Kierra Sanders Final Presentation Fall2014
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Transcript of Kierra Sanders Final Presentation Fall2014
Kierra SandersIndustrial Engineering Technology
Southern Polytechnic State University1st Term Co-Op
Plant 13Andrea Alvarado, Financial Systems ManagerRicky Montgomery, Lean Six Sigma Engineer
George Campbell, Plant Manager
My Objective
Hands on work experience in a manufacturing environment
Develop interpersonal relationships within the workplace
Knowledge and understanding of carpet manufacturing process and procedures
Utilize classroom tools in the workplace
Projects
Safety/Ergonomics Coater Risk Assessment Kaizen
8C Waste Reduction Green Belt Project Roll Length Audit (Tufting) Recycling manager Weekly MRM Waste Reports Record Retention Management Monthly Performance Charts Weekly Newsletter articles Trained in departments – Primary, Final, and Yarn
Processes Asset Verification for computer equipment Roll Bin Audit Contract Manufacturing (ShawWeb)
Safety/Ergonomics Coater Risk Assessment Kaizen
CRA Kaizen Objective
o To evaluate and study the risk of each specific job on the coater line for ergonomic concerns
o Identify safety concerns and improvement opportunities for each job related tasks
o Prevent coater incidents
CRA Kaizen Eye Openers
o Trip Hazards
o Machine Guarding / Equipment
o 5S
o LTO / Pedestrian
o Ergonomics
o Head Knockers / Scratch Hazards
o Training / Procedures
o Compliance
8C Waste Reduction Green Belt Project
5/25
/2014
5/4/2
014
4/1 3/
201 4
3/23/2
014
3/2/2
014
2/9/2
014
1/1 9/
2014
12/2
2/2013
1 2/1/
2013
1 1/10
/2013
0.6
0.4
0.2
W/E Date
Indi
vidu
al V
alue
_X=0.3021
UCL=0.5327
LCL=0.0715
5/25
/2014
5/4/2
014
4/1 3/
201 4
3/23/2
014
3/2/2
014
2/9/2
014
1/1 9/
2014
12/2
2/2013
1 2/1/
2013
1 1/10
/2013
0.3
0.2
0.1
0.0
W/E Date
Mov
ing
Ran
ge
__MR=0.0867
UCL=0.2833
LCL=0
8C Waste Reduction Process Intensity%8C Waste Lbs / 8C Production Lbs
8C = Reeling + Skein Dyeing + Winding
Project: Revised 8C WASTE REDUCTION.MPJ; Worksheet: Baseline; 8/4/2014 4:17:09 PM; RM
8C Waste Reduction Project Significance
To reduce Plant 13’s 8C waste pounds.
Baseline: 0.3021 lbs per 8C lbs
Goal: 0.2115 (30% reduction)
Projected Savings: $24,572
Roll Length Audit
Roll Length Audit Objective
To make sure roll length is accurate
Inaccuracy could affect production and waste (give customer too little or too much, scrap too little or too much, etc.)
Possibly update machine scale factors as needed
Lessons Learned
Communicate
Be patient
Ask questions
Prioritize
Stay positive
Deadline management
Receive constructive criticism
In Conclusion…
I have enjoyed the opportunity to co-op at plant 13
I am greatly appreciative of the opportunity provided to me by Shaw Industries, Inc.
I look forward to another co-op term for Shaw.
Thank You