--
--
Sub Total1,453.5804,376.030- 0- 0--
Outsiders
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total10,739.71040,165.05010,343.00044,497.0003.84%-9.74%
Comment :
Total FFB received for the month of January 2017 is 10739.710 mt which is 3.84% higher than the estimate
due to receive crop from genting and Selinsing Estate.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1980- 0- 0- 0- 03701726.875351.043661.8
1981- 0- 0- 0- 03607719.2420078.8212366.99
1982- 0- 0- 0- 035
1983- 0- 0- 0- 034
1984- 0- 0- 0- 033
1985- 0- 0- 0- 032
1986- 0- 0- 0- 031
1987- 0- 0- 0- 030
198810.130.0919.950.0529
1989- 0- 0- 0- 028
199087.050.81289.140.7227
199173.730.69313.730.7826
199272.430.67189.680.4725
1993121.941.14272.340.6824
1994414.413.861,076.492.6823
1995578.835.391,845.674.6022
1996230.762.15885.612.2021
1997713.716.652,536.746.3220
19981,130.2010.524,253.4510.5919
19991,088.5910.143,838.489.5618
2000710.176.612,897.537.2117
2001571.465.322,061.115.1316
2002574.475.351,908.664.7515
2003717.056.682,570.976.4014
2004814.587.583,391.978.4513
2005203.021.89896.492.2312
2006273.302.541,122.662.8011
2007398.403.711,390.953.4610
2008493.984.602,025.945.049
2009421.793.931,859.474.638
2010457.074.262,239.385.587
2011354.033.301,594.453.976
2012/13228.612.13684.191.7099
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total10,739.710100.0040,165.05100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th16%19%
Prime10th - 18th50%50%
Old19th and above34%31%
Comments :
FFB composition vary from the year 1990 to 2012 with most of the crop
coming from the year of 1998 & 1999.
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
10,739.710- 0- 0- 0
Comments :
No grading is carried out by the mill.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1Batu Lintang
2Pelam
3Kedah
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
No Grading is carried out by the mill.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.510.343.400.273.540.193.370.11
FFA %< 5.0
0.110.020.110.010.120.020.130.02< 0.25
Moisture (VM) %
0.0200.0380.0210.0270.0180.0110.0180.011
Dirt %
Peroxide Value %
2.680.022.670.022.630.032.630.02
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA3.283.603.303.533.433.0 Max
VM0.170.190.190.150.180.13 Max
DIRT0.0540.0410.0640.0360.050.03 Max
PEROXIDE VALUE0.600.600.060.700.490.60 Max
IODINE VALUE51.8051.8051.8051.9051.8350 - 54
DOBI VALUE2.752.922.832.732.813.0 Min
CAROTENE560.00623.00541.00583.00576.75600 Min
E233 (1% CORR.)1.181.201.341.171.221.20 Max
E269 (1% CORR.)0.260.260.240.280.260.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)16.8719.5918.1416.5617.7920.0 Min
QUALITY RATING0.00NIL
Comments :
The quality of despatched Oil within the Marketing specifications.
The quality of production oil was satisfactory.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.400.235.320.335.640.095.130.156%
DIRT %4.981.414.650.414.620.114.690.157%
FFA %0.200.030.200.03
TOTAL BROKEN KERNEL %12.200.1012.291.39
STONE CONTENT %0.200.030.260.060.220.050.240.04
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-WILMAR (KLKC/00351-S)0.0000.0000.000
2-PALM-OLEO(KLANG)0.0000.0000.000
3-MEWAH OIL - (SG)0.0000.0000.000
4-TAIKO BLEACHING0.0000.0000.000
5-KL-KEPONG OLEOMAS (MB)0.0000.0000.000
6-UNITATA (SG)900.220900.090-0.130
7-FELDA IFFCO SDN BHD (SG)268.570269.3300.760
8-CARGILL PALM (SG)828.210829.5801.370
9-KL-KEPONG OLEOMAS (ISCC)0.000
10-KL-KEPONG OLEOMAS0.000
1997.0001999.0002.000
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-SANG KEE0.000
2-SINN HWAT HENG0.000
3-ISI SAWIT
4-FLEET PALM0.000
5-UNITATA (SG)418.370
6-
7-
Total :418.370
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)5646
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)
Total number of CPO tankers dispatched (A+B+C)5646
No. of loads with the weight shortage of 80kg and above30
Comments :
The kernel quality is within the Marketing Specification.
The difference in weight for CPO despatch between the mill and the buyers was +2.000 mt
Month of Jan 17 - 100% of CPO-SG despatched from total despatch of 1999.000mt
- 100% of PK SG despatched from total despatch of 418.370 mt
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: January 2017
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
A100336SUNTHARAJANAJG11391/19/1740.60040.4100.1900.2600.000
A100595ZULKIFLI BIN YUSOFPHT14441/24/1729.84029.7400.1000.0500.000
A100596CHE HUSSAIN B.HARUNNAS4481/24/1735.53035.4400.0900.0100.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.3800.3200.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
The shortage is charged to the transporters.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON January 2017
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorised
route during delivery.
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
January 20174 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost58.4167.3460.01
Depreciation14.6715.5511.31
Manufacturing Cost163.88175.13159.11
Ex-Mill Cost236.96258.02230.43
Cooking Oil Cess13.0013.0013.00
Palm Oil Stabilisation Cess0.000.000.00
CPO (Sabah) Sales Tax
Despatch & Selling43.2344.5649.64
TOTAL EXPENDITURE293.19315.58293.07
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
215.6413.9212.4%Under estimate the additional executive salary
312.547.1375.9%Higher cost due to 3 Indonesia Foreign Workers renewal work permit (RM2,520) and flight ticket for Suhin and Sri Anun( RM1,172) & vacation leave pay (Sultan Kedah & Chinese New Year)
145.003.6835.9%Purchase safety shoes of workers ( RM 4,085)
195.113.9031.0%Higher Ap wages and Ot levied by BLE
414.002.6550.9%Under estimate the supervisor salaries and overtime
4241.1537.828.8%Higher due to higher price bonus
4337.4723.0662.5%Higher due to higher price bonus
482.501.6551.5%Higher expenditure due to purchased chemical for lab testing - (RM 3,003)
0.0%
0.0%
5513.2810.1730.6%Replaced s/steel digester perforated drainage plate (RM2,850) and labour charges to overhaul and reconditioning digester box (RM9,800)
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
Comments :
Manufacturing cost was at RM 163.88/tonne oil against estimate of RM 159.11/tonne oil.
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2BarPsi
1st. Peak(1.2 Bar / 17.4 psi)101.217.4
1st. Peak exhaust2
2nd. Peak(1.2 Bar / 17.4 psi)61.217.4
2nd. Peak exhaust2
3rd. Peak(1.2 Bar / 17.4 psi)61.217.4
3rd. Peak exhaust2
4th. Peak(2.9 Bar / 42 psi)112.942
Holding Time45
Final exhaust5
Steaming cycle910
Door Open to Door Shut Time15
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)
USB after 2nd Threshing (%)1.370.021.380.02
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)0.900.090.910.08
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The percentage of USB is 1.37% .
OLWB in steriliser condensate at range of 1.00%.
The condensate is recycled to system as press dilution.
Sterilization using four peak sterilising.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 195.000.4195.000.42
Digester No. 296.000.4395.000.43
Digester No. 395.000.3496.000.31
Digester No. 4
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX5.065.025.145.07
S.D.0.240.210.100.18
Last MonthX5.175.125.235.17
S.D.0.180.180.130.16
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.637.537.637.60
S.D.0.220.230.030.16
Last MonthX7.637.587.717.64
S.D.0.170.190.140.17
NUT BREAKAGE (%)This MonthX19.3820.1820.2119.92
S.D.0.860.550.510.64
Last MonthX19.3519.5319.4719.45
S.D.1.201.930.841.32
PRESS RUNNING HOURSThis MonthX320.66229.36259.92269.98
S.D.0.00
Last MonthX221.27332.47123.23225.66
S.D.0.00
Comments :
- Digester temperature was >90 C
- Nut Breakage was recorded at 19.92% and will strive to control below 15%.
- Average OLDB of Press Fibre was recorded at 7.60%
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X25.0425.8833.9831.4962.8463.187.356.9614.3215.8821.7522.8511.3411.48
S.D.7.484.755.164.661.451.081.210.293.322.862.522.772.161.93
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month
HOURSLast Month
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
No EFB press installed in this mill.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX95.0095.00
S.D2.672.62
% Oil in underflowX5.495.42
(% OLWB)S.D0.350.36
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8
% Oil loss on wet basis (x)This MonthX0.820.840.83
S.D0.090.090.09
Last MonthX0.840.800.81
S.D.0.080.070.08
Operating Hours (hrs)T MthX325.48233.09222.06
L MthX320.66229.36259.92
Nozzle size (mm)T MthX1.601.601.60
L MthX1.601.601.60
Separate Waste Basculator (mt)T MthX2171.451555.071481.48
L MthX1942.711389.571574.72
Oil losses on Absolute Terms (Kg/tn FFB)T MthX1.681.221.15
L MthX1.651.151.31
Comments :
OLWB in underflow was recorded at 5.42%.
Temperature of underflow was recorded at 95 C.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
No Decanters are installed in the mill.
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %26.0026.00
Separator Waste to FFB ratio1.12
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.104.03
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB4.100.004.030.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.740.76
After Cooling pond0.700.69
Comments :
Absolute oil loss in kg/mt FFB recorded at 4.10kg/FFB
No decanter cake is produced.
Oil losses after cooling pond recorded below 1%.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX
S.D
Last MonthX
S.D.
% DirtThis MonthX
S.D
Last MonthX
S.D.
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month75.000.710.300.030.110.0263.33
Last Month72.000.560.300.040.130.0156.67
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Vacuum dryer efficiency was satisfactory.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX19.1919.01
S.D0.810.26
Last MonthX19.2619.14
S.D.0.780.02
% Dried NutThis MonthX15.0914.64
S.D1.160.61
Last MonthX15.5214.88
S.D.1.210.03
% Drying EfficiencyThis MonthX21.3722.99
S.D
Last MonthX19.4222.26
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle40.0040.0049.0046.00
Bottom60.0066.0061.0064.00
% VM Fresh KernelX20.3320.2220.0020.55
S.D0.850.780.840.10
% Dried KernelX5.345.505.285.47
S.D0.300.060.340.11
% Drying Efficiency73.7372.8073.6073.38
Comments :
Kernel drying efficiency was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)83.212.2383.843.51
Broken Nut (%)10.013.099.022.44
Whole Kernel (%)0.730.530.720.15
Brokern Kernel (%)0.320.260.750.36
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)35.231.1833.803.87
Broken Kernel (%)11.640.8111.630.94
Uncracked Nut (%)0.400.170.380.08
Half cracked Nut (%)0.560.180.560.15
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 197.880.5198.620.57
Ripple Mill No: 297.840.3898.570.20
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking eff. & kernel recovery eff. was satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.540.070.600.13
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.840.080.830.11
Hydrocyclone (PK in wet shell)
Claybath0.690.140.730.13
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)520.116407.9481756.278
Total Kaolin or Calcium Carbonate Cost (RM)2499.0002439.5009877.000
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)4.8055.9805.624
Cost / MT of FFB (RM)0.2330.2450.246
Comments :
All kernel losses was within the in-house target.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)1610.951495.056024.74
Cost / MT FFB (RM)0.150.150.15
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (700 KW)400.1354.4162400136130405.90384.11700
No. 2 (400 KW)400
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CumminsCaterpillarCumminsListerOthers
No. 1 (300 KW)8.972.1564.010257.000.0200.063.37142.260.0051.29300
No. 2 (640 KW)640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill31404.0014382.5948114.0023106.1844418.0092088.18
Rubber Factory
Ecomat Plant
Total31404.0014382.5948114.0023106.1844418.0092088.18
Comments :
TNB supply is used to start the mill operation by using change over switch.
Diesel genset warmed up to maintain its condition.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn
Estate
Mill12280.0011970.001.14
FC
TOTAL12280.0011970.000.000.001.14
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)2104.592495.379281.66
Cost /m3 water (cts / m3)0.170.210.18
Cost /mt FFB (cts / mt FFB)0.200.250.23
Water Consumption (m3 / mt FFB)1.141.201.26
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed12280.0011970.0050560.00
Total Cost (RM)
Comments :
Water treatment cost is 0.20cts/m3 of water.
Belt press production : 2.40 mt/hr
Cost of cake Production : 8.70 Rm/mt of cake
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
1/1/17MPOB VISIT
2.7.2.Training
DateRemarks
12-13/01/17MR.YEO ATTEND NIOSH BANGI AGTES REFRESHER
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
21.2702,255.3392,170.800105.809
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
1/12/173 3/4First stage threshing drum plate broken
1/25/173Crane coupling worn out
1/30/174 1/2Wire rope roller old line shaft broken
Total11.250
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For January 2017
DOE LimitTQCC Result
apHN/A8
bBOD (mg / l)5000 MAX71
cCOD (mg / l)N/A653
dTotal Nitrogen (mg / l)N/A161
eAmmonical Nitrogen (mg / l)N/A132
fTotal Solids (mg / l)N/A4307
gSuspended Solids (mg / l)N/A533
hOil & Grease (mg / l)N/A30
2.8.5Trailing Report
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives21205
Subordinate Staff5013018
TOTAL7115023
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '16for Year '17(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1ALIZA BINTI MAT ISAC/CLERK172193316
2SYED MOHAMAD ADNAN2ND CLERK8210119
3A.MOHANATHASCHARGEMAN123112
4G.LOGANATHANSUPERVISOR426115
5A.PUGALENTHYSUPERVISOR94132130
6R.BALANE/DRIVER022002
7S.MUNIANDYBOILERMAN-91-800-8
8R.RAJOOBOILERMAN152174413
9AVR.MOGANAKRISHNANLAB OPER-102-822-10
10P.SANKARANMECHANIC152172215
11S.SUBRAMANIAMMECHANIC132150015
12SAMSUDDIN BIN ISHAKMECHANIC8182611260
1300
14MAHD HANIFFAHFOREMAN152172215
15G. KRISHNASAMYE/DRIVER123112
16S. JAMESONMECHANIC213003
17MOHD KHAIRIL ABDULLAHS/KEEPER152173314
18MANJULA A/P PERUMALUW/B OPER-31-200-2
19GV. THANARASUBOILERMAN011001
20SARAVANANSUPERVISOR729009
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera21324- 024
Chinese- 0- 0- 0- 0
Indian25328- 028
Grand Total46652- 0- 0- 052
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India8- 08- 08
Indonesia10- 010- 010
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total18- 018- 0- 0- 018
Total Checkroll64670- 0- 0- 070
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera2- 02- 02
Chinese- 0- 0- 0
Indian11- 01
Grand Total3- 03- 0- 0- 03
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF JANUARY 2017
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT10,739.7109,967.04040,165.05029,425.340
1.1.2EstimateMT10,343.00010,421.00044,497.00034,154.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT2,280.1542,111.9338,607.4726,327.318
2.1.2EstimateMT2,275.0002,293.0009,790.0007,515.000
2.1.3Oil Extraction Rate%21.2321.1921.43
2.1.4Estimate%22.0022.0022.00
2.1.5Press Running HoursHrs.749.24676.972,723.541,974.30
2.1.6Production HoursHrs.432.25402.251,620.001,187.75
2.1.7Downtime (Line 1)Hrs.11.257.5028.7517.50
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr14.3314.7214.75
2.2.0F.F.B. Manufactured / HoursMT / hr24.8524.7824.79
2.2.1Oil Recovered / HoursMT / hr5.285.2521.2715.99
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT520.116407.9481,756.2781,236.162
3.1.2EstimateMT486.000490.0002,091.0001,605.000
3.1.3Kernel Extraction Rate%4.844.094.37
;3.1.4Estimate%4.704.704.70
3.1.5Production HoursHrs.432.25402.251,620.001,187.75
3.1.6Kernel Recovered / HrMT / hr1.201.011.08
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT1,999.0001,675.3807,944.3205,945.320
4.1.2Oil in StockMT1,039.481758.3272,570.1951,530.714
4.1.3Kernels DespatchedMT418.370419.6301,629.2201,210.850
4.1.4Kernels in stockMT217.484115.738582.621365.137
- Packed / Bulk SiloMT217.484115.738582.621365.137
- Kernel in BagMT- 0- 0
Remarks :
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MajorMaintRep1
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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Sheet1